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Building Permit #589-15 - 32 ESSEX STREET 1/7/2015
BUILDING PERMIT o�No Dr b 14 TOWN OF NORTH ANDOVER o� � - " '` APPLICATION FOR PLAN EXAMINATION0 Permit No# Date Received ` J, 1. ��SSACHUS�t�S. 11, AT Date Issued: IMPORTANT: Applicant must complete all items on this page LOCATLON 3.2-- Es !9$-__. S ;Print PROPERTY OWNER S4 PA � ' �PG� �S_r ,-- - f ' Rd ht 100 Year Structule yes no MAP PARCEL;�i ZONING DISTRICT: --Historic District yes Lno -- Machine Shop Villa9e ,yes TYPE OF IMPROVEMENT PROPOSED USE Residential Non- Residential ❑ New Building ❑ One family MAddition ❑Two or more family ❑ Industrial Alteration No. of units: ❑ Commercial ❑ Repair, replacement ❑Assessory Bldg ❑ Others: ❑ Demolition ❑ Other ❑;S_eptic ❑Well 0,floodplain ❑Wetlands ❑ Watershed District :'Water/Sewer- __ _ DESCRIPTION OF WORK TO BE PERFORMED: 4,tL si.�,I<-r s�E of I,h eye Id ntificati -_Please Type or Print Clearly OWNER: Name: I Phone 19-y0 - 33So Address: � '��c , Contractor Name. Phone: G _- Adtlress; Supervisor's Construetion License: �„�[�; _ Exp. Date,:_a f aS--hz _ Home Improvement License: `YY_y2 � _;Exp. Date: ARCHITECT/ENGINEER Phone: Address: Reg. No. FEE SCHEDULE.BOLDING PERMIT.$12.00 PER$1000.00 OF THE TOTAL ESTIMATED CO T BARED ON$125.00 PER S.F. o Total Project Cost: $ S �S` FEE: $ C > .60 Check No.: Receipt No.: 2R�Cr) NOTE: Persons retracting with unregistered contractors do not have access:to t "a ty f d Signature of Agent/Owner- Signature of contractor; . �Location �--� L�-�- r No. Date Date • - TOWN OF NORTH ANDOVER • Certificate of Occupancy $ _� • Building/Frame Permit Fee $ Foundation Permit Fee $ Q Other Permit Fee $ TOTAL Check# Building Inspector Plans Submitted ❑ Plans Waived ❑ Certified Plot Plan ❑ Stamped Plans ❑ F—T ypFaF SEWERAGE DISPOSAL ublic Sewer ❑ Tanning/Massage/Body Art ❑ Swimming Pools ❑ Well ❑ Tobacco Sales ❑ Food Packaging/Sales ❑ Private(septic tank,etc. ❑ Permanent Dumpster on Site ❑ THE FOLLOWING SECTIONS FOR OFFICE USE ONLY INTERDEPARTMENTAL SIGN OFF - U FORM PLANNING & DEVELOPMENT Reviewed On Signature_ COMMENTS CONSERVATION Reviewed on Signature COMMENTS HEALTH Reviewed on Signature COMMENTS Zoning Board of Appeals: Variance, Petition No: Zoning Decision/receipt submitted yes Planning Board Decision: Comments w Conservation Decision: Comments Water & Sewer Connection/Signature & Date Driveway Permit DPW Town Engineer: Signature: Located 384 Osgood Street FIRE DEPARTMENT - Temp Dumpster on site yes no L•ocatetl+at 124'Main Street Fire Department signature/date _ COMMENTS Dimension Number of Stories: Total square feet of floor area, based on Exterior dimensions. Total land area, sq. ft.: ELECTRICAL: Movement of Meter location, mast or service drop requires approval of Electrical Inspector Yes No DANGER ZONE LITERATURE: Yes No MGL Chapter 166 Section 21A—F and G min.$100-$1000 fine NOTES and DATA— (For department use) i i ❑ Notified for pickup Call Email 3 Date Time Contact Name 3 Doc.Building Permit Revised 2014 Building Department The following is a list of the required forms to be filled out for the appropriate permit to be obtained. Roofing, Siding, Interior Rehabilitation Permits ❑ Building Permit Application ❑ Workers Comp Affidavit ❑ Photo Copy Of HJ-C. And/Or C.S.L. Licenses ❑ Copy of Contract ❑ Floor Plan Or Proposed Interior Work ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit Addition Or Decks ❑ Building Permit Application ❑ Certified Surveyed Plot Plan ❑ Workers Comp Affidavit ❑ Photo Copy of H.I.C. And C.S.L. Licenses ❑ Copy Of Contract ❑ Floor/Cross Section/Elevation Plan Of Proposed Work With Sprinkler Plan And Hydraulic Calculations (If Applicable) ❑ Mass check Energy Compliance Report (If Applicable) ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit New Construction (Single and Two Family) ❑ Building Permit Application ❑ Certified Proposed Plot Plan ❑ Photo of H.I.C. And C.S.L. Licenses ❑ Workers Comp Affidavit ❑ Two Sets of Building Plans (One To Be Returned) to Include Sprinkler Plan And Hydraulic Calculations (If Applicable) ❑ Copy of Contract ❑ Mass check Energy Compliance Report ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg. Permit In all cases if a variance or special permit was required the Town Clerks office must stamp the decision from the Board of Appeals that the appeal period is over. The applicant must then get this recorded at the Registry of Deeds. One copy and proof of recording must be submitted with the building application Doc:Building Permit Revised 2014 t NORT#i Town ofAndover o No. 1561-+5 JA . h ver, Mass, — `� 1 cocMIcHewrcK 1' 7�A0R^'rED PPP%I- S V BOARD OF HEALTH Food/Kitchen PERMIT T LD Septic System THIS CERTIFIES THAT ,,,.. .... ,, BUILDING INSPECTOR has permission to erect .......................... buildings on ...... ....... Aso*.....4L... lk ....... Foundation ' Rough to be occupied as ....... ..........1AC� . ...... �........UA� . .... ............... Chimney provided that the person accepting this permit shall in every respect conform to the terms of the application Final on file in this office, and to the provisions of the Codes and By-Laws relating to the Inspection, Alteration and Construction of Buildings in the Town of North Andover. PLUMBING INSPECTOR VIOLATION of the Zoning or Building Regulations Voids this Permit. Rough Final PERMIT EXPIRES It6t H ELECTRICAL INSPECTOR UNLESS CONSTRUC S Rough Service ........... ......... ......................... .................. Final BUILDING INSPECTOR GAS INSPECTOR Occupancy Permit Required to Occupy Building Rough Display in a Conspicuous Place on the Premises — Do Not Remove Final No Lathing or Dry Wall To Be Done FIRE DEPARTMENT Until Inspected and Approved by the Building Inspector. Burner Street No. Smoke Det. 1* CERTIFICATE OF LIABILITY INSURANCE 12/31/2001414 DATE(MM/DD� THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER. THIS CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S), AUTHORIZED REPRESENTATIVE OR PRODUCER,AND THE CERTIFICATE HOLDER. IMPORTANT: If the certificate holder is an ADDITIONAL INSURED,the policy(ies) must be endorsed. If SUBROGATION IS WAIVED,subject to the terms and conditions of the policy,certain policies may require an endorsement. A statement on this certificate does not confer rights to the certificate holder in lieu of such endorsement(s). PRODUCER CONTANAME:CT Judith George CIC,CPIA,CPIW FIAI/Cross Insurance PHONE (603)669-3218FAXIC No (603)645-4331 A 1100 Elm Street E-MAIL eOr a@crossa en ADDRESS:j g g g cy•com INSURERS AFFORDING COVERAGE NAIC# Manchester NH 03101 INSURERAAcadia Insurance Group, LLC 31325 INSURED Fences Unlimited Inc INSURERB:Granite State WC Manufacturer's Mis-Bec of NH, Inc. dba The Stove Shoppe INSURERC: The Commons INSURER D: 25 INDIAN ROCK ROAD ROUTE 111 INSURER E: WINDHAM NH 03087 INSURER F: COVERAGES CERTIFICATE NUMBER:15-16 Ali- NH WC REVISION NUMBER: THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD INDICATED. NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS, EXCLUSIONS AND CONDITIONS OF SUCH POLICIES.LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS. INSR TYPE OF INSURANCE ADDL SUER POLICY EFF POLICY EXP LIMITS LTR POLICY NUMBER MM/DD/YYYY MM/DD/YYYY GENERAL LIABILITY EACH OCCURRENCE $ 1,000,000 X COMMERCIAL GENERAL LIABILITY DAMAGE TO RENTED PREMISES Ea occurrence $ 250,000 A CLAIMS-MADE Fx_1 OCCUR PA0311123-15 /1/2015 /1/2016 MED EXP(Any one person) $ 5,000 PERSONAL&ADV INJURY $ 1,000,000 GENERAL AGGREGATE $ 2,000,000 GEN'L AGGREGATE LIMIT APPLIES PER: PRODUCTS-COMP/OP AGG $ 2,000,000 POLICY X PRO FX] LOC $ AUTOMOBILE LIABILITY Ea BIKED.derSINGLE LIMIT $ 1,000,000 A ANY AUTO BODILY INJURY(Per person) $ ALL OWNED X SCHEDULED 0311124-15 /1/2015 /1/2016 BODILY INJURY(Per accident) $ AUTOS AUTOS X HIRED AUTOS X NON-OWNED PROPERTY DAMAGE $ AUTOS Per accident Uninsured motorist property $ 25,000 X UMBRELLA LIAB X OCCUR EACH OCCURRENCE $ 5,000,000 A EXCESS LIAB CLAIMS-MADE AGGREGATE $ 5,000,000 DED I I RETENTION$ UAO311125-15 /1/2015 /1/2016 $ $ WORKERS COMPENSATION 0012014000032 X WCSTATU- OTH- AND EMPLOYERS'LIABILITYTORY I FR ANY PROPRIETOR/PARTNER/EXECUTIVE YIN (3a•) NE E.L.EACH ACCIDENT $ 1 000,000 OFFICER/MEMBER EXCLUDED? [FN] N/A (Mandatory in NH) All officers included 1/1/2015 /1/2016 E.L.DISEASE-EA EMPLOYE $ 1 000 000 If yes,describe under DESCRIPTION OF OPERATIONS below E.L.DISEASE-POLICY LIMIT $ 1 000,000, DESCRIPTION OF OPERATIONS/LOCATIONS/VEHICLES (Attach ACORD 101,Additional Remarks Schedule,if more space is required) Refer to policy for exclusionary endorsements and special provisions. CERTIFICATE HOLDER CANCELLATION SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN For Informational Purposes Only ACCORDANCE WITH THE POLICY PROVISIONS. AUTHORIZED REPRESENTATIVE J George CIC,CPIA,CPI `-' ACORD 25(2010/05) ©1988-2010 ACORD CORPORATION. All rights reserved. INS025lgmnnsi M Tho Arnpil name anrd Innn aro ronicfarord m2rlrc of Arnpi 1 /72 / Office of Consumer Affairs and Business Regulation 10 Park Plaza - Suite 5170 Boston, Massachusetts 02116 Home Improvement Contractor Registration Registration: 154473 Type: Private Corporation Expiration: 3/14/2015 Tr# 237113 MIS-BEC OF N.H. INC. KEN SZYMANSKY 25 INDIAN ROCK RD. SUITE 19 WINDHAM, NH 03087 Update Address and return card.Mark reason for change. Address [:] Renewal M Employment Lost Card SCA 1 Co 20M-05/11 ��aa, (9�eanza�acncue� 'a���a6�acuvell3 �� Office of Consumer Affairs&Business Regulation License or registration valid for individul use only ME IMPROVEMENT CONTRACTOR before the expiration date. If found return to: UVegistration: �5g473 Type: Office of Consumer Affairs and Business Regulation piration 3/14120/5 Private Corporatic;: 10 Park Plaza-Suite 5170 Boston,MA 02116 MIS-BEC OF N.H.INC. KEN SZYMANSKY 25 INDIAN ROCK RD. SUITE 19 g i WINDHAM,NH 03087 Undersecretary Not valid without signature Massachusetts -Department of Public Safety State f Nevi ampshire Board of Building Regulations and Standards GAS FIT RS, �ICES�E Construction Supen�isor License: CS-096606 NAME: KENNET '.Z ANSKY ENDORSEMENTS:_ T�, KEN T SZYMANSJtY , �� I. 27 TICKLEPICY L`A`NE 1 DATE ISSUED: 1/09/ 14 SALEM NH 0307-9 DATE EXPIRE .02/291201 ofi"4— � „ Expiration LICENSE GF0700998 Commissioner 02/25/2016 The Commonwealth of fassachasetts ,- -• Department ofIndustriqZ Accidints Office of InvestIgations 600 Washington Sheet k1i Boston,MA 02111 www,mass gov/dia Workers, Compensation bsurance Affidavit:Sunders/ContrcactOrs/FIecWe-iam]Plwmb r please Print Legibly •,A, liean�Xntformalion �� �i Nae(Bus9ness/Orga*a&n/IndM61Ial.): Address; Ciity'/State/Zip:��°`_`�6`�� Phone Type of project(regnired): Are olx an employer?Check he appropriate box: F 4. [( I am a general.contractor and I 6• Q New construction 1., a employerwith�_____� I haveredthesu�b-contractors employees(full.an-d/oxpar-time). 7. [�Remodeling 2,E] I am a sole proprietor or partuer listed on the attached sheet. Thesesub-contractors have S. [(Demolition ship and`have no employees ace workers'comp.insurance. 9• El Building addition. working forme in.any capacity.ty• audits oratio 5. ❑We are a corporation [NO Workers'comp.insurance 10.Q Electrical repairs or additions officers have exercisedtheir required.] light of exemptionpor MOL ll.[]Plumbing.repairs or additions 3•❑ I am a homeowner doing all work 0.152,§1(4)�and we have no 12,[J Roof repairs myself,[No workers comp. employees.PTO workers' 13, Other�' / �lwd insurance required.]t comp.insurance required.] xAny applicant That checks box4i mustalso fill outthe section below showing their workers'eompensationpol ey information. i Romeowners who submit oris affidavit indicatingthey ate doing anworle and then hire outside contractors mustsubmit a new affidavit indicating such. Tcontractors that cheAthis box must attached an additional sheet showing the name of the sub-contractors and their workers'comp.policy information. X am an employer that isproviding wojkeps'compensation insurance for my emPloyees: Below is thepolley and job site information. ��I� ► � n l�„n,...-���, .n Insurance Company Name: t�a�✓1•� � bt�o 0 3� ExpirationDate: Policy#or Self-ins.Lie.#�: " �„ Fv `?'a LJn�-��o � ,. City/State/Zip:�//� ,�o� �- Job Site Address*— ' (showing the policy number .Attach a copy of the workers'compensationpolicy declaration page and expirations date). oferfininalpenaltiesofa Failure to secure coverage as required undeomSection s5w 11position as c vvil'pen5alties m the to of a STOP WORK ORDER,and a fine flue up to$1,500.00 and/or one-year nnpns , atop to$250.00 a day against the violas e dyhed that a copy of this statement may be forwarded to the Office of investigations of the DIA for incur cove ge verification, ^ X do hereby ' u cle tree rtles ofper jury treat tree information provided alcove is true and eorrec4 Date• Si afore: `O Phone#• 0 Offeial use only. Do not write in this area,to he completed by city or town official. City or Town: permit/License# Issuing Authority(circle,one): ectal I.Board of Health 2.BuildingDepartment I City/Town.Clerk 4.Electrical Inspector 5,plumbinglnsp 6.Other - 1one M S A L E S © R D E R PAGE:1 THE STOVE SHOPPE PHONE#: (SITX10-U30 DATE: lllii 14 25 INDIAN ROCK ROAD, ROUTE 11 CELL#: ORDER#: 116!0 WINDHAM, NH 03087 ALT.#: (611)306+66?! CUSTOMER#: 133466 Phone 8: (603)537-0555 P.O.#: CP: Stm e Fax 8. (603)537"0556 TERMS: Casty LOCATION: 1 SALES TYPE: =alas OnSw STATUS: Actin WLL TO i s3m `SHIP TO Stephen Pincher Stephen Pincher 32 essex St 32 essex St N Andover, MA N Andover, MA Int i' biiUCT r � l ii D 9OL© ' T TOTAL HST 8491-0020 CLYDESDALE 1 BROWN 1 0 $3,999.00 $3,999.00 $3,999.00 ENAMEL SM: 11367 HST SALE HearthStone Sale 1 0 ($300.00) ($400.00) ($400.00) "'• LAB25 Install Wood Insert w/Full 1 0 $0.00 $0.00 $0.00 Liner LAB LABOR COST 6 Labor Cost for Install 1 0 $660.00 $660.00 $660.00 ZFX 20tLKTX08301 Liner Kit,SS-6"x 30"No T 1 0 $853.25 $853.35 $853.25 w/A Type' ROC 6DP Damper Plate 6" 1 0 $44.95 $44.95 $44.95 RUT 76C Silicon CLEAR High 1 0 $13.50 $13.50 $13.50 Heat10.3oz Cartridge' LAB note 1 0 $0.00 $0.00 $0.00 ********NOTE**** . "* LAB NOTE 1 These parts represent a 1 0 $0.00 $0.00 $0.00 typical instaA LAB NOTE 2 However other parts may be 1 0 $0.00 $0.00 $0.00 require. CUSTOMER PICK-UP CUSTOMER PICK-UP 1 0 $0.00 $0.00 $0.00 "'NO SALES TAX**** PER Permit Permit 6 Processing Fee 1 0 $125.00 $125.00 $125.00 Thank you for your business! SUBTOTAL: u,"&70 TAX: $0.00 ORDER TOTAL: $j+ Am" 12/6/2011 PMT VISA:032130 $11000.00 BALANCE REMAINING: $4,ns,70 Pmt VISA AUTH•:DUI3C $1,000.00 XXXX-XXXX-XXXX-5501 Credit SIGN X BUYER AGREES TO PAY TOTAL AMOUNT ABOVE ACCORDING TO CARDHOLDER'S AGREEMENT WITH ISSUER 4. HoaMamre CNdeedam Frepine Ircert Mo el W1 4 o hne Clydesdale (Model 8491) Non-Catalytic, Wood Burning Fireplace Insert OWNER'S MANUAL INSTALLATION&OPERATING INSTRUCTIONS �NTuer� i C � .� us Tock Ne�� We recommend that our e4i sp' products be installed and serviced by professionals who are certified in the U.S.by NFI -we a (National Fireplace Institute). www.nficertified.org Please read this entire owner's manual before you install and use your new Clydesdale wood burning fireplace insert. To reduce the risk of fire,follow the installation instructions. Failure to follow these instructions may result in property damage,bodily injury,or even death. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCEI Contact Local Authorities Having Jurisdiction(Building Department or Fire Officials) About Permits,Restrictions,and Installation Inspection Required in Your Area. Hearthstone Quality Home Heating Products,Inc. Clydesdale Model 6491 Manual:6400-40462 R:6-3212013 Page 2 o 33 1 HaaNxbne CyEeWab FlrepYce I�rert Motle180.91 HeaMabne cNceaeab Flrephce Invert Abtle180.91 Table of Contents Introduction INTRODUCTION....................................................................................................................................................4 Congratulations! You have just invested in a most reduce the risk of fire. Failure to follow these CODES...............................................................................................................................................................4 unique wood burning Fireplace Insert — the instructions can result in property damage, bodily SAFETY INFORMATION..........................................................................................................................................5 Clydesdale Model 8491 is a dean burning EPA injury,and even death. PERIODIC CHECKLIST...........................................................................................................................................6 certified, non-catalytic wood burning FireplaceInsert. You can be proud to join the Hearthstone Keep furniture, drapes, curtains,wood, paper, and family with our Prerrer Cast Iron Wood Burning other combustibles far away from the Fireplace EMERGENCY PROCEDURES..................................................................................................................................6 Y g Insert. Never install the Fireplace Insert in a location , kerosene, charcoal fluid or lighter SPECIFICATIONS..................................................................................................................................................7 width allows for loading of wood up to 22 inches Fireplace Insert. The generous firebox depth and where gasoline, long! other flammable liquids are used or stored. INSTALLATION.....................................................................................................................................................8 g Your purchase ensures ears of clean,comfortable A' SAFETY NOTICE: Unpacking......................................................................................................................................................................8 P Y Packing List....................................................................................................................................................................8 heat with minimal maintenance. You will receive the A HOUSE FIRE MAY RESULT IF THIS FIREPLACE Hearth Requirements 8 Floor Protection.......................................................................................................................9 benefits of the most advanced technology in wood INSERT IS NOT INSTALLED PROPERLY. FOR YOUR Clearances to NFPA 211 Protected Surfaces................................................................................................................9 burning without the cost and maintenance SAFETY,CAREFULLY FOLLOW THE INSTALLATION Clearance to combustibles.............................................................................................................................................9requirements of a catalytic Fireplace Insert. The INSTRUCTIONS. CONTACT LOCAL BUILDING OR Installing the Insert.......................................................................................................................................................10 Clydesdale blends modem technology with the FIRE OFFICIALS ABOUT RESTRICTIONS AND Installing the surround............................................................................................................................................... 14 INSTALLATION INSPECTION IN YOUR AREA. ... unique beauty and heating qualities of soapstone Removing 8 Reversing the Door..................................................................................................................................14 (used as the firebox lining)and cast iron.Soapstone The performance of your Fireplace Insert depends Removing the Ash Lip Cover 8 Facade.......................................................................................................................15 is well known for its even heat production and long on many variables. Since all installations are BlowerPower Cord Routing.........................................................................................................................................16 heat-retaining ability. We trust that you will unique, the general information and operating VENTING COMPONENTS&CONFIGURATION..........................................................................................................17 appreciate the quality of our handcrafted product. procedures presented here can only serve as useful Installinga Venting System.................. guidelines rather than hard and fast rules. Should 9 ............................................................... ••• •• •...........................................17 Please read this manual in its entirety. Its purpose you have an questions,do not hesitate to contact Connecting Your Wood Fireplace Insert......................................................................................................................17 Y Y IS t familiarize you with your Fireplace Its safe our dealer for additional information. Connecting to a Prefabricated Metal Chimney.............................................................................................................17 installation, proper break-in, operation and y Connectionto a Masonry Chimney..............................................................................................................................16 maintenance. It contains information that is useful to OPERATION.......................................................................................................................................................21 you now,and in the years to come.So keep it handy This Fireplace Insert is manufactured and warranted Controls 8 Features.....................................................................................................................................................21 and refer to it as needed. by. Operating the Blower...................................................................................................................................................21 Use these instructions as well as national,state,and Hearthstone Quality Home Heating Products,InoID Choosing Firewood......................................................................................................................................................21 local building codes to install your Fireplace Insert. Y 9 Wood Heat Value:Sorted By Btu Content...................................................................................................................22 317 Stafford Ave. Ensure to maintain the designated stovepipe and Buildinga Fire..............................................................................................................................................................23 Morrisville,VT. 05661 Breaking in Your wood Fireplace Insert.......................................................................................................................23 Fireplace Insert clearances to walls,ceilings,hearth, www.hearthstonestoves.com Operating Your Insert Efficiently...................................................................................................................................24 and other combustible surfaces. This will help IntermittentOperation..................................................................................................................................................25 Buildinga Fire for Everyday Use..................................................................................................................................25 Disposalof Ashes........................................................................................................................................................25 Codes Over-Fire Caution.........................................................................................................................................................25 MAINTENANCE..................................................................................................................................................26 Creosote Formation and Need for Removal.................................................................................................................26 When you install your Clydesdale wood Fireplace National Fire Protection Association, Inc. Gaskets........................................................................................................................................................................26 Insert, it is imperative that you adhere to all local (NFPA) Glass............................................................................................................................................................................26 codes, which can be obtained from either of the Battery March Park Cast Iron.......................................................................................................................................................................27 following two National sources: Quincy.MA 02269 BlowerSystem.............................................................................................................................................................28 http://www.nfi)a.orq American National Standards Institute, Inc. TROUBLESHOOTING...........................................................................................................................................29 (ANSI) BasicHeating Issues....................................................................................................................................................29 1430 Broadway Draft Sampling Access Port.........................................................................................................................................29 New York,NY 10018 TroubleshootingGuide.................................................................................................................................................30 www.ansi.org REPLACEMENT PARTS&OPTIONAL ACCESSORIES...............................................................................................31 SAFETYLABEL..................................................................................................................................................32 Page 3 of 33 Page 4 of 33 Fleadlsbne Ch,a .k R.pkca Inert M .l 8491 Ibadlrbre Cydestl Rmp6ce Inert Alode18491 Safety Information Periodic Checklist Read and understand this Owner's Manual fire starters to start or invigorate the fire. These Perform each of these tasks at the specified At the End of Every Season: thoroughly before installing and using this fuels can possibly generate carbon monoxide, intervals. 4 Clean any chimney connector thoroughly. Fireplace Insert. which can sap the supply of oxygen. Keep all Replace any pieces that show signs of rust or such materials away from the Fireplace Insert. At the End of Every Week: deterioration. Make sure to install your Fireplace Insert: A. Empty ashes from the firebox (sooner if the A. Inspect and, if necessary, dean your chimney 4 According to the manufacturer's 4 Never use a log grate or other device to elevate firebox begins to fill up). (flue liner). recommendations. the fire. 4 Thoroughly dean out the firebox of the Fireplace At the Beginning of Every Other Month: Insert. 4 In accordance with all applicable codes. 4 Do Not allow logs to rest against or otherwise 4 A visual inspection of the flue liner or chimney 4 Inspect all door gasket material and replace if come in contact with the glass when the door is for creosote is recommended depending upon wom,frayed,cracked or extremely hard. 4 With the proper sized chimney. closed. your use of the stove. 4 Replace any badly cracked refractory soapstone A. Check door seals using the"dollar bill test." - in the firebox. When using your Fireplace Insert: 4 Do Not slam the door or use the door to force When the fire is out and the insert is cool,shut 4 Clean dust away from the ash lip assembly and 4 Wam children and others unfamiliar with wood in to the Fireplace Insert. the door on a dollar bill. If the bill pulls out grills. woodstoves of the danger of touching hot, without any resistance, then your insert's door 4 Remove the Ash Lip Cover and inspect the radiating surfaces of your Fireplace Insert. For 4 Never over-fire your Fireplace Insert isn't sealed property. To tighten the seal,adjust blower assembly-clean if necessary. your additional safety, obtain hearth and stove the latch spring tension or change the door guards through your local dealer. 4 Never put articles of clothing or candles on a hot gasket if necessary. Fireplace Insert. 4 Follow recommended break-in procedure as outlined in this manual. A. Do Not connect the Fireplace Insert to a flue that is serving another appliance. 4 Bum natural wood only. Higher efficiencies and lower emissions result when burning air-dried, Other safety guidelines seasoned wood, as compared to green or 4 As a general rule, keep all combustible items Emergency Procedures freshly cut wood. such as furniture, drapes, clothing, and other items,at least 36"(0.92 m)from the Fireplace A. Use caution when loading firewood into a hot Insert If you have a stovepipe or chimney fire,follow these Once the chimney fire has expired,leave the primary stove. instructions: air control dosed and let the fire in the Fireplace 4 Install a smoke detector, preferably in an area Insert die out completely. DO NOT bum the 4 Inspect the stovepipe, chimney connector and away from your wood Fireplace Insert. 1. If the fire is too threatening,leave the area and Fireplace Insert again until the Fireplace Insert, chimney,as recommended. call the fire department immediately! If not, connector pipe,liner,and chimney are all thoroughly 4 Install a CO detector as a rule.Wood burning perform the next two steps. inspected for any sign of damage. You must correct appliances can generate little CO, but oil and 2. Close the primary air control. any damage before using your Fireplace Insert Follow these safety precautions: gas burning appliances can produce huge 3. Keep the Fireplace Insert door dosed! again. A. Never modify this Fireplace Insert in any way, amounts if not operating property. especially the primary air control system. 4 WARNING: DO NOT ATTEMPT TO PUT OUT A To remove the Clydesdale for inspection purposes, 4 Keep a fire extinguisher handy. We recommend STOVEPIPE OR CHIMNEY FIRE BY THROWING disconnect the venting from inside the firebox. 4 Never bum kiln dried wood, painted or treated the type rated"A B C." WATER ONTO THE STOVE, STOVEPIPE, OR Carefully remove the surround from the insert, and wood, solvents, trash, plywood, colored or CHIMNEY. THE EXTREMELY HIGH slide the insert away from the fireplace. glossy paper, plastic, artificial logs, cardboard, 4 Dispose of ashes properly. TEMPERATURE ASSOCIATED WITH SUCH FIRES coal, or driftwood. Especially, do not bum CAN CAUSE INSTANTANEOUS STEAM AND coal in this Fireplace Insert. A. Keep children and pets away from the stove; SERIOUS BODILY HARM. they could be burned by touching a hot stove. 4 Never use gasoline type fuel, kerosene, charcoal lighter fluid,or other liquid fuels or solid 4 Clean your chimney system as needed. Page 5 of 33 Page 6 of 33 Heartlxibre CNdWab R,,phee lr ft Mode19491 Me.N Wre CydeW FlrepWe Ire ft Madel 8491 Specifications Installation Maximum Heat Output: 60,000 BTU per hour of Depth: 24.63" 62.56 cm Unpacking fireplace prior to installing the insert(see illustration P P P ( ) on page 18). cordwood (based on independent laboratory test Hearthstone packages your Clydesdale Fireplace results). Front Door Size: 22"wide x 11.5"high Insert with the greatest care so that it ships safely. WITH ALL CHIMNEYS.A POSITIVE CONNECTION (55.88 x 29.21 an) Under certain circumstances,however,damage can MUST BE MADE BETWEEN THE FIREPLACE Size of Heated Area: Up to 2,000 square feet. still occur during transit and handling. When you INSERT'S FLUE COLLAR AND THE CHIMNEY(see Stovepipe Size: 6"(152 mm)diameter receive your Fireplace Insert, unpack it carefully, pacie 17 1. Firebox Capacity: 2.4 cubic feet or 48 pounds of inspecting it,and all parts for damage. Also,ensure Ensure that the Fireplace Insert will have enough wood(The amount and weight of wood contained per Metal Chimney: 6"(152 mm)inside diameter that all parts are included. If any parts are damaged clearance to combustible materials in the vicinity. cubic foot of firebox volume can vary from 15 to 36 or missing,please contact your dealer immediately. These combustibles can include walls,floor,ceiling, lbs. per cubic foot depending on type of wood, Masonry Chimney: 6"(15.2cm)inside diameter fireplace mantle, and chimney decor. You must moisture content,packing density and other factors. (round flue) Packing List carefully consider the clearances to all of these As a constant for comparison and test purposes,we 8"x 8"(20 x 20cm)(square combustibles before actually connecting your are assuming 20 lbs. of seasoned hardwood per flue) 1-Clydesdale 8491 Fireplace Insert Fireplace Insert. cubic foot of firebox volume). 1-Facade and Ash Lip w/blower(in place on insert) Read this chapter to obtain a sound understanding Flue Exit: Top exit only 1-Facade Top Grill(in place on insert) of Maximum Log Length: 22"(55.88 cm) 1-Surround Kit Box(ships on top of insert) how property install your Fireplace Insert. Contact thh Actual Weight 550 pounds In Firebox: Ce following agency for more information: Height: 23.12"(58.72 cm) 1-Box,Refractory Stone Kit National Fire Protection Agency Castings Finish: Painted Matte;and Porcelain 1-Bag,Door Handle Kit Batterymarch Park Width: 31.62"(80.31 cm) Enamel 1-Envelope,Owner's Manual Packet Quincy,MA 02269 1-Pouch,Touch-up Paint(Enamel only) 1-800-344-3555 [803.13] 1-617-770-3000 1671 31A2 Pre-Installation Prep www.nfpa.org �J] 26A$ When installing this unit in a fireplace, you must attach the provided metal label (3300-625) to the LINTEL DEPTH 10-1/2' MAX 2 23-1/8' HIGH 47.13 [1 42.13 Jo 23-1/8MIN. �R .9 N 21' MIN. [1239,03] 24' MIN.Q BALK J4 13' MIN.- 31-5/8'MIN. P FRONT Figure 1—Clydesdale Dimensions Figure 2—Minimum Fireplace Dimensions Page 7 of 33 Page 8 of 33 HeaMsbn Cydeedale FrepY,Inert Mode18491 W. bn CydeN Rrept Inert 1 a 18491 Hearth Requirements &Floor 1. Use either the K-factor or the C-factor formula Installing the Insert bolt through the knob. Tum the bolt onto the latch explained above to convert specifications not handle and tighten with a hex wrench. Handle is Protection expressed as R-values. Step One:Remove the contents of the firebox. This shown installed correctl in hoto 2. Combustible flooring must be protected with a 2. For multiple layers of floor protectors,simply add will include the owner's manual packet, a box of covering of noncombustible material (slate, marble the R-values of each layer to determine the soapstone refractory bricks, the handle knob tiles,other noncombustible material can be used for overall R-value of the layers. assembly,and a pouch containing enamel touch-up this purpose). The floor protection must extend (if applicable). beyond the body of the Fireplace Insert at the If the overall R-value of your setup is greater than the Step Two:Remove the Clydesdale from the pallet minimum as follows and have a minimum"R-Value" R-value of the specified floor protector,then your of 1.0. setup is acceptable. (see Photo 1). Locate the three mounting Gips attached to the Clearances to NFPA 211 Protected leveling bolts(two in the front and one in the back) Surfaces that secure the insert to the shipping pallet. You can reduce the clearances to combustible 1. Using a 1/2" wrench, remove the rear lag From fuel surfaces by using any National Fire Protection screw and mounting clip. door opening Agency (NFPA) approved wall protection system. 2. Check the front clips —if there is sufficient 8.00 _ 8.00 Refer to NFPA 211 for specific and complete details: clearance above the lag screws to clear the tO Hearth must be non-combustible facade,remove them. maferiol with"R-volae"at leost I.. National Fire Protection Agency 3. Otherwise, if the lag screw is close to and Photo 2—Door Handle&Latch Detail _I Battery March Park under the fagade (see photo 1), carefully 38.19 Quincy,MA 02269 loosen the front Gip lag screws about one 1-800-344-3555 tum.Take care to not damage the finish on Step Four: Measure the opening of the fireplace. 1-617-770-3000 the fagade. When measuring the fireplace cavity,you will need to Figure 3—Hearth Requirements www.nfpa.oro 4. Slide the insert backwards about one inch to determine the following: disengage the front Gips. 1. Will the flue collar be installed in the forward Noncombustible Material Thickness R-value Clearance to combustibles 5. Once all the Gips are disengaged,tum the or aft position? The depth of the firebox will Gypsum or plasterboard' /2° 0.45 rear leveling bolt upward (tighten) to ease determine the location of the flue collar. COMBUSTIBLE MANTLE insert installation into the fireplace. NOTE:the collar is installed at the factory in Wallboard,Wonderboard,or 1/2" 0.20 SIDE the aft position to accommodate the most Durockl TRIM The Insert ships with the need to and ash lip cover common type of install that requires use of installed.You should not need to remove these in a Ceramic board(Fiberfrax or /z^ 1.10 B typical installation. an elbow or flex connector for attachment to Micor)' the chimney liner. To change the collar to Nominal solid Gay brick' 1" 0.20 C A the forward position for a shallow fireplace, Ceramic wall orfloortile' /4' 0.01 follow the instructions in step five. Proceed to the next step if the aft position is correct Mineral wool insulation' 1" 3.12 f for your installation. Cement mortar' 1" 0.20 > 2. Note:With the collar is in the aft position-to Horizontal still air2* '/a" 0.92 properly attach the liner or connector to the flue collar using all three screws, you must Floor protectors come with various types of remove the baffle/plenum and drop the flue specifications. To convert a floor protector's collar into the firebox for attachment of the specification to an R-value,do one of the following: flue liner. the baffle/plenum and flue collar Figure 4—clearances to combustibles step needd to be removed,you can skip to 1. If the R-value is given,use that value-no conversion is needed. A-Side wall =12" 2. If a K-factor is given with a required thickness(T) B-Mantle and top trim =27 Step Five: Change the position of the flue collar if in inches,use this formula:R-value=1/K x T B-Mantle/with mantle shield kit =11"" necessary. To remove the flue collar, reach in 3. If a C-factor is given,use the formula:R-value= C-Trim =9" _ - through the flue collar and locate the four bolts 1/C Photo 1—Pallet Mounting Clip Detail(Right Front threaded down through the insert top on the comers Meastaed fromtopof sheet metal shroud Shown-Fagade Installed) of the flue collar. Remove the nuts with a 7/16" To determine the R-value of the proposed alternate wrench. Lower, and tum the collar 180 degrees to floor protector. Step Three: Install the wooden knob onto the latch the forward position. Fit the four holes on the collar handle. The knob,and bolt are located in a plastic over the four bolts. Fasten the nuts back onto the Check manufacturer's specifications bag removed from the firebox in step one. Push the bolts and tighten them with the 7/16"wrench. Now 2 According to ASHRAE Handbook of Fundamentals 1977 Page 9 of 33 Page 10 of 33 �ap■b,q Cytle F,,pW,e 1—t1 o 1801 HeaMsbrc Cydee FWre ,1re 11 180.91 place the insert into the fireplace opening and Step Six:Remove the baffle/plenum. into the fireplace opening. Drop the flue liner connect to the flue liner(meeting LIL 1777). (meeting UL 1777) into the firebox through the flue collar opening. Attach the flue liner, or ^"" F connector to the collar, push the collar and flue liner up to the top of the firebox,ensure the collar � I � I■I�■llal■��Iel� slips onto the four bolts,and secure it by fuming .. the nuts back onto the bolts and tighten with a 7/16"wrench. Place the baffle/secondary air assembly back into the firebox and re-install. x"- A. CAUTION: THE BAFFLE MATERIAL IS A HIGH TEMPERATURE CERAMIC. IT WILL LAST FOR _ MANY YEARS UNDER NORMAL USE;HOWEVER, IT IS EASILY DAMAGED BY IMPACT OR FORCE. APPLY PRESSURE TO THE STAINLESS STEEL AIR TUBES AND CAST IRON ONLYI x Photo 7—Stone Clip Detail a. Place the baffle inside the stove with the ceramic Photo 3—Collar Mounting Detail(Inside Firebox) t board facing up,and the stainless steel shelf tabs ` forward. i NOTE:Before the baffle can be removed,the 3 "+ b. Lift the baffle and slide the rear baffle sleeves stone retaining dips(one in the rear and one on fully into the slots on the rear of the unit. The Photo 6—Collar in Forward(90e Position) each side) must be removed from the firebox. slots on the baffle will drop back onto the Remove the clips by removing the fasteners that threaded rods in the back of the firebox hold them to the firebox. c. Gently lower the front of the baffle until the shelf 6 NOTE: In order to conned the liner to the flue tabs are resting on the sidewall. collar properly with three screws when the flue 1. To remove the baffle / secondary air plenum, p p y loosen the two socket head machine screws that d. To verify that the baffle is the correct position, collar is in the aft (default) position, you must hold it in place with a 5/32" hex gently tug down on the front of the baffle.If it remove the baffle/plenum and drop the collar into ex wrench (see does not move—placement is correct. Tighten the firebox. Removing the baffle will also allow photo below). Once these screws are loose,lift the machine screws loosened in step one. • you to connect the flue liner to the flue collar in the baffle assembly off the screws and maneuver the forward position if space above the insert it carefully out of the firebox. installed in the fireplace is limited. Ceramic Baffle Photo 4—Air Shroud Installed(default) -Oraft Sampling s1 k.a. Photo 8—Plenum Fastener Detail The removable plenum/baHle assembly inside the ry Shelf Tab Clydesdale firebox. (Shown looking straight into the firebox.) Photo 9—Baffle/Plenum Shelf Tab Detail 4 NOTE: If access to the top of the insert is q. restricted when installed,you will want to loosely attach the mounting bracket for the surround now. For installation details see the instructions provided with the surround. 2. With the baffle/plenum out of the firebox,remove Photo 5-Collar in Default 30e Aft Position(air the flue collar as described in step five. Place the shroud removed for clarity) flue collar in the firebox and insert the Clydesdale Page 11 of 33 Page 12 of 33 IleaNsbre Cydee %R.p�e I—M 18491 Wb bre CyeeWab Rreebee Inert M 1a491 Step Seven: With the unit in the desired position Step Eight:Install the soapstone refractory pieces in Installing the surround 3. Remove, and set aside the two hinge pins and any within the fireplace, level the unit using a box end the firebox(see photos 13 through 15). spacerwashers. wrench on the square portion of the left and right Step Nine: Remove the surround components from leveling bolts (if fagade is installed). Use a 9/16" The Clydesdale refractory stone set includes the the large cardboard box that accompanied the socket wrench on the Stover nut to adjust the rear following stones: Clydesdale Insert. Included are the surround panels, leveling bolt(see photos 10 through 12). assembly hardware,and surround mounting bracket. 9 ea:4-1/2"x 9"(A) Refer to the instructions included with the surround 1 ea:4-1/2"X 4-1/2"(B) for complete assembly and installation. 2 ea:4-1/2"X 12"Angled Cut(C) 2 ea:4-1/2"x 11-1/4"Angled Cut(D) Read this Owner's Manual for all other installation and operational requirements. Removing&Reversing the Door Photo 18-Reversible Door Catch To reverse the door to open from the right,first cover the ash lip cover with cardboard or a towel(to avoid a scratching it),then remove the door. A 1. Open and support the door,then remove the machine . ,; .. screw securing the upper inner hinge.Lift the door off ., 5 the lower,inner hinge section. A t Photo 10—Leveling Bolt Detail(night Front shown with Fagade removed&Stover lock nut installed) Photo 13—Firebox Floor Stones ,: Photo 19—Reversible Door Stop 4. Use a hex wrench to remove the door catch and the screws(and the door stop if present)on the right side. 5. Reattach the door catch on the opposite side of the front, using the same screws. Reattach the screws Inner Hinge (and door stop if present)on the left where the catch was. 6. Remove the two Phillips head screws where the hinges will go on the left side—install them on the right a A A A side. 7. Rotate both inner hinge sections 180 degrees and Photo 16—Upper Hinge Mounting Detail mount the laver hinge's inner section on the left side ( of the insert. 8. Rotate the door 180 degrees—you do not have to AA remove or adjust the handle. Photo 11—Rear Leveling Bolt Detail(with Stover • 9. Insert the pin in the lower hinge's outer section. lock nut Installed-accessed in Firebox) Photo 14—Install&Secure Firebox Rear Stones 10. Insert the hinge pin in the upper hinge's inner section - and place it on the upper outer hinge section still attached to the door,reinstall any spacers. 11. Position the door so it is open about 80 degrees and t I place it on the lower inner hinge section. rt§ 12. Attach the upper inner hinge section to the insert. 13. Tap the pins down to seat them if necessary. 14. Close the door and check its alignment—ensure it is square in the opening,and that it does not drag on the ash lip cover.Adjust the hinges/spacers if needed. D j 15. Check the gasket seal using the dollar bill test.Close C the door on a dollar bill—if the bill pulls out without any resistance at any point;this is where it will leak,adjust the door accordingly. Photo 17—Lower Hinge Mounting Detail Photo 16—Left and Right Side Stones 2. Remove the lower hinge section from the insert. Photo 12—Rear Leveling Bolt(Rearview) Page 13 of 33 Page 14 of 33 FkadMbnp Gydeedak R.p..1—ft Made18491 HeaMabrie Cydeadale Flreplape lrm Madel W1 Removing the Ash Lip Cover& Rear�ia l Blower Power Cord Routing 4. Use a Phillips head screwdriver to remove the Iscrews securing the wire loops on the left and FaVade lk,, The Clydesdale 8491 ships from the factory with the transfer everything to the right side ensuring you blower system's power cord routed on the left side of place the loops in the equivalent locations In some instances, it may become necessary to 1' the insert as you face it. If our installation requires remove the Facade or Ash Lip Cover.To remove the Y Y (arrows).A wire loop must be placed on the Facade,you must first remove the Ash Lip Cover.To the cord on the right side, you must remove the screw closest to the comer to ensure the cord y�l'` ° facade and disassemble the ash lip assembly to does not rub on the blower housing.Do not service the blower,you must also remove the Ash Lip access the wire dips to change the position of the disconnect any wiring—there is more than Cover. power cord. sufficient length to route the cord to the right over 1. To remove the Ash Up Cover, loosen the two hex photo 23—To Grill Adjustment Point Detail the top of the blower speed control. socket head set screws securing the ash lip cover as P 1. Loosen Set Screw and remove Ash Lip Cover. shown in photo 20.In order to lift the ash lip cover,you 3. The Top Grill on brown enamel finish Clydesdales Remove the Facade as described on page 15. must loosen the set screws enough to dear the uses three adjustment points to keep the grill from mounting clips(see photo 21). resting on the facade's enamel surface.The draft port l�;Y plug(see photo 32),and two setscrews(see photo Ash Lip above)are adjusted at the factory,but may need '! Cover further adjustment after installation ormaintenance. •- _ -_ ' 4. Lift the Facade up slightly and tilt it towards you so the mounting clips clear the lip on the stove body(see Photo 28—Wire Loop Mounting Detail photo 24).Carefully move the Facade away from the Insert and set aside. 5. Re-attach the ash lip assembly to the front of the insert.Ensure the cord is not touching the blower housing and is routed through the space above Photo 25—Set Screw Detail the mounting flange.Ensure the cord is not pinched in any way.Re-attach the screw and Set Screw(2) 2. Remove screw and step bushing searing the air step bushing securing the air control to the l< ' control to the bracket. bracket.Ensure the air control moves freely.Re- install the facade and then the ash lip cover. Photo 20—Ash Lip Cover DetailAsh Lip Cover !1 � 40 � Mounting Clip(2) "Woo Leave exposed r 4 ' f\/ 3, Photo 24—Facade Clip Detail(rear view) Photo 26—Air Control Mounting Detail Photo 21—Ash Lip Cover Mounting Clip Detail 5. When ready,reinstall the Facade,Top Grill,and Ash 3. Use a 1/2"socket,or wrench and remove the 4 2. To remove the Facade,first remove the top grill(see Lip Cover. bolts and washers securing the Ash Lip photo 22).On brown enamel Clydesdales,carefully lift Note:The facade is correctly mounted when the clips Assembly to the body of the insert. There is no the grill straight up to avoid scratching or chipping the are positioned as shown in photo 24.Do not remount need to disconnect any wires. facade's finish, the facade and place the mounting dip behind the a= Photo 29—Correctly Routed Cord Detail second inner cast lip shown above. f av Photo 22—Top Grill Photo 27—Ash Lip Assembly Fastener Detail Page 15 of 33 Page 16 of 33 Ikarthabne CyAea Frepk..1—ft Mo 18491 Ibarth.bne Cydmdk Flmpe 1n¢•d Modal 8491 Ensure the size of the chimney's flue is appropriate Venting Components & Configuration This fireplace must be restored to it's original for this Fireplace Insert and that it is not too large. condition for safe use without the insert. Use a masonry chimney with a maximum 8"x 8"(203 0 mm x 203 mm)tile size for best results. An oversized NOTE:When installing this unit as an insert In Canada: n9 , Installing a Venting System flue will contribute to the accumulation of creosote. this label must be installed onrn the fireplace. A. DO NOT CONNECT THIS UNIT TO ANY AIR 4. The fireplace insert must be installed with a 33001625 Use the following checklist to ensure that your DISTRIBUTION DUCT OR SYSTEM continuous chimney liner with a minimum masonry chimney meets these minimum diameter of 6"extending from the fireplace insert Remember, you must adhere to all previously requirements: Secure all joints.including attaching the flue liner to the top of the chimney.The chimney liner must described floor protection requirements when to the Fireplace Insert's flue collar. with three conform to the Gass 3 reguirements of chimney installing into a zero clearance fireplace. Chimney wall construction: sheet metal screws. Install#10 x 1/2"(3 mm x 13 liner standards can/ulos635 or can/ulc-s640. i WARNING: DO NOT CONNECT THE FIREPLACE 4• A brick, modular block, rubble or stone wall at mm)sheet metal screws into the holes pre-drilled in INSERT TO A CHIMNEY FLUE SERVING ANOTHER least 4"(102 mm)thick. the flue collar. Eliminating the screws can cause A. Do not use aluminum or galvanized steel pipe APPLIANCE. joints to separate from the vibrations that result from as a connector or chimney liner. These Flue liner: a creosote chimney fire. materials are not suitable for solid fuel Ensure the size of the chimney's flue is appropriate 4. Minimum ceramic flue liner thickness of 5/8"(16 burning applications. for the Clydesdale. The Clydesdale requires a 6" mm). Installed with refractory mortar and with at Remember, the NFPA has recommended minimum (152 mm)inside diameter flue for new installations. least 1"(25 mm)air space. clearances for chimney connectors to combustibles A 6" diameter flue provides adequate draft and 4 An equivalent fisted chimney flue liner system such as walls and ceilings. Once the Fireplace Insert Connect%n g to a Prefabricated performance. You can use an 8"(203 mm)diameter meeting type HT requirements or other aoproved is installed at safe distances from these combustible Metal Chimney existing flue with a reducer. An oversized flue material. surfaces,it is important to maintain these connector contributes to creosote accumulationIhi . n this case, You can install the Clydesdale in masonry or zero ( Interior chimney requirements: clearances for the remainder of the installation. clearance fireplaces. Before installing the stove in a bigger is NOT better.) {, At least 2" (51 mm) clearance to combustible factory-built fireplace, the fireplace must have the There are two ways to install a prefabricated metal structure Connecting Your Wood Fireplace following characteristics: chimney: 4. Fire stops installed at the spaces where the Insert chimney passes through floors and/or ceiling. 1) Listed per UL 127 or ULC 5610. 4. An interior installation where the chimney passes 4. Insulation must be 2"(51 mm)from the chimney. You can connect your Clydesdale to a prefabricated 2) Include a full height listed chimney liner meeting inside the residence through the ceiling and roof. metal chimney or a masonry chimney.See Figure 5 type HT requirements(2100°Fahrenheit)per UL Exteriorchimney requirements: for an example to aid in connections. 1777 (United States) or ULC S635 (Canada) i An exteriorinslallation where the chimney passes 4. At least 1" (25 mm) clearance to combustible standards. through the wall behind the Fireplace Insert then structure. A- With all chimneys.a positive connection must 3) The means to prevent room air passage to the up the outside of the residence. 4. Chimney height requirements:(See page 20) be made between the fireplace insert's flue chimney cavity of the fireplace. Whenever possible,choose an interior chimney. An 4• At least 3 feet (0.9 m) higher than the highest collar and the chimney. 4) Does not disturb the airflow in or within the interior chimney heats quickly and retains its heat; part of the roof opening through which it passes. In an existing Masonry Chimney, use one of the fireplace when installed (louvers, or cooling air thus promotes a better draft and discourages the t~ At least 2 feet(0.6 m)higher than any part of the approved following methods: inlet or outlet ports must not be blocked). formation of creosote. An exterior chimney does not roof within 10 feet (3 m) measured horizontally 5) Not be altered in any way, except for the benefit from the surrounding warmth of the building, from the top of the chimney. This Fireplace In the U.S: following: so it typically operates at lower flue temperatures Insert requires a minimum chimney height of 13 1. Conned the insert to a listed 6"stainless steel a) External trim pieces which do not affect the than an interior chimney. An exterior chimney's draft feet (4 m). The maximum recommended flexible connector that connects to a listed 6" operation of the fireplace can be removed, is not as strong and may experience increased chimney height is 30 feet(9m). stainless steel liner extending the full length of providing they are stored on or within the creosote accumulation. 4 IMPORTANT:You must seal the damper area the chimney. fireplace for re assembly if the insert is A- REMOVE THE DAMPER OR LOCK IT OPEN. around the chimney liner to prevent room air removed. from entering the chimney cavity of the • A 22 ga. or greater Blue Steel 6" b) The chimney damper can be removed to fireplace. connector is also acceptable to install the chimney liner. Connection to a Masonry Chimney attach to the flue liner. 6) Must not have blocked circulating chambers (if Hire a professional to examine the masonry chimney 4' WARNING: DO NOT REMOVE BRICKS OR 2. Connect the insert to a listed 6"stainless steel available). for cracks, loose mortar, and other signs of MORTAR FROM THE EXISTING FIREPLACEI flexible connector that extends beyond the 7) The means for removing the insert to clean the deterioration and blockage before connection. If the (Exception)Removal of masonry or steel(including fireplace's damper into an approved flue Tile liner. chimney flue. chimney needs repairs, complete them before the damper plate)from the smoke shelf and adjacent 8) Have a permanent metal warning label(provided installing and using your Fireplace Insert. Do not damper frame if necessary to accommodate a 3. In all cases,a sealed block off plate,or a plug of with the Clydesdale—see following illustration) install your Fireplace Insert until the chimney is safe chimney liner,provided their removal will not weaken other noncombustible material such as unfaced attached to the fireplace by riveting it to the for use. the structure of the fireplace and chimney. and will fiberglass insulation, must be installed at the outside wall, stating that the fireplace must be not reduce protection for clearance to combustible damper area of the existing fireplace to seal the restored to its original condition for safe use Ensure the chimneys cleanout is complete and 9 working To avoid a loss of draft, the materials to less then required by the National chimney from the room air, without the insert. 9 Building Cade. cleanout must dose off completely. Page 17 of 33 Page 18 of 33 ti IleaNxbre CydeW Frep..1—dM 16491 Meadlsbre Cy ireP roerl�1 8491 Chimney Cap 2,-0" Listed Stainless Steel MINIMUM Flue Liner with Storm Collar required air space Base Flashing Approved Clay Tile or 3'-0" other Liner MINIMUM Listed Stainless Steel Chimney Connector 10'-0" must connect to,or extend into approved flue liner Min.8"Masonry Figure 6—The 2/1013 Chimney Exit Clearance Rule thickness in front of Smoke Chamber sonry Chimney other Stone Min.tit 2'-0" vamper Plate emoved or secured in MINIMUM pen position.Seal ith Sealing Plate or emovable 3'—0" Floor protection In accordance on-combustible with insert listing MINIMUM aterial. Typical Installation Figure 5—Connecting to a masonry chimney Figure 7—Minimum Chimney Height Is 3'Even At the Ridge Page 19 of 33 Page 20 of 33 Fkadhabne CNde�dab Frepbce licert Mode18C91 IbaNrbro GNdeadab Flrtpbce lr A M 184.91 The following is a list of wood species and their Operation relative BTU (British Thermal Unit) content. The ~ higher the BTU content the longer the bum. Medium Low Firewood with higher a BTU content is generally Boxelder 2,797 17.9 A. WARNING:HOT WHILE IN OPERATION. KEEP primary air control. The control does not completely considered ideal for a wood stove. Alder,Red 2,710 17.2 CHILDREN,CLOTHING AND FURNITURE AWAY. stop the flow Of air. CONTACT MAY CAUSE SKIN BURNS. Pine,Jack 2,669 17.1 Please read this entire chapter before lighting your Operating the Blower Wood Heat Value:Sorted By Btu Pine,Norway(Red Pine) 2,669 17.1 first fire. It explains the controls and features of our Content Pine,Pitch 2,669 17.1 xP Y The blower is factory installed within the front ash lip. Catalpa 2,360 16.4 wood Fireplace Insert,how to choose firewood,bum The blower will run only when the insert is hot. The rates,and how to break-in your Fireplace Insert and blower control (notched wheel) is located in the Common Name Lb/cord MBTUf cord Hemlock 2,482 15.9 use it on a daily basis. bottom center of the ash lip(see Figure 8).Routing Spruce,Black 2,482 15.9 the power cord to the left or right of the insert is High Pine,Ponderosa 2,380 15.2 Osage Orange(Hedge) 4,728 32.9 Controls&Features possible - follow the instructions provided in the Hickory,Shagbark 4,327 27.7 O installation section. Low WARNING:ONLY OPERATE WITH DOOR FULLY Hop Hornbeam(Ironwood) 4,267 27.3 Aspen,American 2,290 14.7 OPEN OR CLOSED.IF DOORS ARE LEFT PARTLY Beech,Blue(Ironwood) 3,890 26.8 Butternut(Walnut,White) 2,100 14.5 OPEN,GAS AND FLAME MAY BE DRAWN OUT OF _ Birch,Black 3,890 26.8 THE OPENING,CREATING RISKS FROM BOTH ^� Spruce 2,100 14.5 FIRE AND SMOKE Locust,Black 3,890 26.8 Willow 2,100 14.5 4 IF OPERATING WITH DOORS FULLY OPEN,YOU r - Hickory,Honey 3,832 26.7 Fir,Balsam 2,236 14.3 Locust,Honey 3,832 26.7 MUST USE THE ACCESSORY SCREEN AVAILIBLE y 4 Pine,White(Eastem, 2,236 14.3 THROUGH YOUR HEARTHSTONE DEALER Apple 4,100 26.5 Western) Mulberry 3,712 25.8 1. DO NOT FORCE THE DOOR OPEN PAST THE Fir,Conwlor(White) 2,104 14.1 DOOR STOP OR YOU COULD DAMAGE THE - Oak,White 4,012 25.7 Basswood(Linden) 2,108 13.8 ENAMEL FINISH AND DOOR FRAME(ENAMELED - _: ' Buckeye,Ohio 1,984 13.8 STOVES ONLY). Primary Air Control Medium High Cottonwood 2,108 13.5 If operating with the door open, some fuels may Beech,European 3,757 24 Cedar,White 1,913 12.2 create carbon monoxide,which can be hazardous or Maple,Sugar 3,757 24 fatal to your health.Do not bum anything but clean, Oak,Red 3,757 24 Moisture content also plays a key role in the dryfirewood f Ash,White 3,689 23.6 Blower Speed Control performance of your stove. Wood freshly cut from a FRONT DOOR&LATCH: The front door allows you Birch,Yellow 3,689 23.6 living tree (green wood) contains a great deal of to load wood into your Fireplace Insert;a fixed handle moisture. As you might expect, green wood has allows you to operate the front door and allows you to Medium difficulty burning and should be seasoned before latch the front door dosed. The front door is Juniper,Rocky Mtn 3,150 21.8 using it in your wood stove. To properly season reversible(hinges moved to the left)to open from the Figure 8-Primary Air,&Blower Speed Controls Elm,Red 3,112 21.6 green wood: split, stack and allow to air dry for a right side.To open the door,lift the handle to the 10 period of one year. o'clock(or 2 o'clock for RH opening door)position, Choosing Firewood Coffeetree,Kentucky 3.112 21.6 and pull out on the door. To latch the door,push the Hackbeny 3,247 20.8 Stack the firewood on skids or blocking to keep it off door closed tightly then lower the handle to the 8 Your Clydesdale Wood Burning Insert is designed to Tamarack 3,247 20.8 the ground,cover only the top of the stack. Plastic or o'clock(4 o'clock for RH opening door)position. Pull only bum natural firewood-also known as cordwood. Birch,Gray 3,179 20.3 tarps that cover the sides of the stack of wood trap lightly on the door handle to ensure it is properlyBirch,White(Paper) 3,179 20.3 moisture and prevent the wood from drying. As for latched.Do not force the door past the door stop 4' CAUTION: DO NOT USE CHEMICALS OR stacking, an old Vermonter said, "The spaces P P FLAMMABLE FLUIDS SUCH AS GASOLINE, Walnut,Black 3,192 202 between the logs should be large enough for a if present you could damage the door frame and NAPHTHA, KEROSENE, CHARCOAL LIGHTER Cherry 3,120 20 g g finish. FLUID OR ENGINE OIL TO START A FIRE. DO NOT mouse to get through, but not for the cat that's Ash,Green 2,880 19.9 Chasing it." USE CHARCOAL, PELLETS, COAL, ARTIFICIAL PRIMARY AIR CONTROL: The control handle is LOGS OR ANY OTHER MATERIALS AS FUEL; Cherry,Black 2,880 19.9 i, Do not store Firewood within the Fireplace located on the front top center of the ash lip under the THEY ARE NOT SAFE. DO NOT BURN GARBAGE. Elm,American 3,052 19.5 Insert's specified clearances to combustible ash lip cover(see Figure 8). The primary air control Elm,White 3,052 19.5 materials. allows you to regulate the amount of air entering the The quality of your firewood affects heat output, Sycamore 2,808 19.5 firebox. Generally, the more air allowed into the duration of bum and performance of your Fireplace firebox, the faster and hotter the rate of bum; Insert. Softwoods generally bum hotter and faster, Ash,Black 2,992 19.1 conversely,less air creates a slower bum. To fully while hardwoods bum longer and produce more long Maple,Red 2,924 18.7 open the primary air intake,pull the handle as far out lasting coals. Density and moisture content are two Fir,Douglas 2,900 18.1 as it will go away from the firebox;push the handle in critical factors to consider when purchasing wood for as far as it will go towards the firebox to dose the your Fireplace Insert. Page 21 of 33 Page 22 of 33 y o 4 HeadMbna CNdeW Rmpdce mad M 190.91 Headtmbre Ctydeatlab Rme�e 1rn M 1U91 Hearthstone's Thermo-Ceramic surrounding the Fireplace Insert. Some of these hot to the touch. Al most,add only a few small When your room's temperature is comfortable, impurities are residues of cleaning solvents, paint chunks of wood to the fire to reach safe break-in maintain your fire by loading smaller quantities of Baffle System solvents, cigarettes, candle soot, pet hair, dust, temperatures. wood. Burning smaller amounts of wood at a high To enhance the combustion efficiency and reduce the adhesives, a new carpet, and new textiles. These 6. Once the Fireplace Insert is warm but not hot to bum rate creates the least amount of creosote in your particulate emissions of the fire in your stove, odors will dissipate over time. You can alleviate the touch, close the primary air control by chimney,emits the lowest amount of pollutants, but Hearthstone has developed an advanced THERMO- these odors by opening a few windows or otherwise pushing it in fully toward the firebox to allow the provides shorter bum times. CERAMIC baffle system. This system uses a creating additional ventilation around your Fireplace fire to die out completely. lightweight, durable ceramic material above the Insert. If any odor persists,contact your dealer or an 7. Let the Fireplace Insert return to room Medium to Medium Low Burn Rate:In general,you secondary air tubes to maintain high temperatures in authorized service technician. temperature. would usually create a medium to medium low bum the secondary combustion area to promote low rate, especially if your stove is left unattended emissions and high efficiency combustion. This If you adhere to the break-in procedure,as well as all Your first fire and first fire each season thereafter periodically.Set the primary air control to a mid-range material will not corrode, rust, dissolve, or lose its other operating procedures in this manual,the cast should be built and maintained as outlined above. setting, appropriate to maintain a comfortable strength, however it is vulnerable to puncture or iron and soapstone firebox lining of your Fireplace Your patience will be rewarded by a properly temperature in the heated area. This setting breakage due to rough handling. Insert will give you many years of trouble-free use. seasoned Fireplace Insert. produces the most efficient overall bum. 4. Please Exercise Care When Loading Wood or Avoid the following conditions that can cause the A. Note:Because of the cool flue gas temperatures Low Burn Rate: Close the primary air control for a Cleaning Your Insert,To Not Damage the Thermo- soapstone or cast iron pieces to break: present during the break-in procedure,creosote low bum rate.This setting provides the longest bum Ceramic Baffle may build up rapidly. Your door glass may also time.However,set a low bum rate only periodically. 4. Do not throw wood into the Fireplace Insert. get dirty. A good hot fire will clean it. We Over extended periods,a low bum rate promotes the Located directly above the air tubes in the top of the A. Do not use the door as a lever to force wood into recommend a visual inspection (and cleaning if accumulation of creosote.If you consistently maintain firebox,this white or gray sheet of material will break the Fireplace Insert. necessary)of your stovepipe and chimney once low bum rates, inspect your venting system if wood or cleaning brushes impact it.Use care when A. Do not load wood that is encrusted with ice into a the break-in procedure is completed. frequently. loading and cleaning your stove to avoid breaking burning, hot stove as the thermal shock can this material. If the baffle fractures or a hole is cause damage. Overnight Burn Rate: An overnight bum, as you punctured, the stove will function improperly. You 4. Do not use a manufactured log grate. Bum the Operating Your Insert Efficiently might expect, allows you to keep an area heated must replace the board through a qualified fire directly on the soapstone that lines the Hearthstone designed your Clydesdale insert to bum while you sleep. To create an overnight bum, first Hearthstone dealer. bottom of the firebox. firewood cleanly and efficiently. The following ensure the stove and chimney is hot from an operational tips explain how to obtain the most heat established fire.Next,pull the primary air control fully Building a Fire The bottom layer of soapstone in the firebox is possible with minimal creosote build-up and emitted open, and then completely load the firebox with Once you understand the controls of your Clydesdale intended to prevent thermal stress to the cast iron, pollutants. wood.Remember,larger pieces of wood bum longer. and should remain in place at all times. Allow the fire to bum intensely for 20 to 30 minutes. Fireplace Insert, and have chosen the appropriate firewood,you are ready to start a fire. Burn Rate Finally,push the primary air control close to its lowest pa not over-fire the Fireplace Insert (Refer to page 25). There are four basic bum rates: high bum, medium setting;the fire will settle into a lower bum rate with a Breaking in Your Wood Fireplace bum,low bum,and overnight bum.Each has its own small flame and more secondary gas ignition.The fire Insert Building a Break in Fire purpose. will now bum slowly and steadily.The longevity and 9 High Burn Rate: We recommend a high bum rate intensity of the fire depends on the type, size and It is imperative that you"break in"the Fireplace Insert 1. Open the front door and place five or six double g g quality of the wood,the strength of the chimney draft, slowly. Cast iron must be"seasoned"; over-firing a sheets of tightly twisted newspaper in the center once or twice a day to fully heat the stove and and other variables that vary from installation to new Fireplace Insert may cause castings to crack or of the firebox. Arrange kindling in a crisscross chimney;this also helps keep the amount of creosote installation. High draft installations or situations may may damage other Fireplace Insert parts. Slowly pattern over the newspaper. Kindling should be in your stove and chimney to a minimum. require using a low bum rate setting. driving the moisture out of the soapstone bricks lining approximately ten pieces, 1/2" (13 mm) in After the fire is established and both the stove and the firebox will minimize the"shock"to the stone at its diameter and 10" to 18" (254 mm to 457 mm) chimney are hot, create a high bum for maximum In the morning,you should find a bed of hot coals first exposure to high firebox temperatures. long. heat outputPull the primary air control out so that it's buried within the ashes.The insert should be warm to . 2. Fully open the primary air control by pulling the the touch but not hot. To restart the fire without When you light your first fires, the Insert will emit control handle fully out,away from the firebox. fully open or almost fully open.Fully load the firebox relighting,simply stir and rake the ashes with a poker some smoke and fumes. This is normal"off-gassing" 3. Light the paper under the kindling. Leave the with wood on a bed of hot coals or on an actively until the hot coals have come to the surface.Place a of the paints and oils used when manufacturing the front door slightly ajar momentarily until the flaming fire. handful of kindling and a few small logs on the coals, Fireplace Insert. If you find it necessary,open a few kindling has started to bum and draft begins to y p primary windows to vent our room. The smoke and fumes pull. stove you have attained a high bum rate.monitor the dose the door,and full open the rima air control. y stove temperatures freauentiv to ensure that the The fire should re-ignite within 5 to 10 minutes.Once will usually subside after 10 to 20 minutes of 4. Close the door and allow the fire to bum. Keep stove is not over-fired. The surface temperature on the fire is burning well,add a few larger logs,close operation. The odor and smoke will end once the the front door dosed while the Fireplace Insert is Fireplace Insert is"cured". in use. top front of the insert(firebox body under grill)should the door,leave the primary air control fully open,and 5. Keep a watchful eye on your fireplace insert to not routinely exceed 600°Fahrenheit(316"Celsius). allow the fresh logs to ignite. Once you understand how your insert bums and The first fires may also produce other odors from maintain a steady, low-heat fire. Your first fire Running a high bum rate at least once a day bums "impurities" that exist in the area immediately should make the Fireplace Insert warm,but not heats in your particular setting,you can easily create off accumulated creosote from within the insert and a high bum rate without risk to the stove or chimney. Page 23 of 33 Page 24 of 33 Headhsbne Cydeadak R,.p6ce 1—d 10 d 19491 HeaMmbne Cydeedak Fireplace In rt MWel 8,191 venting system. Now, in the morning after an to dear of smoke before the door opens fully. extended low bum rate,is a good time to create your Also, reloading on a bed of hot, red coals Maintenance daily high bum rate;run it for about 20 minutes or so. reduces smoking time and will bring fresh fuel Not only does this hot fire promote a dean stove and up to a high temperature rapidly. chimney,it also helps keep the glass cleaner for easy Creosote Formation and Need for Gaskets viewing of the fire within. Disposal of Ashes Removal Depending on use, replace gasket materials every Once the fire is burning briskly,regulate the primary Place ashes in a metal container with a tight fitting lid. two to three seasons. If the door seal is leaking,a air control to a medium setting for a medium, to Place the dosed container of ashes on a non- Wood,when burned slowly,produces tar and other new gasket will assure a tight seal and improved medium low bum rate. combustible floor, or on the ground outside, well organic vapors, which combine with expelled Performance. Contact your dealer for a gasket kit Operation away from all combustible materials or fumes, moisture to form creosote. These creosote vapors that includes Contact and gaskets for your Intermittent O pending final disposal. If ashes are disposed of by condense in the relatively cool chimney flue of a p burial in soil or otherwise locally dispersed, retain slow-burning fire. As a result, creosote residue Fireplace Insert. If your Fireplace Insert is not used continuously or them in the dosed container until all cinders have accumulates on the flue lining. When ignited,this To replace the door gasket, first remove the old has not been used in quite some time, follow the thoroughly cooled. creosote makes an extremely hot fire, which may gasket with a utility or putty knife. Clean all gasket break-in procedure at least once to minimize the damage the chimney or even destroy the house. channels with a wire brush. Apply gasket cement to stress of a hot fire on a cold Fireplace Insert before Over-Fire Caution Inspect the flue liner and chimney at least once every the channels and push the new gasket into place proceeding with normal operation. We recommend month during the heating season to determine if there without stretching the gasket material. Immediately one break-in fire at the start of each heating season. Over-firing means the Fireplace Insert is operating at is a creosote buildup. dose the door to fully press the gasket into place and temperatures above the recommended temperatures assure a positive seal. outlined above in the BURN RATE section. Carefully To prevent the buildup of creosote: Building a Fire for Everyday Use avoid over-firing since it will cause damage to the 1. Bum the Fireplace Insert with the primary air 1. Open the front door and place five or six double Fireplace Insert. Symptoms of over-firing include control fully open for 20-40 minutes daily to Glass sheets of tightly twisted newspaper in the center short bum times, a roaring sound in the Fireplace bum out creosote deposits from within the Do not operate the Fireplace Insert with a broken of the firebox. Arrange kindling in a crisscross Insert or chimney,and discoloration of the finish. Fireplace Insert and the venting system. door glass. Do not abuse the front door by striking or pattern over the newspaper. Use about ten Ovy excessive draft, 2. After reloading with wood,bum the Fireplace slamming. er-firing can be caused b pieces of kindling approximately 1/2"(13 mm)in 9v nate fuel, and operator d b ercor. Correct an Insert with the primary air control fully open diameter and 10"to 18"(254 to 457 mm)long. inappropriate P for 20 to 30 minutes. This manner of When necessary, dean the glass with low alkaline You can place two or three small logs on top of operation ensures early engagement of the g over-fire situation as follows: content commercial stove lass cleaners, which are the kindling if desired. EXCESSIVE DRAFT:Contact your dealer to have a secondary combustion system which, when available from your local dealer. Never attempt to 2. Fully open the primary air control by pulling the draft reading taken. engaged, minimizes creosote buildup in the dean the glass while the fire is burning,or if the glass control handle full out,awayfrom the firebox. is hot. Most deposits are easily cleaned by following y INAPPROPRIATE FUEL:Do not bum coal;kiln dried chimney. the instructions provided with the cleaner. To dean 3. Light the paper under the kindling. Leave the front door slightly ajar until the kindling starts to lumber,pellets,wax logs,plastics,trash or anything If a creosote residue thicker than 1/4" (6 mm) heavier deposits,remove the door from the Fireplace bum and draft begins to pull. other thanan tural cordwood. accumulates, remove it to reduce the risk of a Insert(take care to save hinge pins and spacers for 4. Close the door and allow the fire to bum. OPERATOR ERROR: Ensure all the gaskets are in chimney fire. reuse). Lay the door face down on a workbench or 5. If you did not add small logs in step 1,do so once good condition. Replace wom out or compressed If our lass always remains dirty, our operating table with the handle hanging over the edge. Apply the kindling is burning well.Open the front door gaskets. Do not bum the Fireplace Insert with the y g y y y P s the cleaner to the glass and allow it to sit for a few P temperatures are probably too low, or your wood is and add small logs. Ensure you keep the logs front door in a partially open position.The door must not dry enough;therefore,there is a higher risk of minutes. Placing the door flat,it will allow the cleanerto penetrate rather than running off the surface of the away from the glass in front in order for the air- be fully dosed or opened completely (e.g. when creosote buildup. glass. Wipe the cleaner off with a soft doth. wash system to work properly. Otherwise,keep using viewing screen). the door dosed while the insert is in use. Inspect the venting system for creosote at the Insert A. Important scratching or etching the glass 6. Once the fire is burning well, add larger wood If you suspect that your Fireplace Insert is over-firing, connection and at the chimney's top. Cooler feces to build the fire u Use the rima air contact your dealer immediately. Damage done by surfaces tend to build creosote deposits faster,so it will weaken the integrity of the glass. Do not P P primary use a razor blade, steel wool, or any other over-firing is not covered by your warranty. is important to check the chimney aw control to regulate the desired rate of bum. Pull P yt the top( here it abrasive material to clean the glass. Use low the handle out to open the PRIMARY AIR Results of over-firing can include:warped or burned is coolest)as well as from the bottom at the Insert. alkaline content cleaners only. CONTROL for a high rate of bum;push it in to out internal parts, cracked firebox soapstone, Remove accumulated creosote with a cleaning brush reduce the primary air for a lower rate of bum. discolored or warped external parts, and damaged specifically designed for the type of cleaninghimney in use. The front door glass is a ceramic, shock-resistant enamel. Use a certified chimney sweep to perforin this glass, made specifically for use in woodstoves. Do L Note: When opening the front door to reload y NOTE:ANY SYMPTOMS OF OVER-FIRING WILL not use any replacement class other than the 9 09 P 1 VOID YOUR WARRANTY service. Contact your dealer for the name of a or re-arrange logs,open the door just a crack ceramic class manufactured and suo her for use in first,pause for a moment,then open the door certified chimney sweep in your area (your dealer this woodstove. Replacement glass is available completely. This procedure allows the firebox may be a certified sweep!). through your local dealer. We recommend that you have the entire system Replace the door glass immediately if broken. professionally inspected, cleaned, and repaired if Contact your local dealer for a replacement glass kit. necessary,before each heating season. The glass kit comes with instructions and everything Page 25 of 33 Page 26 of 33 Hearbabre Cydeadab Flrepe-lrabrl M 16491 VkaNabre Cydeadaie R.pb.1m M 16491 needed for the repair. If you replace the glass 4. Apply penetrating oil to the screws.Remove Blower System yourself,wear work gloves and safety glasses. the screws to separate the glass retainer from the door. For maximum efficiency,the blower system will require periodic cleaning to remove dust that will accumulate Door removal and glass and glass gasket 5. Carefully lift the damaged glass from the during normal use.To access the blower system,you must remove the Ash Lip Cover as described in the replacement procedure is as follows: Refer to installation section of this manual. Figure 9. door casting and discard. 6. Replace the screws. 1. Cover the Ash Lip Cover with cardboard or 7. Install the door. Remove the Ash Lip Cover and carefully vacuum components.Take care to avoid bending the fins on the an old towel to avoid scratching it. blower fans.Inspect all wiring and mounting hardware for damage or deterioration. 2. Remove the door b opening it about 45 A. WARNING:DO NOT USE SUBSTITUTE MATERIALS Y P 9 WHEN REPLACING THE GLASS OR ANY DOOR ' degrees, support the door and remove the COMPONENTS. USE ONLY AUTHORIZED bottom hinge pin, then lift the top hinge pin HEARTHSTONE COMPONENTS. until it clears the door hinge section. Move the door out and away from the insert. Glass specifications: 320mm x 583mm x 5mm (12- 3. Place the door face down on a flat, smooth 5/64"x 22-15/16"x 0.197")Neoceram. surface. Gasket tape-3160-080 Glass retainer frame-5491-046 Door frame-2410-947 i Photo 30—Blower System(Asn Lip Cover Removed) gINI Fasten with 10/24 Glass-3030-049 screws 4500-3436 Figure 9—Glass Replacement Components Cast Iron iron. Use a damp sponge to wipe dean. Dry the cast iron thoroughly to prevent rusting. Exterior cast iron parts are either painted with black, Clean enameled castings with a standard glass high-temperature stove paint or porcelainized with enamel finishes in various colors. cleaner. With time and use,a very fine,subtle network of lines,commonly known as crazing,may Use black, high-temperature stove paint (we appear seemingly beneath the surface of the enamel. recommend satin black by Stove Bright)to touch up Crazing is a natural predictable process and does not and maintain the original appearance of painted cast represent a flaw. Photo 31—Blower Kit Major Components(Kit 94-57910) 1. Left Blower Fan Assembly 2. Right Blower Fan Assembly 3. Power Cord 4. Speed Control with Bracket Page 27 of 33 Page 28 of 33 J FbaNebre Cydee Fi,pM,,Insert Model M1 NeaNrbne Cydesdeb Feph.1—dM 1SQ1 Troubleshooting Troubleshooting Guide PROBLEM POSSIBLE CA E SOLUTIONS Basic Heating Issues b. "Gusty"wind conditions may cause erratic INSERT SMOKES Operating Technique Fully open the primary air control one minute before opening downdrafts.Strong winds can produce a door.Open front door slightly until firebox clears of smoke,then Virtually all woodstove operators experience basic negative pressure condition in the upwind side of open fully. common problems at one time or another. Most are a structure. Cold Chimney Preheat the chimne when first starting a fire. correctable and generally require only a minor 4. BAROMETRIC PRESSURE: Reverse Draft at Startup Tum off all exhaust fans in home.Open window in room with adjustment of the stove, installation, or operating a. Chimney drafts are typically sluggish on balmy, unit until draft is established. technique. In cases where weather conditions wet or muggy days (low or falling barometric Blocked Flue Examine the chimney liner and cap for blockage or creosote dramatically affect stove performance, the problems pressure). This is generally self-correcting as accumulations.Check top of baffle for accumulated flue ash. are typically temporary and resolve themselves once the weather changes. Oversized Chimney Reline the chimney to the appropriate diameter the weather changes. Undersized Chimney Install a draft inducer or replace the chimney. 5. BRISKNESS OF FIRE: Chimney Too Short Lengthen the chimney, Keep in mind that your house itself regulates a. The hotter the fire,the hotter the chimney and, Incorrect installation Ensure metal flue linerextends the full length of chimney and is room/house temperatures. How well the walls,floors therefore,the stronger the draft. connected securely to the flue collar.Or,with masonry liner, and ceilings are insulated, the number and size of ensure flue connector is sealed tightly to inside of chimney windows, the tightness of exterior doors, and the 6. SEASONAL FACTORS: where it passes through the fireplace damper area. Construction or style of your house(vaulted ceilings a. Early fall and late spring are generally difficult Air Infiltration Into Chimney Seal all chimney and liner connections and any openings in or or other open spaces which collect large percentages seasons in which to establish proper drafts. The around clean-out doors. of heat,ceiling fans,etc.)all are determining factors colder the outside air is (relative to room More Than One Appliance Disconnect all other appliances and seal openings. temperatures)the stronger the draft. Connected to the Flue Of room temperature. BACK-PUFFING OR Operating Technique Fully open the primary air control one minute before opening the Your Insert's performance is also greatly dependent 7. OPERATING THE FIREPLACE INSERT: GAS EXPLOSIONS door and keep it fully open for a few minutes after reloading. on its installation. One Common cause of poor a. There are days when a draft is just not easily Extra Low Bum Rate Bum the Fireplace Insert at a hi her bum rate. performance is inadequate draft. An Oversized established. As outlined above,seasonal factors Using accelerant NEVER use accelerants to start or invigorate the fire. chimney flue Is commonly the cause. Oversized or a cold chimney may be the cause. Chimney Down-draft Install a chimney cap.Check chimney installation Excessive Ash Build-up flues result in decreased vacuum,which prevents the b. Starting the fire using small kindling and small UNCONTROLLED OR oEm ashes more frequently.replace the gaskets. smoke from rising out the chimney. Oversized flues wood pieces to obtain a quick,hot fire. Tend the Unsealed or OpennDoor Close the door tightly or replace are also more difficult to heat effectively, especially fire frequently with small pieces until the chimney SHORT BURN Primary Air Control not Ensure Primary Air control shutter is opening and closing when when burning a high efficiency insert like the is hot and the draft is well established. operating properly control lever is moved.Note:Shutter is not designed to dose Clydesdale. Cool flue temperatures inhibit the c Briefly partially open a window in the room with completely. establishment of a strong draft (and encourage the insert to help establish a draft quickly. Deteriorated Gasket Seals Reseal the Insert body with new gaskets where necessary. accumulation of creosote). The lack of a strong draft Extra Long Chimney Shorten the chimney.Install a dam er/restrictor in flue. will cause the fire to die down and may even force /% Draft Sampling/4CCeSS Port High Winds or Hilltop Install a chimney cap. smoke into the room. If your chimney is the proper p g Location: size and a strong draft is not easily established,there The draft sampling port is located under the top grill Oversized Chimney Reline the chimney to the proper diameter. is the possibility the chimney is just too cold. Again, on the front center of the stove's body. Remove the Over-Fire Damage Inspect unit—replace damaged orwarped components. hot chimneys promote a stronger draft. Other draft bolt or setscrew and nut to check the draft reading. INSUFFICIENT HEAT Poor Quality or Green Wood Use only air-dried woodpreferably dried at least one year. issues and guidelines are as follows: Ensure you replace the plug when finished. Bum Rate Too Low Operate the Insert at a higher bum rate. Blocked Flue Examine the chimney liner and cap for blockage orcreosote 1. AN"AIRTIGHT"HOUSE: ,'� '-CC 1 accumulations.Check top of baffle for excessive flue ash. a. Inadequate infiltration air supply in a super- '9 4� �� Air Insulated Chimney Replace with a pre-fabricated insulated chimney system or a insulated or especially well sealed home. li properlysized and lined masonry chimney. b. Air starvation exacerbated by exhaust fans, Cold Exterior Chimney Reline or insulate the chimney. such as clothes dryers,bathroom vent fans,or Leaky flue connector or Check the installation—ensure connector is securely attached cook stove exhaust fans. Chimney liner to flue collar.Check liner'oints. 2. TALL TREES OR BUILDINGS: Too Much Heat Loss From Caulk windows,seal openings in home.Increase energy House efficiency of home. a. These obstructions,inclose proximity to the DIRTY GLASS Poor Quality or Green Wood Use only air-dried woodpreferably dried at least one year. top of the chimney can cause chronic or occasional downdrafts. Bum Rate Too Low Operate the Fireplace Insert at a higher bum rate. b. Consider the placement of other objects when Leaky flue connector or Check the installation—ensure connector is securely attached selecting a site for a new chimney. ad on Chimne Liner to flue collar.Check liner joints. BLISTERING OF Operating Technique Do not over-fire the Insert. Monitor Insert temperatures.Use 3. WIND VELOCITY: ENAMEL CASTING seasoned cord wood only. a. Strong,steady winds generally create a strong Excessive Draft Check gasket seals. Check chimney height.Install flue (better)draft. dam r/restrictor.Install chimney cap. Photo 32—Draft Port Detail Page 29 of 33 Page 30 of 33 r V lbartl,abre Cydewab Fireplxe Ircert Lbde100.91 Replacement Parts & Optional Accessories Safety Label PART PART NUMBER: DESCRIPTION: NUMBER: DESCRIPTION: CONTACT YOUR LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS CASTINGS:' STEEL ANDINSTALLATION INSPECT70NINYOURAREA PARTS: 2410-901 BOTTOM 5470-039 LEVEL,SURROUND " + LRNd RXM Ne ,Sold Fool T)W 2410-905 BACK 5490-010 AIR SHROUD,BOTTOM err.rN°.e-4&�. 2410-910 LEFT SIDE 5940-012 PRIMARY AIR CONTROL 2410-915 RIGHT SIDE 5940-013 PRIMARY AIR GATE Lb"a.r.vrBseal 2410-926 ASH LIP/BLOWER HOUSING,FRONT 5940-014 PRIMARY AIR GATE CAP WN 72309 s.�:o.OTMk- 2410-927 ASHLIP/BLOWER HOUSING,TOP 5490-020 SURROUND CLIP 2410-940 PRIMARY AIR MANIFOLD 5490-050 STONE CLIP,REAR 'PREVENT HOUSE FIRES' 2410-946 FRONT 5490-055 STONE CLIP,SIDE k aO-d—o yb °.»+n SERIAL° 0 2410-947 CASTING,DOOR 5490-058 COLLAR,PLENUM,SEC.,LEFT —t5k ladan bacudow and MOOELNANE CLYDESOALE8491 2410-951 FRONT FAQADE 5490-059 COLLAR,PLENUM,SEC.,RIGHT yol bcNNN,ngoodee. TESTED TO.UL 1182,ULC SM,UL 737 2410-955 SECONDARY AIR PLENUM CONNECTOR 5490-071 SECONDARY AIR TUBE#1 TYPE OF FUEL:SoW YVoad OrYy aayaLYe .o dss 2410-960 SECONDARY AIR PLENUM,LEFT 5490-072 SECONDARY AIR TUBE#2 CaNra b°dldrepprowmy wth.y WARNINGS 2410-965 SECONDARY AIR PLENUM,RIGHT 5490-073 SECONDARY AIR TUBE#3 d—tIW1rkW� �d*AVyaame 2410-970 TOP 5490-074 SECONDARY AIR TUBE#4 „c°°,,. y q--" , marr.� °rs ftv-P- 2410-975 FLUE COLLAR 5490-075 CLIP,BAFFLE Aayd—d. 2410-991 SURROUND,STRAIGHT 5490-080 BAFFLE SUPPORT S.S. CAUTION;SOMel°wcd� 0 romw ww DDMOD3 2410-993 SURROUND,LEFT 5491-011 SHROUD 0t-I 1ftV rlragnew°—rd1lefa 'jiaiicli^"'N' a brAl hifcYg codas.Dona mrYrtt tlYs uM lb not rn°yNoaWwN M.Bidld 2410-994 SURROUND,RIGHT 5491-012 CLIP,ASHLIP COVER naLi*.W9Da—ft—hivWft— wT dit ymslaa. 5491-013 HANDLE,AIR CONTROL Do—o—ft.KL°e l—or KITS: 5491-014 WHEEL,SPEED CONTROL NOTE RgA—BNseay WVlfi—CERAABC d W my coinerur pbxQ tau are 94-57910 BLOWER ASSEMBLY KIT 5491-015 BRACKET,SPEED CONTROL or NEDCERAWgf—. --&M 7000-130 GROMMET,SILICONE 5491-027 BRACKET,BLOWER,RIGHT Clearance to Coubustele Materials' 7000-135 SLEEVE,GROMMET 5491-030 BRACKET,BLOWER,LEFT 7200-601 CONTROL,SPEED,BLOWER 5491-035 SCREEN,ASHLIP ro—"If ori—ft 7211-946 FAN,BLOWER,RT 5491-043 PLATE,CONNECTOR,SRRND F—t V— A.2r(59-0 PoneY12 r7rorins hoa dN w.I1 7211-947 FAN,BLOWER,LT 5491-085 HINGE,DOORA•II'Maw°faM ft SN 94-58910 GLASS KIT 5491-087 SLIDING BRKT,SURROUND ° e-1r(31rny wesnbxawm° ft� 3030-049 CLYDESDALE GLASS 7000-301 SNAP DISC ° C'r RxaO au.mnnOweleroarPrenedlrn au1 a 3160-080 GASKET TAPE,ADHESIVE BACK ° sTwE D-arro7'") RaMerorl.0o,pe ,,1,rg,~w 94-58912 DOOR GASKET KIT SOAPSTONE: E-ta'(1aar0 oaerNheeraeeereNNmeheeNr,trb 3160-080 GASKET TAPE,ADHESIVE BACK 1-0000-101 STONE,REF,4.5"9x1.25" aafar..1dB'oe)oWb dlaldssordm 3110-051 GASKET ROPE,LOWDENSITY, 1-0400-900 STONE,REF,4.5"x17' rw elaa,aPer0Y1Y.(sea TroVNe'ea9rma 99-09ON GLUE:GASKET,2 OZ. 1-0400-901 STONE,REF,4.5"11.25' OPTIONAL KITS: 94-71910 HANDLE KIT:FRONT DOOR,CLY 1 1-0400-902 STONE,REF,4.5"x4.5" srovE N.sswew N•a0.nR0 3900-190 HANDLE.WOOD 4100-0310 SCREW SHOULDER 5116x1114" MISC: ° IE .aras..a,a�im a.Nalims 4600-0300 WASHER:FLATA,1/4" 3120-490 BOARD,CERAMIC,BAFFLE,CLY ° 94-73910 LATCH:DOOR,CLY 1 3300-617 RATING LABEL "ReWwMeN131A3BdmMLnWfor w.eaacaN.s,ea.rawN•��b 9mMEwa� 5491-048 LATCH ASSEMBLY,DOOR,CLY 1 3300-618 EPA HANG TAG,CLYDESDALE 'ddao wc*` ' 4500-2976 SCREW:SET,516-18x318- 4700-0790 SPACER.DOOR LATCH CAUTIO*HOT wNxemoPERATION.DONOT TOutw.KEEP 5021-032 WASHER:FLAT J CLO.OREN.CLOTNLNOAND FURNITUREAWAY CONTACTMAY 5240-138 SPRING:LATCH )�„}a CAUSE SKIN WRNS.SEEN WP<ATEANOwSTRucnONS INSPECTAND CLEAN 004NeYAND CONNECTOR FREQUENRY.LMDERCERTNNCOAOHIONSOFUSE 'AI are matte part numbers. CREOSOTE SEND IIPOMYOCCUR RAPIDLY. Clydesdale Accessories: V.S EMMOMIEWAL PROTECTM AGENCY fsYYdbcwp),MA•y T.IMP.aaar.a4tlma 945991110 Matte Surround Kit 94-79700 Mande Shield 945970610 Matte Surround Caps 9458900 Screen Kit 700° 2010 2011 art FW NF AW&byAV 5dP Os N0. Ow 945970659 Blue/Black Enamel Surround Caps 945990010 Matte Surround Extension N N M 0 0 2 0 N 0 N N N 0 0 0 DONOT REMOVE OR COYER IMI{ABEL 3MO-711 Page 31 of 33 Page 32 of 33 x• a WARRANTY REGISTRATION The Original Purchaser can complete theirwarranty registration on our website at www.hearthstonestoves.com, or send a completed and signed Warranty Registration Form,which is endosed in the Woodstove warranty packet,to the following address: Hearthstone Quality Home Heating Products,Inc. Warranty Department 317 Stafford Avenue Morrisville,VT 05661 4 NOTE: SENDING IN THE SIGNED WARRANTY REGISTRATION FORM IS NOT REQUIRED AS A CONDITION OF WARRANTY COVERAGE OR HEARTHSTONE'S PERFORMANCE. Pape 33 of 33