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Building Permit #038-14 - 138 HIGH STREET 5/1/2018
I TOWN OF NORTH ANDOVER APPLICATION FOR PLAN EXAMINATION Permit NO: Date Received Date Issued: IMPORTANT:Applicant must complete all items on this page F. M1 -14 LOCATION Pring PROPERTY OWNER \/C`+G2At--1 ck-f Print 100 Year old Structure yes, no:'-' . MAP N0:;653 PARCEL,: ZONING'D,I$JTRICT., Historic District, yes no: Machine Shop,Village yes, no, TYPE OF IMPROVEMENT PROPOSED USE Residential Non- Residential ❑ New Building ❑ One family ❑Addition ❑Two or more family ❑ Industrial ❑Alteration No. of units: , ❑ Commercial ❑ Repair, replacement ❑Assessory Bldg ❑ Others: ❑ Demolition ❑ Other 11S:eptie: ❑Well"' ElFloodplain, ❑UVe`tlands ❑ Watershed'Districtj O Water/Sewer DESCRIPTION OF WORK TO BE PERFORMED: Identification Please Type or Print Clearly) OWNER: Name: Phone: Address: CONTRACTOR- Name: QST Y0tj-/z C` one: Address: � - � 2f ufz > Supervisor's Construction License: CSS / y r` Exp; 'Date: © `off/— 0.13 Home,Improvement License:' Exp Gate: . ? ARCHITECT/ENGINEER Phone: Address: Reg. No. FEE SCHEDULE:BULDING PERMIT.$12.00 PER$1000.00 OF THE TOTAL ESTIMATED COST BASED ON$125.00 PER S.F. { t Total Project Cost: $ /,OOa FEE: $ j Check No.: S 7 Receipt No.: NOTE: Persons contracting with unregistered contractors do not have access to th guaranty fund - _ ._ Sgnature�of A ent/Owner . '^ Si,ghature of contracto 9 _ I'I Plans Submitted ❑ Plans Waived ❑ Certified Plot Plan ❑ St mped lans J Building Department The fol-.,)wing is a list of the required forms to be filled out for the appropriate permit to be obtained. Roofing, Siding, Interior Rehabilitation Permits ❑ Building Permit Application o Workers Comp Affidavit ❑ Photo CoNY Of H.I.C. And/Or C.S.L. Licenses ❑ Copy of Contract Li Floor Plan Or Proposed Interior Work ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit Addition Or Decks ❑ Building Permit Application o . Certified Surveyed Plot Plan ❑ Workers Comp Affidavit ❑ Photo Copy of H.I.C. And C.S.L. Licenses ❑ Copy Of Contract ❑ Floor/Crossection/Elevation Plan Of Proposed Work With Sprinkler Plan And Hydraulic Calculations (If Applicable) ❑ Mass check Energy Compliance Report (If Applicable) ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit New Construction (Single and Two Family) ❑ Building Permit Application ❑ Certified Proposed Plot Plan ❑ Photo of H.I.C. And C.S.L. Licenses ❑ Workers Comp Affidavit ❑ Two Sets of Building Plans (One To Be Returned) to Include Sprinkler Plan And Hydraulic Calculations (If Applicable) ❑ Copy of Contract ❑ Mass check Energy Compliance Report ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit In all cases if a variance or special permit was required the Town Clerks office must stamp the decision from the Board of Appeals that the apu•,al period is over. The applicant must then get this recorded at the Registry of Deeds. One copy and proof of recording must be submAted with the building application Doc: Doc.Buhding permit Revised 2012 Plans Submitted ❑ Plans Waived ❑ Certified Plot Plan ❑ Stamped Plans ❑ TI'PE OF.SEWERAGE DISPOSAL Public Sewer ❑ Tanning/Massage/Body Art ❑. . Swimming Pools ❑ Well ❑ Tobacco Sales ❑ Food Packaging/Sales ❑ Private(septic tank,etc. ❑ Permanent Dumpster on Site ❑ THE FOLLOWING SECTIONS FOR OFFICE USE ONLY INTERDEPARTMENTAL SIGN OFF - U FORM DATE REJECTED DATE APPROVED PLANNING & DEVELOPMENT ❑ ❑ COMMENTS CONSERVATION Reviewed on Siqnature COMMENTS HEALTH Reviewed on Signature COMMENTS Zoning Board of Appeals: Variance, Petition No: Zoning Decision/receipt submitted yes Planning Board Decision: Comments —PConservation Decision: Comments Water & Sewer Connection/Signature& Date Driveway Permit DPW Tow;! Engineer: Signature: Located 384 Osgood Street FIRE DEPAR MENT Temp Dumpster on site yes no Located at 124 Mair, Street Fire Departiner t signatijre/date COMMENTS Dimension Number of Stories: Total square feet of floor area, based on Exterior dimensions. Total land area, sq. ft.: ELECTRICAL: Movement of Meter location, mast or service drop requires approval of Electrical Inspector Yes No DANGER ZONE LITERATURE: Yes No MGL Chapter 166 Section 21A-F and G min.$100-$1000 fine NOTES and DATA— (For department use ® Notified for pickup - Date Doc.Building Permit Revised 2010 Location No. 3r��� r Date f � I • • TOWN OF NORTH ANDOVER Certificate of Occupancy $ Building/Frame Permit Fee $�;�6>.00 Foundation Permit Fee $ Other Permit Fee $ 41ED N $ TOTAL Check# 1-55-7 //y 26600.10 ui(ding Inspector NORTH own of _ Andover O Zh ver, Mass C1 16 coc"Ic"t-KK �ol� �d A04ATEO NPp��S S U BOARD OF HEALTH Food/Kitchen PERM. IT T LD Septic System j n f 4�AJ Lti� ��� 5� � � C�j ` Com' BUILDING INSPECTOR THIS CERTIFIES THAT ... ........................................................................................................................ ' has permission to erect .......................... buildings on . :3 ��... ....Ir........................................ Foundation ` Rough to be occupied as ............ l.�n�: ...... FYI.Q................................................................... Chimney provided that the person accepting this permiyhall in every respect conform to the terms of the application Final on file in this office, and to the provisions of the Codes and By-Laws relating to the Inspection,Alteration and Construction of Buildings in the Town of North Andover. PLUMBING INSPECTOR Rough VIOLATION of the Zoning or Building Regulations Voids this Permit. Final PERMIT EXPIRES IN 6 MONTHS ELECTRICAL INSPECTOR UNLESS CONSTRUCTIO TARTS 'Rough ............ Service .............�... � ::W9,rrw.................. Final BUILDING INSPECTOR GAS INSPECTOR Occupancy Permit Required to Occupy Building Rough Display in a Conspicuous Place on the Premises — Do Not Remove Final No Lathing or Dry Wall To Be Done FIRE DEPARTMENT Until Inspected and Approved by the Building Inspector. Burner Street No. Smoke Det. SEE REVERSE SIDE i The Commonwealth of Massachusetts - Department of Industr1g1 Accidents Office of Investigations 600 Washington Street Boston,MA 02111 www.mass gov/dia Workers' Compensation Insurance Affidavit:Builders/Contractors/Electricians/Plumbers Applicant Information Please Print Legibly NaxM(Business/Organization/Individual): u�Ll T/ Ota/ ro6ag Al C ?T.dam/ Address: &f IF16/ a / U g_- - City/State/Zip: )FAM /# Phone#: Are you an employer?Check the appropriate box: Type of project(required): L❑ I am a employer with 4. ❑ 1 am a general contractor and I 6. ❑New construction employees(full and/or part-time).* have Hired the sub-contractors 2. ] I am a sole proprietor or partner- listed on the attached sheet. 7• ❑Remodeling -\ ship and'have no employees These sub-contractors have 8. ❑Demolition working for me in any capacity. workers'comp.insurance. 9. E]Building addition [No workers'comp.insurance 5. ❑ We are a corporation and its required.) officers have exercised their 10.❑Electrical repairs or additions 3.❑ 1 am a homeowner doing all work right of exemption per MGL 11.❑Plumbing repairs or additions myself. [No workers'comp. c.152,§1(4),and we have no 12.❑Roofrepairs insurance required.]i employees.[No workers' comp.insurance required.) 13.n Other *Any applicant that checks box#1 must also fill out the section below showing their workers'compensation policy information. T Homeowners who submit this affidavit indicating they sire doing all work and then hire outside contractors must submit a new affidavit indicating such. tContractors that check this box must attached an additional sheet showing the name of the sub-contractors and their workers'comp.policy information. I am an employer that is providing workers'compensation insurance for my employees. Below is the policy and job site information. Insurance Company Name:. Policy#or Self-ins.Lic.#: ExpirationDate: Job Site Address: City/State/Zip: Attach a_copy of the workers'compensation policy declaration page(showing the policy number and expiration date). Failure to secure coverage as required.under Section 25A ofMGL c.152 can lead to the imposition of criminal penalties of a fine up to$1,500.00 and/or oneyear imprisonment,as well as civil penalties in the form of a STOP WORK ORDER and a fine of up to$250.00 a day against the violator. Be advised that a copy of this statement maybe forwarded to the Office of Investigations of the DIA.for insurance coverage verification. Ido Hereby certi under the pains andpenalties ofperjury that the information provided above is true and correct. Signature: Date: 6 UL Phone#: b •— 6 Official use only. Do not write in this area,to be completed by city or town official. City or Town: Permit/License# Issuing Authority(circle one): 1.Board of Health 2.Building Department 3.City/Town Clerk 4.Electrical Inspector 5.PIumbing Inspector 6.tither - - - Contact Person: Phone#: Massachusetts General Laws chapter 152 requires all employers to provide workers'compensation for their employees. Pursuant to this statute,an employee is defined as"...every person in the service of another under any contract ofhire,- express or implied,oral or written." An employer`is defined as"an individual,partnership,association,corporation or other legal entity,or any two or more ofthe foregoing engaged in a joint enterprise,and including the legal representatives of a deceased employer,or the receiver or trustee of an individual,partnership,association or other legal entity,employing employees. However the owner of a dwelling house having not more than three apartments and who resides therein,or the occupant of the dwelling house of another who employs persons to do maintenance,construction or repair work on such dwelling house or on the grounds or building appurtenant thereto shall not because of such employment be deemed to be an employer." MGL chapter 152,§25C(6)also states that"every state or local licensing agency shall withhold the issuance or renewal of a license or permit to operate a business or to construct buildings in the commonwealth for any applicant who has not produced-acceptable evidence of compliance with the insurance coverage required" Additionally,MGL chapter 152,§25C(7)states"Neither the commonwealth nor any of its political subdivisions shall enter into any contract for the performance of public work until acceptable evidence of compliance with the insurance requirements of this chapter have been presented to the contracting authority." Applicants Please fill out the workers'compensation affidavit completely,by checking the boxes that apply to your situation and,if necessary,supply sub-contractors)name(s),address(es)and phone number(s)along with their certificate(s)of insurance. Limited Liability Companies(LLC)or Limited Liability Partnerships(LLP)with no employees other than the members or partners,are notrequired to carry workers'compensation insurance. If an LLC or LLP does have employees,apolicy is required. Be advised that this affidavit may be submitted to the Department of Industrial Accidents for confirmation of insurance coverage, Also be sure to sign and date the affidavit. The affidavit should be returned to the city or town that the application for the permit or license is being requested,not the Department of Industrial Accidents. Should you have any questions regarding the law or if you are required to obtain a workers' . compensation policy,please call the!Department at the number listed below. Self-insured companies should enter their self-insurance license number on the appropriate line. City or Town Officials Please be sure that-the affidavit is-complete-and printed legibly: TheDepartmehthas pf6vided a space of tlie-botfom of the affidavit for you to fill out in the event the Office of Investigations has to contact you regarding the applicant. Please be sure to fill in the permit/license number which will be used as a reference number. In addition,an applicant that must submit multiple permit/license applications in any given year,need only submit one affidavit indicating current policy information(if necessary)and under"Job Site Address"the applicant should write"all locations in (city or town)"A copy of the affidavit that has been officially stamped or marked by the city or town may be provided to the applicant as proof that a valid affidavit is on file for future permits or licenses. A new affidavit must be filled out each year.Where a home owner or citizen is obtaining a license ar,permit not related to any business or commercial venture (i.e.a dog license or permit to burn leaves etc)saiderson is NOT T re uired to complete this q p affidavit. The Office of Investigations would like to thank you in advance for your cooperation and should you have any questions, please do not hesitate to give us a call. The Department's address,telephone and fax number: Tho Commoz�woaXtla o 011 P ��assa vs,tts :Depaz<t cat ofJadustdal.A,cexdonts office o£I11yestigatxom 6.00 Washi>agtion Street Boston,MA,02111 Tel,#61.7-72.7-4900 at.406 or 1:-877,N1ASSAFF, Revised 5-26-05 Fax#617"727-7749 `7 MFIXI maoa"n"tA.,n I rwrnanaaea�l�a�C��c�aoac�c�e. Office of Consumer Affairs&Business Regulation (NOME IMPROVEMENT CONTRACTOR itegistration: 155524 Type: Expiration:== 4/2312015 DBA QUALITY ONE CONSTRUCTION PHILIP JEWETT. 11 PATRIOT DRIVE E HAMPSTEAD,NH 03826 Undersecretary Massachusetts- Department of Public Safety Board of Buildin Re-ulatiiins and Standard . Construction Supervisor License License: CS 24744 I I PHILIP L JEWETT, , 11 PATRIOT DR E HAMPSTEAD, NH 03826 � - Expiration: 10/21/2013 ('uunui<ciurrer Tr#: 6186 BUILDING PERMIT "°oT" qti TOWN OF NORTH ANDOVER 02t"`t`- APPLICATION FOR PLAN EXAMINATION Permit NO: c S5 Date Received Ss AC �gTf0 gHUs�� Date Issued: IMPORTANT:Applicant must complete all items on this page LOCATION Cl Pn PROPERTY OWNER fw. Print MAP NO: PARCEL: ZONING DISTRICT: Historic District yes no Machine Shop Village yes --no TYPE OF IMPROVEMENT PROPOSED USE Residential Non- Residential New Building One family Addition - Two or more family industrial Alteration No. of units: Commercial Repair, replacement Assessory Bldg Others: Demolition Other Septic Well Floodplain Wetlands Watershed District Water/Sewer ESCRIPTION OF WORK TO BE PREFORMED: e e� o C' r Identifica ion ease Type or Print Clearly) OWNER: Name:,�u' L-Go-O Phone: Address: w CONTRACTOR Name: Phone: Address: Supervisor's Construction License. Ex Date: n P Home Improvement License: Exp. Date: i ARCHITECT/ENGINEER Phone: Address: Reg. No. FEE SCHEDULE.BOLDING PERMIT.$12.00 PER$1000.00 OF THE TOTAL ESTIMATED COST BASED ON$125.00 PER S.F. Total Project Cost: $ FEE: $ � Check No.: `0a Receipt No.: 0 �~ NOTE: Persons contracting -th unregistered contract rs do not have access to the guaranty fund ,. ignature of Agent/Owner #ure of contractor Building Department The following is a list of the required forms to be filled out for the appropriate permit to be obtained. Roofing, Siding, Interior Rehabilitation Permits ❑ Building Permit Application ❑ Workers Comp Affidavit ❑ Photo Copy Of H.I.C. And/Or C.S.L. Licenses ❑ Copy of Contract ❑ Floor Plan Or Proposed Interior Work ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit Addition Or Decks ❑ Building Permit Application ❑ Certified Surveyed Plot Plan ❑ Workers Comp Affidavit. ❑ Photo Copy of H.I.C. And C.S.L. Licenses ❑ Copy Of Contract ❑ Floor/Crossection/Elevation Plan Of Proposed Work With Sprinkler Plan And Hydraulic Calculations (If Applicable) _ ❑ Mass check Energy Compliance Report (If Applicable) ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit New Construction (Single and Two Family) ❑ Building Permit Application ❑ Certified Proposed Plot Plan ❑ Photo of H.I.C. And C.S.L. Licenses ❑ Workers Comp Affidavit ❑ Two Sets of Building Plans (One To Be Returned) to Include Sprinkler Plan And Hydraulic Calculations (If Applicable) ❑ Copy of Contract ❑ Mass check Energy Compliance Report ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit In all cases if a variance or special permit was required the Town Clerks office must stamp the decision from the Board of Appeals that the appeal period is over. The applicant must then get this recorded at the Registry of Deeds. One copy and proof of recording must be submitted with the building application Doc:INSPECTIONAL SERVICES DEPARTMENT:BPFORM07 Revised 2.2007 Plans Submitted Plans Waived Certified Plot Plan Stamped Plans TYPE OF SEWERAGE DISPOSAL Public Sewer Tanning/Massage/Body Art Swimming Pools Well Tobacco Sales Food Packaging/Sales Private(septic tank,etc. Permanent Dumpster on Site THE FOLLOWING SECTIONS FOR OFFICE USE ONLY INTERDEPARTMENTAL SIGN OFF - U FORM DATE REJECTED DATE APPROVED PLANNING & DEVELOPMENT COMMENTS DATE REJECTED DATE APPROVED CONSERVATION COMMENTS ' DATE REJECTED DATE APPROVED M HEALTH COMMENTS Zoning Board of Appeals: Variance, Petition No: Zoning Decision/receipt submitted yes Planning Board Decision: Comments Conservation Decision: Comments Water & Sewer Connection/Signature&Date Driveway Permit Located at 384 Osgood Street FIRE DEPARTMENT -Temp Dumpster onsite yes no Located at 124 Main Street=_ Fire Department signatureldate jr, COMMENTS Dimension Number of Stories: Total square feet of floor area, based on Exterior dimensions. Total land area, sq. ft.: � ELECTRICAL: Movement of Meter location mast or service drop requires approval of Electrical Inspector Yes No DANGER ZONE LITERATURE: Yes No MGL Chapter 166 Section 21 A—F and G min.$100-$1000 fine NOTES and DATA— For department use ❑ Notified for pickup - Date Doc.Building Permit Revised 2007 Location No. Date / b - �o�,M TOWN OF NORTH ANDOVER F+ .. AL a Certificate of Occupancy $ sACHUs t� Building/Frame Permit Fee $ �.---_ s Foundation Permit Fee $ Other Permit Fee $ „— TOTAL $ Check 4A 0 20659 `------ Building Inspector NORTH 0 0Andover No. LA o �` dover, Mass., COC MICMEWICK ADRATED 5 BOARD OF HEALTH PERMIT T D Food/Kitchen Septic System VV* BUILDING INSPECTOR THISCERTIFIES THAT...... ...O ....................... .......................... ............................................................. Foundation • has permission to erect........................................ buildings on .....1.03..& �, ............................. Rough ....... .. .. . .... to be occupied as .: ......... ...... Y4000..... .244........................... Chimney provided that the Pason accepts g this permit shall in every respect conform to the terms of the application on file in Final this office, and to the provisions of the Codes and By-Laws relating to the Inspection, Alteration and Construction of Buildings in the Town of North Andover. PLUMBING INSPECTOR VIOLATION of the Zoning or Building Regulations Voids this Permit. Rough 3� PERMIT EXPIRES IN 6 MONTHS Final ELECTRICAL INSPECTOR UNLESS CONSTRUCT TS Rough .............. ... ................... ................. Service BUILDING OR Final Occupancy Permit Required to Occupy Building GAS INSPECTOR Rough Display in a Conspicuous Place on the Premises — Do Not Remove Final No Lathing or Dry Wall To Be Done FIRE DEPARTMENT Until Inspected and Approved by the Building Inspector. Burner Street No. SEE REVERSE SIDE Smoke Det. The Commonwealth of Massachusetts Department of Industrial Accidents Office of Investigations 600 Washington Street Boston, MA 02111 www.mass.gov/dia Workers' Compensation Insurance Affidavit: Builders/Contractors/Electricians/Plumbers Applicant Information Please Print Legibly Name (Business/Organization/Individual): L}sA`a Lc a Address: City/State/Zipj). A.,d00es- VV�S S Phone #: 1- FEE - y I S Are you an employer? Check the appropriate box: Type of project(required): 1.❑ I am a employer with 4. ❑ I am a general contractor and 1 6. ❑ New construction employees(full and/or part-time).* have hired the sub-contractors 2.El am a sole proprietor or partner- listed on the attached sheet. ❑ Remodeling ship and have no employees These sub-contractors have 8. ❑ Demolition working for me in any capacity. workers' comp. insurance. 9. ❑ Building addition [No workers' comp. insurance 5. ❑ We are a corporation and its officers have exercised their 10.❑ Electrical repairs or additions required.] 3, lam a homeowner doing all work right of exemption per MGL 11.❑ Plumbing repairs or additions yself. [No workers' comp. c. 152, §1(4),and we have no 12.❑ Roof repairs insurance required.] t employees. [No workers' 13.❑ Other comp.insurance required.] *Any applicant that checks box#1 must also fill out the section below showing their workers'compensation policy information. t Homeowners who submit this affidavit indicating they are doing all work and then hire outside contractors must submit a new affidavit indicating such. *Contractors that check this box must attached an additional sheet showing the name of the sub-contractors and their workers'comp.policy information. I am an employer that is providing workers'compensation insurance for my employees. Below is the policy and job site information. Insurance Company Name: Policy#or Self-ins. Lic.#: Expiration Date: Job Site Address: City/State/Zip: Attach a copy of the workers' compensation policy declaration page(showing the policy number and expiration date). Failure to secure coverage as required under Section 25A of MGL c. 152 can lead to the imposition of criminal penalties of a fine up to$1,500.00 and/or one-year imprisonment,as well as civil penalties in the form of a STOP WORK ORDER and a fine of up to$250.00 a day against the violator. Be advised that a copy of this statement may be forwarded to the Office of Investigations of the DIA for insurance coverage verification. I do herebyrtify under the pains d alties of perjury that the information provided above is true and correct Sin ure: - Date: v Phone#: Official use only. Do not write in this area, to be completed by city or town official City or Town: Permit/License# Issuing Authority(circle one): 1. Board of Health 2. Building Department 3. City/Town Clerk 4.Electrical Inspector 5. Plumbing Inspector 6. Other Contact Person: Phone#: t NORTH TOWN OF NORTH ANDOVER 4;`'" OFFICE OF MOM BUILDING DEPARTMENT �o a* 1600 Osgood Street Building 20, Suite 2-36 2 :� North Andover,Massachusetts 01845 CHU Telephone(978)688-9545 Gerald A Brown Inspector of Buildings Fax (978)688-9542 d: HOMEOWNER LICENSE EXEMPTION Please print DATE: JOB LOCATION: Number Street Address MaIdA HOMEOWNER Name Home Phone Work Phone PRESENT MAILING ADDRESS City Town State Zip Code The current exemption for"homeowners"was extended to include owner-occupied dwellings to two units or less h not a license provided that the allow such homeowners to engage an individual for hire who does possess ,pmvi and to � owner acts as supervisor). State Building (Code Section 108.3.5.1) DEFINITION OF HOMEOWNER Person(s)who owns a parcel of land on which he/she resides or intends to reside,on which there is,or is intended to be,a one or two family structures. A person who constructs more that one home in a two-year period shall not be considered a homeowner. The undersigned"homeowner"assumes responsibility for compliances with the State Building Code and other Applicable codes,by-laws,rules and regulations. The undersigned"homeowner"certifies that he/she understands the Town of North Andover Building Department minimum inspection procedures and requirements and that he/she will comply with said procedures and requirements. HOMEOWNERS SIGNATURE r APPROVAL OF BUILDING OFFICIAL Revised 10.2005 Foam Horneowws Exemption BOARD OF \PPEALS 633-95=11 CO.NSERVNFI IN 633-9530 HEALTH 688-9540 PL.LNNING 6x3-9535 -WOOD STOVE INSTALLA VION CHECKLIST F�_'.1liT IIUr �I Permit A building permit is required for the installation of any solid fuel burning appliance. The building permit and installation inspection are limited to the stave installation and not to the stave construction. Stove ..i` A. New Used B. Typelradlant Circulating C. Manufacturer lab.No, Name!Model No. Collar size Dimensions/Height Length Width Chimney A. New Existing B. Size(flue area) C. Other appliances attached to flue(Number and flue size) D. Prefab(Manufacturer—name and type) E. Masonry/Lined Flue finer Unlined h0.6 manuiac:w.tr F. Height(refer to diagrams) cap avEZ Icy IZ`t hut(. T i T 3 MIR IS a btlN. JEI FU HEARTH CHIMNEY HEIGHT Hearth(non-combustible) A. Materials B. Sub-floor construction C. Minimum dimensions(refer to diagram) ' Clearances and Walt Protection f see stc•je installa(:cn c!e_rances chart) A: Type of wall protection provided B. Clearances(refer to diagrams) I� I f FIREPLACE ""�"= RNER WALLrCENTER. y `i { a I •�. ..�+ a '�•t-°k��'`'n����t �` .;��e ,. . Q ,. � ilk i I 1 a.. d i I � t7 tt t ..,.v....,H.;-a, aL.�?.'h dl sa,y, .J.e,{ i .., 'w•ai'.�iGi v • t, I�. .�. I,1"'It t �"•R - 1 i' _ "r'°� is *&q��' �g r �i ��i � 7 7 .r 4 i dy Fes+. Li 1 7d.k rr. { w t .! h t 1 u �•\R ar I,i 'I li i a:.{. ,., k{leiaa4•.:t{;•tEcy.�}••'�.rr.. I•tl.•ii�.«bty' ii xraa:...., rLF .'�•� ...` I� -. 'y �, t c�.•7S'* qr �. 1 7(. i �•-, Y�pp +'�iltd o-�'d a +.inw "4� t to 6ks;'1 1 'aiQ� �''.• '�t'�=,�'�.7, X71 %�'� f�7rSL Jt)`i'� ft i�-�-'yy1 �iF"�,��jy kF�S� °`'{ _ _.t 18'�+�' iR �.-.I,1 r I -; X17 �� z �A+fi= n x c r iry r.w: � .Tu s; 4 '� �. :�1MrF"_�i, u^'•�-id��.. +!_- l 7.n�?s 1 ,�� � i � } "1'�f_, .*7-I#'}.� ' ���"�.'�'� �.4 'I +f.-.aSt� i� -.#' t d u:LY'!s� f i .•_ �-�!�•a Y,w'�' 1 1 '+:r , " � 1 7, t t.;}; � I 1 i . 4 1. 07 •R e+�w+ :i"s•""'t w..;,. I 1.,» y...,-•..., vu o.. J � ,Fx "4 '� '��' �}�rt,t 1��"Y�tW' 1 �� I I � , :{Gr,r-n•,� i, 1� �+ � `t F n"�it^ 't�G+e�.(6L.� .n>r I I ' 'S • ., I i.A...n�' ..t....�.�n+. ....i. er -.—,.�A.wetY .•,ri 7 �1�ax �i h�il•.oi'+;7 :.,1.�, f 1 I r ••I-,I ..,., .. . ....... _ - a.a..:•:.�s r•ws� x �.. '.y� �y,� ,_ ,.. 1;r., + S.I'* .I •li. 'I tt ww11 i I I f i INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER. INSTALLATION AND C@NAPOLE67N APOLEON1 QUALITY FIREPLACES OPERATING INSTRUCTIONS THIS FIREPLACE HAS BEEN TESTED TO ASTM E 1509,UL 1482,ULC S627. PLEASE READ ENTIRE MANUAL BEFORE YOU INSTALL OR USE THIS PELLET BURNING HEATER. If this heater is not properly installed, a M house fire may result. AUbURTT wo n- ............ Gal L NPS40r"N' w" j Free Standing Pellet Heater v � 3 AN / opo�Ovo�o�o�00000 000 \ Oo�oOool:ff O V ` Warnock Hersey110�1r x HPB� �� \ C f'.a�US APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON UM 4Y8 Canada - (705)721-1212 - fax(705)722-6031 WWW.napoleonfireplaces.comi f 2 Aubuw TABLE of • PG 3-6 INTRODUCTION Through wall with vertical rise Warranty Inside vertical Warnings and safety precautions Class A Chimney Retrofit General Information Hearth Mount Pellet Quality 18-19 HEATER FINISHING INSTALLATION 7 SPECIFICATIONS Baffle Heating Door Installation Dimensions Spring Handle and Air Control Rod EPA Compliance 20 OPERATING INSTRUCTIONS 8-10 INSTALLATION 21-26 MAINTENANCE Introduction 27 NORMAL OPERATING SOUNDS Heater Placement 28-30 TROUBLE SHOOTING Installation Options 31 WIRING DIAGRAM Safety Features 32-34 REPLACEMENT PARTS Floor Protection 35 MAINTENANCE LOG Clearance to Combustibles Alcove Outside Air Mobile Home 11-17 VENTING Type of Vent Installing Pellet Vent Termination Venting Installation Examples Horizontal exhaust PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE Before installation, consult with the authority having jurisdiction (building department,fire department etc...)to determine if there is the need to obtain a permit. I I 1 W415-0587 i J Aubuw,- 3 i NAPOLEONPe((et Yleaters are manufactured under the strict Standard of the World 12ecognized ISO 9001: 2000 Qua(ityAssurance Certificate. I X*POLEONproducts are designedwith superior components andmateria(s, assem6Ced6y trainedcraftsmen who take great pride in their work. She complete fireplace is thoroughly inspected 6y a qua(fied technician before pack- aging to ensure that you, the customer, receives the quality product that you expect from NAOLEOT! REQUIRED NEW WARRANTY INFO NAPOLEON PELLET HEATERS PRESIDENT'S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON(Pellet Yfeater are warranted against defects for as long as you own the heater. This covers: the pellet hopper, outer she(C ceramic glass(thermal breakage only)and ash drawer. The combustion cham6erandheat exchangerare warrantedagainst defectsfora periodoffive years.A((other wearable parts and electrical components such as blowers, thermal switches and burner pot are covered and Napoleon will provide replacement parts free of charge during the first year of the limited warranty. Lad our related to warranty repair is coveredfree of charge during the first year.Repair world however,requires the priorapprovalof an authorizedcompany offuial Labourcosts to the account ofNA1TOLEONare 6asedon a predeterminedrate schedule andany repair workmust be done through an authorizedXWOLEONdealer. CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only--i.e.,the individual or legal entity(registered customer)whose name appears on the warranty registration card filed with NAPOLEON--provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following condi- tions and limitations: This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The Pellet Heater must be installed by an authorized service technician or contractor.Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes. This limited warranty does not cover damages caused by misuse,lack of maintenance,accident,alterations,abuse or neglect.Operating heater on high for extended periods of time,is neglect.Parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches,dents,corrosion or discolouring caused by excessive heat,abrasive and chemical cleaners nor chipping on porce- lain enamel parts,nor any venting components used in the installation of the fireplace. In the first year only,this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the first year,with respect to the President's Limited Lifetime Warranty,NAPOLEON may,at its discretion,fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective parts). After the first year,NAPOLEON will not be responsible for installation,labour or any other costs or expenses related to the reinstallation of a warranted part,and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President's Limited Lifetime Warranty,NAPOLEON'S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental,consequential or indirect damages. This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON pellet heater and any other warranties expressed or implied with respect to this product,its components or accessories are excluded. NAPOLEON neither assumes,nor authorizes any third party to assume,on its behalf,any other liabilities with respect to the sale of this product.NAPOLEON will not be responsible for:over-firing,downdrafts,spillage caused by environmental conditions such as rooftops,buildings,nearby trees,hills,mountains,inadequate vents or ventilation, excessive venting configurations,insufficient makeup air,or negative air pressures which may or may not be caused by mechanical systems such as exhaust blowers,furnaces, clothes dryers,etc. Any damages to fireplace,combustion chamber,heat exchanger,brass trim or other component due to water,weather damage,long periods of dampness,condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON. The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer.The warranty regis- tration card must be returned within fourteen days to register the warranty. Regular cleaning of the fine ash generated during the operation of this heater is a necessary part of maintaining your pellet heater.Failure of any components,which is at- tributed to poor maintenance,is not warrantable and will not be covered by this policy. NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS.NAPOLEON®IS A REGIS- TERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S.5.303.693.801-CAN.2.073.411,2.082.915.©WOLF STEEL LTD. W415-0587 { 4 Auwwr 1 • :DoNotoperate the heater if you smell Before installing this heater,contact coming from the heater.Tum the local building or fire authority and let Feed dial to"OFF",monitor follow their guidelines.Notify your r heater,and call a trained insurance company of this heater as technician well. e exhaust system must be pletely airtight and properly Do not start a fire with chemicals or1:1[d.It is recommended that the fluids such as gasoline,engine oil, t vent joints be sealed with a etc. mum 500°F(260°C)silicone t.Install according to the vent anufacturers instructions. i [Pellet o not unplug the heater if you uspect a malfunction.Turn the If this heater is not properly installed, Feed dial to"OFF"and monitor a house fire may result. your heater. ' I Never try to repair or replace any part �.., of the heater unless instructions are Your heater requires periodic I maintenance and cleaning.Failure to given in this manual.All other work maintain your heater may lead to ✓1.w— ✓4. should be done by a trained ✓2..... ✓s.w•- �\ smoke spillage in your home. ✓,.,.._ ✓s.w technicican. Allow the heater to cool before _ ice : performing any maintenance or The viewing door and ashpan must be cleaning.Ashes must be disposed in a closed and latched during operation. metal container with a tight lid and placed on a non-combustible surface well away from the home or structure. Never block free airflow through the open vents of the unit. The heater is designed and approved Do not operate the heater if the flame for pelletized wood fuel only.Any other becomes dark and sooty or if the type of fuel burned in this heater will burnp overfills with pellets.Tum the void the warranty and safety listing. Pellet et Feed dial to"OFF"and periodically inspect the heater. W415-0587 AubuRm rj This heater must be connected to a During a power outage this heater will standard 115 V.,60Hz grounded not operate.If a power outage does electrical outlet.Do not use an occur,check the heater for smoke adapter plug or sever the grounding spillage and open a window if any prong.Do not route the electrical cord smoke spills into the room. underneath,in front of,or over the heater. When installed in a mobile home,the Keep foreign objects out of the heater must be bolted to the floor, - have outside air,and NOT BE hopper. INSTALLED IN THE BEDROOM(Per 7i ,`� H.U.D.requirements).Check with local building officials. Disconnect the power cord before `` W performing any maintenance. The exhaust system should be WNOTE: checked once a year minimum for any i Turning the Pellet Feed dial to"OFF" build-up of soot or creosote. does not disconnect all power to the heater. Operating Do not throw this manual away.This -moi Manual manual has important operating and [Children heater can be very hot when maintenance insturctions that you will Gffir lburning. need at a later time.Always follow the _ and pets must be kept from instructions in this manual. 1- ing the fireplace when it is hot. Combustible materials such as firewood,wet clothing,etc. laced too p [Thieater can become very hot,you close can catch fire. wear leather work gloves when Objects placed in front of the heater anin or handling this heater. 1 , must be kept a minimum of 48"from 9 9 the front face of the heater. At no point should you use firewood or \aK firelogs in this heater.The use of which could cause a house fire. W415-0587 i 6 AuwwT I INTRODUCTION GENERAL INSTRUCTIONS Thank you for purchasing the Napoleon Pellet Heater. This heater is designed for use with Pelletized Wood Only. Please read this entire manual before installation and use of this pellet fuel-burning room heater. Fail- ure to follow these instructions could result in property damage, bodily injury or even death. Keep this manual handy for future reference. i This Pellet Heater, when installed, must be electrically grounded in accordance with the local codes, or in the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical Code in the United States. This heater will not operate using natural draft or without a power source for the blower systems and fuel feed system. i PELLET QUALITY Pellet quality is important, please read the following: Your Napoleon Pellet Heater has been designed to burn premium hard or soft wood pellets only. Do not use any other type of fuel such as fire logs or fire starting pellet, as this will void the warranties stated in this manual. The performance and heat output of the pellet heater is directly related to the quality and moisture of the pel- lets. CAUTION: It is important to select and use only pellets that are dry and free of dirt or any impurities such as high salt content. Dirty fuel will adversely affect the operation and performance of the unit and will void the warranty.The Pellet Fuel Industries (P.F.I.) has established standards for wood pellet manufacturers. We rec- ommend the use of pellets that meet or exceed these standards.Ask your dealer for a recommended pellet type. P.F.I. PELLET STANDARDS: Fines (fine particles) 1% maximum through a 1/8"screen Bulk Density 40 pound per cubic foot minimum Size 1/4"to 5/16"diameter, 1/2"- 1 1/2" long maximum Ash Content 1% maximum (Premium grade) 3% maximum (Standard grade) Moisture Content 8% maximum Heat Content Approximately 8200 BTU per pound minimum If the fuel does not comply to this standard the unit may not operate as designed. We recommend the use of premium grade (1% ash content)for longer stove life and less frequent cleaning. W415-0587 AubuRm 7 SPECIFICATIONS HEATING SPECIFICATIONS Approximate Maximum Heating Capacity(in square feet)* 800 to 2000 Sq. Feet Burn Rate (Pounds per Hour)** 1.0 to 5.0 Maximum Burn Time on Low Burn** 55 Hours Hopper Capacity 55 Pounds * Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also affected by the fuel size, quality, and moisture level. **Small pellets will increase or decrease the stated burn rates and burn times. Differ- ences of plus or minus 20% depending on fuel quality may occur. DIMMENSIONS 14 26 5/8" —0 — o �IIIIIIIII! NlIIII111111iII11111111111111Ntllllll! 301/2" — NIIIIIIIIII gII11111111111tIIIIIIIIIIIIIINIIIIIIII , �li 3/8" O 11 3/4" 9 7/8„ 14 22 3/8" rE 22 3/8" SPECIFICATIONS • Electrical Rating 115 Volts, 3.6 Amps,60Hz This heater is EPA exempt from Phase II require- Watts During Start-Up 400(approximately) ments, but has been tested for emissions using EPA Sequence test methods by Warnock Hersey. Watts During Operation 180(approximately) Width 22 3/8" NATIONAL We suggest that our FIREPLACE Height 30 1/2" INSTITUTE' pellet products be installed Depth 26 5/8" and serviced by profes- Weight 210 Pounds sionals who are certified in Exhaust Collar 3" hi the U.S. by the National Intake Collar 2" Fireplace Institute® (NFI) as CERTIFIED NFI Gas Specialists. Hopper Cap. 55 Pounds www.n'icertified.org p EPA Exempt Burn Rate** 1.0 to 5.0 (Pounds Per Hour) BTU/h** 8500 to 42500 W415-0587 8 AubuRm PLANNING YOUR INSTALLATION READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER. FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. Check with local building officials for any permits IIIIIIIIIIIIJ K9161:40116Xf1qUn@J Z 1' • required for installation of this pellet heater and notify your insurance company before proceeding with The heater must be installed on anon-combustible floor protector extending the full depth of the heater installation. and extending 6" in front and both sides (minimum Before installing we recommend placing the heater outside and load 5 pounds of pellets inside the hop- 018"thick-26 guage). per. Plug the heater in and let it run on HIGH until the The floor protector must extend under and 2" beyond pellets run out.This will cure the paint and burn off rear of a "Tee" if used). the oils on the steel, there by minimizing any smell each side and re ( ) inside the home. SAFETY FEATURES HEATER PLACEMENT HIGH LIMIT SWITCH: Have an authorized Napoleon dealer install the heat- Your heater is equipped with a high limit switch. In the er. If you install the heater yourself, have your dealer event that the temperature of the heater approaches review your installation plans and/or installation. an unsafe operating temperature,this switch will shut down the pellet feed, which will eventually shut down Draw out a detailed plan of the installation includ- the unit. If this happens, it is important to find out why ing dimensions and verify the dimensions with the the unit overheated. Contact your local dealer. requirements listed in this manual. LOW LIMIT SWITCH: When determining the location of the heater, locate This switch will automatically shut down the heater if the wall studs (for horizontal penetrations).You may the fire goes out. wish to adjust the heater position slightly to ensure the vent does not intersect with a framing member. BLOWER OVER-RIDE SWITCH: Your heater is equipped with a convection blower Heater must be positioned so that no combustibles that circulates hot air into your room.This switch will are within, or can swing within (e.g. drapes, doors), automatically turn the blower on, when the tempera- 48"of the front of the heater. ture at the back of the fire box reaches a certain temperature.The blower can cycle from your desired I If the heater is p g laced in a location where the ceiling setting to maximum speed depending on the feed height is less than 7' above the base of the heater, rate. When the heater cools back down, the blower the installation must follow the requirements in the will return to the initial setting. section Alcove Installations Requirements t INSTALLATION • . VACUUM SWITCH: l This switch will sense lack of air flow through the To install in a Residential or Mobile Home (see the heater and shut down the pellet feed. This lack of section"Mobile Home Requirements") flow could be caused by a blocked vent. All alcove installations (see the section "Alcove In- POWER FAILURE: stallation Requirements") In the event of a power failure,the heater will shut down. Once power is restored,the heater will re- or outside options for horizontal vent, vertical vent, start, unless the convection air temperature has gone P or outside air compatible. above the high limit switch setting. If this happens, When installing your pellet heater use type L-Vent, contact your local dealer. L-Vent Fireplace Liner, or Type A Chimney(with REFERENCE THE SCHEMATIC adapter). { W415-0587 I Aubulznr 9 CLEARANCES TO COMBUSTIBLES Through the Wall Installations Interior Vertical Vents VA irnmum w AAi imu n �._ 3"M nimum V Y �T 6" 6"Minimum Minimum 6"Minimum G"Minimum ® .... i Lwww] +._._.. ...... ♦. ...... . _ Floor Protection 6Floor Protection Figure 1 6"Minimum 6"Minimum ... Figure 2 CORNER INSTALLATION Through the Wall Vents Interior Vertical Vents 2"Minimum 45° 2"Mini u 2" v 45° �� Minim5 ' 455°Elbow \s \ 6"Minimum " Elbow 6 Minimum ; f.f\ > \ < 2" '` 2„ +s X !, Minimum ' ` Minimum X1. 6"Minimum Floor Protection �, . � \X�: Floor Protection 6"Minimum x 6''Minimum Figure 3 Figure 4 NOTE: If interior vertical pellet vent is used, the clearance to the back wall is determined by the upward-turn- ing elbow or"Tee". It will vary in depth depending on the brand of pellet vent used (it is approximately 5"). Before placing the heater, connect the elbow or"Tee"and allow for the minimum 3" clearance to the combus- tible wall. W415-0587 10 Aubuw • The heater must be grounded to the steel chassis of the mobile home (Some states do not require this; 35" check with your local building department). t---(89 cm)- WARNING: DO NOT INSTALL IN SLEEPING 30" ROOM. (76 cm) CAUTION: THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR,WALL, AND CEILING ROOF MUST BE MAINTAINED. 48" (122c I boa°°��°aQOoo°oo�°a°o 1 Figure 5 Minimum Alcove Clearances OUTSIDE AIRf 1 Outside air must not be drawn from an enclosed space (garage, unventilated crawl space). Note: Napoleon strongly suggests using outside air for all residential installations, especially for those that are energy efficient, air-tight homes. Outside air supply must not be over 15 long. Outside air vents must be made with 1 3/4" diameter Figure 7 or larger metal or aluminum duct with a metal screen attached to the end to keep out rodents (P.V.C. or other materials may not be used). The outside air inlet must not be above or within 12" of the chimney termination, must have a rain cap or down-turned elbow to prevent the water from enter- ing and be located so that it will not become plugged by snow or other material. MOBILE • Installation into a Mobile Home should be in ac- cordance with the manufactured home and safety standard (HUD), CFR 3280, part 24. Outside air is required (used for combustion). The heater must be bolted to the floor(Some states do not require this; check with your local building department). W415-0587 Aubuw 11 PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY COMBUSTIBLE (install vent 33' at clearances specified by the vent manufacturer). DO NOT CONNECT THE PELLET VENT TO A 30' VENT SERVING ANY OTHER APPLIANCE OR HEATER. DO NOT INSTALL A FLUE DAMPER IN THE EX- 25' HAUST VENTING SYSTEM OF THIS UNIT. Use 4"diameter"12 vent,if venting'in TYPE OF VENT Figure 6 this region., Must be an approved 3"or 4" Diameter Type "L"vent, 20' vented to the outside or connect the vent to a factory built type "A"chimney using an adaptor; and/or stain- less steel chimney liner for masonry fireplace instal- lations. Use 4"diameter vent if vent or liner height Use 3'-or 4" is over 15'or if installation is over 4,000'above sea .' diameter level. "U'.1:.vent if ventinINSTALLING THE PELLET g i O, in this The vent must have a support bracket every 5'when region.. on the exterior wall. To achieve optimum performance, keep vent runs as 5 short as possible, especially on horizontal installa- tions. _ MAXIMUM VENTING: 0 Maximum venting height is 33'. Maximum horizontal offset is 10'. Use no more than 180'of elbows (two 90'elbows, or two 45'elbows and one 90'elbow, etc), plus termination. O' VENT INSTALLATION: VENTING THE PELLET HEATER Termination must exhaust above the air inlet eleva- Use an approved wall thimble when passing the vent tion, and parallel or above the exhaust output of the through walls and a ceiling support/fire stop spacer pellet appliance. It is recommended that at least 3'of when passing the vent through ceilings (maintain a 3" vertical pipe be installed to create some natural draft. clearance to any combustibles). This is to help prevent the possibility of smoke or odour during the appliance shut down. Horizontal sections must have a 1/4" rise every 12"of The vent termination must have an approved cap (to travel after 3' long. prevent water from entering)or a 450 downturn. The pellet vent connections must be sealed with If the termination is located on a windy side of the HI-Temp RTV Silicone and screwed together with at house, an approved house shield is recommended least 3 3/8" long stainless steel screws. Seal each to prevent soot from building up on the side of the vent section by injecting a liberal amount of 500°F house. (260°C) RTV silicone sealant into the gap. We rec- ommend sealing the outside of the vent connections Horizontal terminations must protrude 12"from the to permit easier access when servicing. wall, vertical terminations require 24". Depending on pellet quality, vent configuration and air settings, black soot may occur on the terminal wall. W415-0587 I 12 AubuwT i AIR TERMINAL INSTALLATIONS LCE K � I ; B H B CLEARANCE A 24 INCHES(61 cm) Clearance above grade,veranda porch,deck or balcony. (Including Vegetation and Mulch) B 481NCHES(122 cm) Clearance beside or below any windows or doors that open JD ' ���12 INCHES* Clearance above any window or door that o ens 18 INCHES Vertical clearance to ventilated soffit located above the terminal within a horizontaldistance of 2 feet from the centerline of the terminalM.0 .u...>,0 INCHES Clearance to an outside corner wall. E 3 INCHES Clearance to an Inside combustible corner wall or protruding combustible ob- structions(vent chase etc.) ,; r. F 9 INCHES Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance. G 3 FEET Clearance to a mechanical air supply inlet H 7 FEET** Clearance above a paved sidewalk or paved driveway located on public property. 1 e 12 INCHES" Clearance under a veranda,porch,deck or balcony. J 24 INCHES Clearance above the roof. K 2 FEET Clearance from an adjacent wall including neighbouring buildings. " Recommended to prevent condensation on windows and thermal breakage ** This is a recommended distance. For additional requirements check local codes. I W415-0587 Aubuw,- 13 VENTING INSTALLATION EXAMPLES HORIZONTAL • • INSTALLATION TOP VIEW 0ututside Air(RECOMMENDED) 3" Minimum* 6°hIinimum 6"MinimumAF pp o E { ..........E.. -� .�.... Ftoor Protection i.. Figure 8 s"Minimum SIDE VIEW 3" — Minimum IIIIIIIIIIII IIIIIINIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII ' `—� 12"Minimum 1 01 Figure 9 6 6- oho Minimum . o IIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIIII IIIIDIIIIII , ,E c '. 11-314" 17-318" Floor Protectior Outside Air (Recommended) W415-0587 I 14 AubuRn THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION INSTALLATION IIS I TOP VIEW i Outside Air(RECOMMENDED) 8 MwFr Fm 2'Minim` E ... t _w 3 6 T Mi Minimum ... nimum 9= - { ... _... i .... '.__._...._ l .....i -7,— Floor Protection 8.Minimum Figure 10 f SIDE VIEW I, �lnl� Ilpll�pllEIIIIIIIEIIB Outside Air (Recommended) EILVN Minimum 9 NIIIIIIIlN I��IlIIIIElIII �ltllllI1011l Floor Protection Figure 11 i i W415-0587 Aubuw,r 15 INSIDE VERTICAL INSTALLATIONS TOP VIEW 3 Mme irttum '"M"ir€rmum=. -_ " QutsideAir , - (Recommended) 6"Minimum. 6"Minimum 3 ! € i Floor Protection 6"Minimum Figure 12 SIDE VIEW Vertical Cap 24"Minimum Storm Collar RoofFlashing Ceiling Support Vent must maintain 3" clearance to combus- tibles. Olin11010 UN: 1 3 Minim m Ll2 Mini m Floor Protection Outside air (Recommended) Figure 13 (Installation showing 14inlet.of outside air in ventilated crawl space) W415-0587 16 AubuwT CLASS A CHIMNEY RETROFITi TOP VIEW 3 tvlihimum 2 Mimmumi Outside Air 4 Tee x (Recommended) €......:":. 3 r .... - 6"Minimum .,i 6'Minimum € 9 .... 37 . r .. t . . Floor Protection ..: i Y' 6"Minimum Figure 14 SIDE VIEW Class A Chimney Storm Collar Roof Flashing 3`llll'I'3, Class A Chimney Vent must maintain Ceiling Support 3"clearance to combustibles. mo , PANNUMMM , 3"Mini um 2" Mini ium Figure 15 Floor Outside air Protection (Recommended) (Illustration showing inlet of outside air in ventilated crawl space) W415-0587 i AubuRrr 17 HEARTH MOUNT INSTALLATION Damper Removed or Fastened Open Clean-out tee 6" Fresh-air intake should Minimum come from chimney. If i — �—_ �. holes already exist, fresh-air intake can be i i Floor taken through back of Prot n fireplace or through ash dump. "Masonry Fireplace Combustible Floor W415-0587 18 Aubmr HEATER FINISHING INSTALLATIONS The baffle MUST be installed`before burning this heater.The baffle has been shipped inside the hopper. Tabs Front Flange. Remove the baffle from the hopper. � ' - Front flanges Align the baffle and i J i are dawn and pivot#te,baffle on E ' -mss'' ' the tabs face . .. a slight angle. back: See. — -Place the left:side of the baffle tabs iExhaust into the slots on the Manifolds exhaust manifolds. 11 -Align the right side _. . of the baffle fabs o0 00 00 00 00 ; oo into the right side € ooG�QaU000Ono o exhaust manifold slots and push the _......_..._. j baffle back into O place. Figure 17 INSTALL VIEWING D. . - The main viewing door has been boxed separate from the heater, but MUST be installed before burning the heater. -Open both sides panels, exposing the bushing p 9 9 on the left and the latches on the right. i Align the pins on the door, to the bushing on the left side of the heater, lower into place until both bushings touch. W Door can now be i i i i 11 Z� .2: r�.1 _KT-1 latched closed, ,l l [. rro � ? .7.• C C Figure 18 °i W415-0587 i AubuRrr 19 SPRING HANDLE AND AIR CONTROL ROD -Remove the two screws at Figure 19 the front of the right side panel l1011lllllll iiill.lill.illl lilililEl=IiilBlii - Pivet the front of the side panel slightly away from the heater; so that the end of the air control plate is visable.. -Slide plate all the way out i to ease assembly. Slide the Air control rod �lnii0iillll lilll9lillllll lillllli$IlillGill T through the bushing on the side panel and thread into !' the nut on the end of the plate. - Re-secure the side panel by replacing the screws. I W415-0587 20 Aubuur OPERATING INSTRUCTIONS CAUTION: Never use gasoline, lantern fuel, Note: The flashing amber light corresponds to the lighter fluid to start or"freshen-up" a fire in this auger motor feeding the pellets. Wood pellets of heater. Keep all such fluids away from heater different quality may affect the performance of the when in use. heater. If the heater has trouble operating at the ends of it's range, adjust the feed rate accordingly. Note: Make sure the burn pot liner is installed prop- Pellet Feed Dial erly against the ignitor tube for proper operation. See This switch controls OPTIMUM Figure 26. the amount of heat 3 Pellet output.The switch Due to different installation set ups, length and size of has a scale (dial) 2 Feed Dial venting and fuel quality, the low feed setting from the from 1 through 5.Atuppe , factory will not always be correct. It may be neces- setting 5 the pellet sary to experiment with feed rate vs air control. (For feed rate is the Auger Cycle example, #2 may be your lowest setting). greatest. Light If this is the first time the heater has started or the Start switch heater has run out of pellets, the auger will need to be purged. coo Press "START" switch, turn the pellet feed dial to Blower high to fill the auger full of pellets and pull the air con- Dial trol rod all the way out allowing air flow into the fire. If the heater does not reach the required temperature and turns off after 15 mintues, press the start switch again. This time turn the pellet feed dial to low, to ' prevent over filling the burn pot and continue with the To turn your heater off, simply.turn the feed dial start-up instructions below. counter-clockwise until the dial clicks to the "OFF" position. This will stop the feed of pellets. The blow- ers will continue to run to cool the heater.When cool 1. Press"START"switch enough,the heater will shut down. DO NOT unplug 2. Rotate the Pellet feed dial rate to optimum unit while combustion blower is operating. This 3. If the heater stops running after approximately 15 may lead to smoke escaping from the heater into { minutes, press "START" switch again. the room. If no ignition is apparent and pellets are building up LIGHTING HEATER MANUALLY in the burner pot, remove pellets from the burner pot Your heater can be lit manually without using the before restarting. automatic igniter by following the procedure below. CAUTION: Heater may be hot. CAUTION: Heater may be hot. 1. Press the start switch 2. Turn feed dial to"Optimum" Blower Speed Dial 3. Place a "handful"of pellets into the burn pot. By adjusting the Blower Speed dial you will vary the 4. Cover with a small amount of approved rate of airflow into the room by varying the speed (non-volatile)fire starter gel. of the convection blower. When you first start the 5. Light fire started with a match and close the heater, it should be placed in the "OFF" position in viewing door. order to heat up the unit as quickly as possible. Once PROPER PELLET LOADING the room has come up to temperature, the control may be set to a comfortable level. Before loading pellets into the hopper first trans- fer the pellets from it's original plastic bag to a Note: The convection blower may cycle to high auto- metal bucket. matically depending on the setting of the pellet feed rate and the Blower Speed. This is a normal safety Note: If the pellets are kept in the plastic bag, the feature of the unit. bag may come in contact with the heater causing the bag to melt and the pellets to spill. WARNING: IT IS NOT RECOMMENDED TO BURN THE UNIT ON LOW OR HIGH. THE MOST EFFICI- DO NOT load pellets into the hopper if they have IENT SETTING IS 4 (OPTIMUM). been exposed to moisture. Moisture can cause pel- W415-0597 lets to swell and cause blockage in the feed system. Thoroughly dry pellets before placing into hopper. Aubuw 21 MAINTENANCE DAILY OPEN MAIN VIEWING DOOR 3. On the right side of the heater are two latches. Release the latches and swing the viewing door WARNING: open. The front of the heater becomes very hot during operation. Let the heater cool completely before conducting service. 1. Open the side doors on either side of the heater. Side D or iso � q Latch 9� -0ob Figure 22 DISPOSAL -- Ashes should be placed in a metal container with a Figure 20 tight fitting lid.The container should be placed on a non-combustible floor,well away from combustible materials, pending final disposal. If ashes are dis- 2.Within the left side door of the fireplace you'll find posed of by burial in soil or otherwise locally dis- the cleaning tool. Remove the tool from the persed,they should be retained in the closed con- magnets, as you'll need it when conducting service tainer until all cinders are thoroughly cooled. and maintaining this heater. IIIIIIillillllll I!llllli IIIIIIII llllllll — 8 �}R lgfllll liilllll l 1111111 Illlllll llllllll ! Figure 21 W415-0587 22 AubuRiT DACONTINUED INSPECT THE BURN POT CLEANING THE BURN POT When burning, the flames should be bright orange WARNING: with embers jumping from the burn pot. Make certain the heater has fully cooled (approxi- mately 25 minutes) before opening the door and conducting service. To clean the burn pot, open the door and knock away any debris on the burn pot with cleaning tool. If severely clogged, remove the burn pot to gain better access. Use the hook end of the tool inserting it into the hole located at the front of the burn pot. Once securely in place, lift the burn pot up and set aside on a 7f r�d non-combustible surface. See Figure 25. Using the scraping tool, remove all material that has accumu- lated in the burn pot. pbdp^A Figure 23 _ MAKE SURE PELLETS ARE NOT PILING UP If the pellets build up over the burn pot, turn the pellet feed switch to "OFF". If the flames seem to be coming only from the sides, or are orange/black, turn the heater off and check for build up. The most likely causes are: 1. Feed rate has been set to maximum for an extended period of time. Turn feed rate to '• optimum. Op figure 25 2. The door, glass, or ash pan is open or has an air leak. 3. The burn pot requires cleaning. Re-install the burn pot ensuring ignition hole lines up 4. The exhaust system requires cleaning. with the ignitor. 5. The heater requires adjustment. 6. Poor pellet quality Figure 26 �Qo�QCi Figure 24 W415-0587 AubuRTY 23 BI-WEEKLY (OR EVERY 10 BAGS OF PELLETS) CLEANING THE HEAT EXCHANGE TUBES BRUSH ASH INTO ASH PAN WARNING: The more often you clean out the fly ash, the more The front edge of the hopper lid becomes very efficient your heater will burn. hot, do not touch the area below the handle. WARNING: The fire box becomes very hot during operation. Let the heater cool completely before conducting Figure 27 service. 1. Open the viewing door. See Figure 20 and 21 2. Lift the burn pot out of the firebox by using the Heat Exchange cleaning tool. Make sure the burn pot has cooled Cleaner Rod before removing. Set burn pot on a non-combustible surface. Q WARNING: °�`°•• This rod becomes very hot during operation. Use °°°• the scraper tool to move the cleaner rod. The scraper tool is stored on the magnetic catch �DoQ�OC� inside the left side door. 4�©DoQDO�, Q�ap"Q�o Figure 28 With the heater cool (or using the scraper tool), slide the heat exchange cleaner rod up and down several times. 3. Brush all fly ash through the hole into the ash pan. Keep the viewing door closed so the fly ash does not �\ enter the room. Note: More frequent cleaning may be required de- pending upon pellet quality. , VACUUM HOPPER Run the heater until the pellets run out, then open o the hopper and vacuum out the entire hopper. The J dust and any other debris near the bottom should be removed to prevent excessive build-up. Cleaning the Optional Plated Surfaces OoQ�'Q i Fingerprints or other marks left on plated surfaces Q�o o p may become etched in place if they are not wiped Figure 9 clean prior to turning the heater on.Wipe the gold with a non-abrasive cleaning solvent and a soft cloth 4. Replace the burn pot, close the viewing door and (make sure the heater is cool). Other cleaners may close both side doors. leave a film that may become etched into the finish. W415-0587 24 AubuRnr BIMEEKLY (OR EVERY 10 BAGS OF CONTINUED CHECK ASH PAN, DISPOSE ASH IF NECESSARY WARNING: The front of the heater becomes very hot during operation. Let the heater cool completely before con- ducting service. Gloves must be worn when cleaning or handling this appliance. Do not allow ash to accumulate deeper than 2". When it is necessary to dump the ash pan, unlock the ash pan door and pull it down towards the floor. Using the handle on the ash pan, pull the pan out from under the heater and flip the cover up onto the ash pan when transporting the ashes to a closed container.The pan has handles front and back for carrying. 1 I I A Figure 30 Note: When replacing the ash pan make certain that the cover is opened and the ash pan is pushed in and seated on the rail locators. Close and lock the ash pan door. I i Clean the Glass Open the viewing door and clean the glass with a non-abrasive glass cleaner and rag. Cleaning the glass will increase the amount of light and heat given off by the heater. i I W415-0587 AubuRn 25 ANNUALLY (OR EVERY TWO TONS) WARNING: Disconnect the power cord prior to conducting service. The following section details extensive maintenance procedures. We strongly suggest these items be carried out by a trained service technician, possibly by a service agreement set up with your dealer. SOOT AND FLYASH FORMATIONExhaust Manifold The products of combustion will contain small par- ticles of fly ash. The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases. Incomplete combustion occurs during startup, shut- y Id �i down, or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system. The exhaust venting sys- tem should be inspected at least once every year to determine if cleaning is necessary. I Note: More frequent cleaning may q be required de- pending on pellet quality. o� CLEAN THE VERTICAL EXHAUST DUCT �7a�o qoo tl If the PRP40 or the brick kit GD832KT is in place, 1 remove that accessory first. 1. Open side door, release the latch and pivot the Figure 32 viewing door wide open. See Figure 20 and 22. Remove the manifold and set aside on a non-com- 2. Remove the four screws that are holding the left bustible surface. side panel onto the heater and set aside on a flat surface. Using the cleaning tool, scrape out as much fly ash as possible from behind the left and right exhaust Remove 01 N manifolds. Once clean, replace the exhaust mani- 8 screws -- {DDDDDDIDIDI folds and secure with the screws. on left side panels 1h __j { o {{fi{@DEDDDD{D{IID{DDD{DDI{D{{I{IQ{DD BDDDDI{III{ ` °� Exhaust Ports Figure 31 - _ — 3. Remove the three screws on each exhaust 4� manifold. One screw located in the fire box, the o o o o��oDoDoOo o�%o�o °va' other two screws are loacated under the bushings on the left side and under the latches on the right side of the heater. Figure 33 W415-0587 26 Aubunnr ANNUALLY (OR EVERY TWO TONS) Note: Do not attempt this maintenence without a replacement exhaust blower motor mounting gasket. Note: The heater becomes very hot during operation. Let the heater cool completely and disconnect the power cord prior to conducting service. CLEAN THE EXHAUST BLOWER CLEAN THE VENT I 1. With the left side panel still removed, start your Check for air leaks around the door, glass, and ash maintenance on the exhaust blower. 2. Remove the six nuts holding the exhaust blower Pan motor in place. Air leaks into the firebox will decrease the heater's t performance greatly, leading to excessive soot, inef- ficient burning, and may even cause a malfunction. Nuts Test the door seal by shutting the door on a piece of paper in various locations. If the paper can be easily err" slid out, air may be leaking around the door seal. t ` Carefully inspect the door gasket and door catch. Inspect the door gasket to make sure it is fully attached. Heater gasket cement can be used to Q / Figure 34 .:: re-attach if necessary. If the door gasket is worn or flattened, replace. 3. Pull the motor out being careful not to damage the Check the door to make sure it latches correctly.The wiring, unplug the two wires that are connecting latch should engage with a slight amount of resis- the motor and gently set aside. tance,yet not be too difficult. 4. Start by cleaning the exhaust tube by feeding a brush or rag through the inside of the tube and If the glass is cracked, replace. out the exhaust blower housing. I Open the ash pan door and inspect the gasket llllillJllll around the perimeter of the ash pan door. Re-attach, Exhaust or replace the gasket if necessary. Blower Housing Make sure the cap is free of debris '. �� (especially if it has a _�. screen that could ,4P" become blocked). 0; Check the vent sec- tions for creosote ac- Flyash will deposit cumulation(indicating Figure 35 along sections that a poorly burning are horizontal � ?, stove).Accumulation over 114"must be re- 5.Vacuum out the exhaust ports and the blower moved. housing. ;, On vertically vented 6. With a bristle brush vacuum, clean the blades of systems,the dirtiest the motor. . "' .: � 4, portion is often the 7. Place the new exhaust blower mounting gasketpoint where the vent around the screw holes being very careful not to fir_ turns upwards(ex.the tear it. -. "Tee"). Remove the 8. Re-attach the wiring to the motor and place it back WARNING:whenever any portion or clean vent cover and the pellet vent is disconnected,the inspect and clean if on to the housing, taking care that the side of the joints must be re-seated with RN necessary. motor does not tear the gasket. Re-attach the nuts 50VF silicone sealant and then attach the side panel back onto the ! heater. Figure 36 W415-0587 Aubupjr 27 NORMALOPERATING SOUNDS Exhaust Blower Auger Motor An irregular buzz of the The gases h flow of exhaust g 9 motor running might be may create a low-pitched heard when pellets are hum.As the pellet feed rate being fed. is altered this sound will change. „ r E l H. Convection Blower J° A low hum might be heard due to the high efficiency fan, especially on high.As the fan dial is turned this noise will change. lookz Burn Pot A light clicking sound might be heard as the pellets are fed into the burn pot. Figure 37 W415-0587 28 AubuRm TROUBLESHOOTING j NOTE All troubleshoo#in Apra dunes should be�carried,<out�b F a ual�fied technicians or installer CAUTION:When checking connections, installing jumper wires (for test purposes only) or replacing components, unplug heater from the receptacle to prevent electrical shock or dampage to the compo- nent. SYMPTOM • • The heater will - Make certain there is power to the outlet and that the heater is plugged in. not start -With the heater unplugged, examine all connections. Make sure no exposed wires are touching the heater(except the chassis ground wire)and that they are all firmly connected. -Check the stability and placement of connections against the wiring diagrams in this manual. - Push the"START"switch. If the heater fails to start, unplug the unit. - Ensure that connections to the power control module are connected. - Place a jumper wire between the red and white wires that attach to the start switch. - Plug stove in, if stove starts replace switch. - Replace the power control if this fails. CAUTION: Check the ignitor resistance before installing a new start-up timer as it may result in another failure to the new start-up timer due to a short in the ignitor. The proper resistance through the ignitor should be 300 to 5012 (±30). The exhaust - Remove the left side access panel and check all connections against the wiring blower is not diagram. operating -Apply 115V AC directly to the exhaust blower and if the motor does not run, replace the blower. - If the motor runs, have a dealer check the wire harness. -See"The heater will not operate when hot"section -Contact your local dealer or a certified technician for service. The ignitor will - Push the burn pot back against the ignitor tube making sure the ignitor lines up to the not light the hole in the burn pot. pellets however - Make certain the air control rod is pushed in to start up position. everything else in -Check all the electrical connections on the 120°F (49°C)temperature sensor located on the heater oper- the exhaust channel. ates - Place a jumper wire between the two leads on the 120°F (49°C)temperature sensor and if the ignitor works, replace the sensor. - If it still fails to light, replace the ignitor. The auger motor - Make certain the exhaust blower is operating is not functioning - Check the condition of the vacuum hose(located on the left side of the heater). Should normally not be cracked or torn. -Check the manual reset button on the 200°F (93°C)temperature sensor. Before re-setting the red button, check for the cause of the over-heating. - If the auger still does not work, then apply 115V AC directly to the auger motor. If it still does not work, replace it. -Check the auger by bypassing the 200°F (93°)temperature sensor with a jumper wire. If auger works, replace the sensor. -Check the vacuum sensor by placing a jumper wire between the blue wire and the black wire that are attached to the sensor. If the auger works, test to see if the exhaust blower is producing enough vacuum (may require cleaning). - If not, replace the vacuum sensor. W415-0587 AubumT 29 TROUBLESHOOTING • 1 SYMPTOM • • Feed rate dial has -Secure all connections to the power control module. no effect on the - Perform a resistance test to the potentiometer by placing the two test leads fire (timer control from a multi meter into the leads of the potentiometer. The potentiometer should have a only) range of 850 KO (± 10%). Potentiometer Readings: Full counter-clockwise (switched off)=open circuit, overload or infinite resistance Low fire .......... 800 KQ to 900 KQ High fire ......... 68 KQ to 82 KO If the range is not close or does not vary then replace the potentiometer. The convection - Using the wiring diagram, compare all the connections between the controller, switch, blower is not and the convection blower. functioning nor- - If the convection motor will not run, apply 115V AC to the motor directly. Replace the mally blower controller if the motor runs. The convection blower has failed if the motor does not run. Replace the blower. - If the convection blower runs on high at all times (no control with the blower controller), check the connections from the 160°F (71'C)sensor(located on the upper left side on the rear of the fire wall)and convection blower controller to the blower. Disconnect one of the wires from the sensor and if control of the convection blower returns to the blower controller, replace the sensor. - If the motor is still on high, re-connect the sensor and replace the convection blower controller. The heater will General not operate when -Check the hopper for fuel. hot - Incorrect air damper setting may cause excessive air to consume the fire too quickly before the next drop of fuel.Therefore leaving the fuel completely unburned in the bum pot and will cause the fuel to burn cold and very slowly. Fuel also may build up and smother the fire. Note: The unit may require a change to the vent system or installation of fresh air to correct air to fuel ratio problems. - Combustion blower failure may occur because it is not turning fast enough to generate the proper vacuum in the fire box. Do a visual check to see if the motor is turning. -Check vacuum levels in the exhaust channel by bypassing the vacuum switch, then remove the vacuum hose from vacuum switch. When checking the vacuum exhaust place the open end of the vacuum hose on the gauge (readings must be above 0.10" W.C. on low fire). (Note: if the motor fails to reach a 0.10"W.C., then replace the combustion blower). -Poor quality fuel may not produce enough heat to keep the stove burning or operational. - I he exhaust temperature sensor fails t bypassing the sensor located on the exhaust If t p try YP 9 blower. If the stove operates properly,the unit may require cleaning or a new sensor. Contact your local deal for service. - Unplug the stove, open the left side panel and jump the two brown leads that are attached to the 140°F (60°C)temperature sensor. If the stove operates replace the 140°F (60°C)sensor. W415-0587 I 30 AubuRm TROUBLESHOOTING CONTINUED SYMPTOM TEST SOLUTION The 200°F (93°) - Reset the sensor and determine whether it was the convection blower or 160°F (71°C) high limit tem- temperature sensor failure. Bypass the 160°F (71'C)sensor. Does the convection perature sensor blower not come on high? If no than replace the blower. has tripped The heater will - Disconnect one of the brown wires from the exhaust temperature sensor and if the unit not turn off continues to operate, contact your local dealer for service. -Compare the wiring diagram to the start control module and the connections to the 140°F (60°C)temperature sensor. Check the connections. - Remove one of the brown wires from the 140°F (60°C)temperature sensor. The heater should be shut down right away as long as the start button was not pressed within 15 minutes of this test. If the heater shuts down within 15 minutes, replace the 140°F (60°C)sensor. If the heater does not shut down in 15 minutes, test the switch. -The heater must be cold to test the switch. Pull the plug, then plug the heater back in. If the heater fails to start, replace the switch. The heater keeps - Due to different installation set ups, length and size of venting and fuel quality, the low going out feed setting from the factory will not always be correct. It may be necessary to experiment with feed rate vs air control. (For example, #2 may be your lowest setting). - If the heater goes out and leaves fresh unburned pellets or cigarette-like ashes in the burn pot,the fire is going out before the heater shuts off. -Check to see if the air control rod is in the correct position. -Turn the feed rate up slightly(poor quality pellets will require slightly higher settings). - Check to see if the heater needs a more complete cleaning as well as the burn pot, venting, etc... -Was there a power failure? - Contact your local dealer for service - If the heater goes out and there are no pellets in the liner, the auger is stopping. - See"The auger motor will not function normally"and "The exhaust blower will not function normally". W415-0587 Aubuw,r 31 WIRING DIAGRAM ©Slip-on .250 FI 1 1 wire) OSlip-on .250 Fl e' 2wires LSlip-on 1.250 FI ! 2 wires Blower over-rtde Switch High Limit Switch a Pu le ignitor romm a Low Limit Convection ( gown,m Switch Blower � (, Ignitor i�l n E Switch LTJ Control Panel Combustion Pellet feed Oial � Xegow.�„a .;� € Blower w.Yegow """,.,'i.,._. ..� ,:•:;: Auger cycle Light QGrey r Start Switch Blower Dial 4 III I Vacuum Switch p Auger Motor —� i �'-------Grey— ....... rey_- i w ._.....<............. ..... _ i. dS r wn Power S. room Control � Power Cord Gtey Auger Rlue Control .,.Grey.....:.:. W415-0567 32 AubuRm Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor. When ordering replacement parts always give the following in formation: 1. Model and Serial Number of the fireplace 2. Installation Date of the fireplace 3. Part Number 4. Description of part 5. Finish For warranty replacement parts, a photocopy of the original invoice will be required. * Identifies items which are not illustrated. For further information, contact your Napoleon dealer. REPLACEMENT PARTS # PART NO. DESCRIPTION 49 W475-0482 OUTER REAR PANEL # PART NO. DESCRIPTION 50 W432-0083 LEFT EXHAUST MANIFOLD 1 W660-0052 LOW LIMIT SWITCH 140°F(80°C) 51 W432-0084 RIGHT EXHAUST MANIFOLD 2 W660-0053 OVER-RIDE SWITCH 160°F(71°C) 52 W018-0099 BAFFLE 3 W660-0054 IGNITION SWITCH 120°F(60°C) 53 W030-0022 ACCENT BAR(2) 4 W660-0055 HIGH LIMIT SWITCH 200°F(93°C) 54 W525-0009 ASH PAN RAIL(2) 5 W660-0056 VACUUM SWITCH 55 W035-0170 PEDESTAL BASE 6* W380-0020 CONTROL KNOB 56 W495-0041 PEDESTAL HOUSING 7* W195-0004 POWER CORD 57 W475-0477 PEDESTAL REAR PANEL 8 W435-0009 AUGER MOTOR 58 W600-0001 SHOVEL,SCRAPER TOOL 9 W062-0021 CONVECTION BLOWER 59 W430-0002 MAGNETIC DOOR CATCH ASSEMBLY(2) 10 W062-0022 COMBUSTION BLOWER 60 W290-0120 MOTOR MOUNTING GASKET 11 W290-0111 COMBUSTION BLOWER MOUNTING GASKET 61 W290-0119 IGNITION GASKET 12 W290-0113 CONVECTION BLOWER GASKET 62 W460-0004 RECEPTICAL 13 W255-0020 PRESSURE FITTING TAP 63* W615-0078 SPACER,LATCH 14 W570-0107 AUGER SCREW 64 W300-0038 GLASS,FRONT 15 W390-0002 DOOR LATCH 65 W300-0037 GLASS,SIDE 16 W190-0019 POWER CONTROL 66 W562-0022 GASKET 17 W190-0020 AUGER CONTROL 67 W225-0195 DOOR FRAME,BLACK 18 W405-0001 AMBER LIGHT 67 W225-0195G DOOR FRAME,GOLD 19 W660-0058 POWER SWITCH 67 W225-0195SC DOOR FRAME,SATIN CHROME 20 W660-0063 PELLET FEED SWITCH 68 W290-0112 EXHAUST GASKET 21 W660-0062 VARIABLE SPEED W/O PAL NUT SWITCH 22 W555-0059 AIR CONTROL ROD ACCESSORY REPLACEMENT PARTS 23 W555-0061 SCRAPER ROD 69* NPL40 DECORATIVE LOG SET 24 W010-1507 AIR CONTROL 70* NP832 DECORATIVE BRICK PANELS 25 W105-0012 NYLON BUSHING 71* PRPP40 PORCELAIN REFLECTIVE RADIANT PANELS 26 W570-0110 SCREW SET 72* GS200-G TRIVET 27* W750-0163 HARNESS WIRE 73* GS200-SS TRIVET 28 W200-0202 FRONT ASH PAN COVER 74* NPHE-40 HOPPER EXTENSION (INCREASES HOPPER 29 W010-1529 HOPPER DOOR CAPACITY FROM 55 LBS TO 100 LBS PELLETS) 30 W010-1528 CONTROL DOOR 31 . W475-0483 BOTTOM OI PANEL 32 W705-0204 OUTER TOP PANEL 33 W475-0484 OUTER PANEL 34 W475-0485 OUTER PANEL 35 W720-0089 IGNITOR HOUSING 36 W010-1534 ASH DRAW 37 W390-0013 ASH DOOR LATCH 38 W010-1527 SIDE DOOR 39* W385-0351 DIE CAST NAPOLEON LOGO 40 W390-0012 CONTROL PANEL LATCH 41 W010-1490 EXHAUST TUBE 42 W010-1488 BURNER POT 43 W357-0004 IGNITOR 44* W325-0042 SMALL BLACK WIRE HANDLE 45 W350-0361 CONTROL HOUSING 46 W615-0073 AIR CONTROL SPACER 47 W080-0777 MOTOR BRACKET 48 W010-1491 COMBUSTION AIR TUBE ASSEMBLY W415-0587 n a a0 .o 9� Z 5E 9 �L � � o o .o o \ — J — V L 69 Ota 09 z EL 6L E 8L OE p 5� 55 � 8£ £ - - - O 000 Z9 8£ / i 00 0 r� O Z£ u' 6 d' c� Aubuxnr 35 SERVICE / ' MAINTENANCE / . OWNERSHIP RECORDS Dealer's Name: j Dealer's Address: City: State/Province: Zip Code/Postal Code: Serial Number: Date of Purchase: Date Installed: Notes: a SERVICE DATE SERVICE TECHNICIAN SERVICE DESCRIPTION i I I A W415-0587 36 AubURw f gal i4 ffI 1 V r Ir r. S� x, 1 .t; ,I W• 't W415-0587 _ f