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HomeMy WebLinkAboutBuilding Permit #448 - 67 ROCKY BROOK ROAD 11/20/2013 � �10RTH q 'i BUILDING PERMIT 3?��`•`.`�� °'b�o� TOWN OF NORTH ANDOVER ; o APPLICATION FOR PLAN EXAMINATION Permit NO: Date Received 79 A°AATlO�pP`� Date Issued: SSACNUSEt IMPORTANT: Applicant must complete all items on this page NO'. _ �,, ' � 3F't rintQ R C WN`E 2 TYPE OF IMPROVEMENT PROPOSED USE Residential Non- Residential ❑ New Building ❑ One family ❑Addition ❑Two or more family ❑ Industrial ❑Alteration No. of units: ❑ Commercial i ❑ Repair, replacement ❑Assessory Bldg ❑ Others: ❑ Demolition ❑ Other 10 10VIR 5 � 1Nell WN Ial r1lt 11Vaterh�1 " t c Ptererrr � ..s Identification Please Type or Print Clearly) OWNER: Name: V (/L Y !/t--k 02 a Phone: ( Y, S' I i Address: F MOM J r ARCHITECT/ENGINEER Phone: Address: Reg. No. FEE SCHEDULE:BULDING PERMIT.MOO PER$1000.00 OF THE TOTAL ESTIMATED C„OS(T SED ON$125.00 PER S.F. Total Project Cost: $ ��� � d FEE: (/mow I 1 $ Check No.: 14d Receipt No.: NOTE: Persons contracting with unregistered contractors do not have acVss tot a guarantyfund gnatureofAgent%Ownef. 3 .. � gn , eafcontractar� Ai f TOWN OF NORTH ANDOVER APPLICATION FOR PLAN EXAMINATION Permit N0: Date Received Date Issued: IMPORTANT:Applicant must complete all items on this page71 _ 71 yc c, L®CATION ,L4 }+ �N �;� "p'r �. "' r s u3" �.,"r�t 'xt Fr�nt.s. P'a. ,,,s »�• ',q � ;4 r."-, t�' ` {# G± ' R®PE eP , w :_t *a r Pant �� �OOYea Oldi Structure y san� �a. ..._ . ' a , MAPiNO AFAR"CELS' ' Z®NING ®ISTRIGT HIstonc ®istnct ayes *ono I TYPE OF IMPROVEMENT. PROPOSED USE Residential Non- Residential s ❑ New Building ❑ One family ❑Addition ❑Two or more family ❑ Industrial ` ❑Alteration No. of units: ❑ Commercial ❑ Repair, replacement ❑Assessory Bldg ❑ Others: ❑ Demolition El Other - ' VV atershed District �° a®'Septic ®Well4 � p Floodp_lainr ❑Wetl , l ri � DESCRIPTION OF WORK TO BE PERFORMED: jl. Identification Please Type or Print Clearly) 1 OWNER: Name: Phone: Address: JL { CONtTRAC ®R�Name 4 �. . . Phone ;� .. '" X`' t . Address _.. kor IFT _ : f Ira +rr i L c rk A 77 �Supervlsors�ConstructlonaLlcensew � Exp Date f - - VJ=M Improvement Llcenset A ARCHITECT/ENGINEER Phone: Address: Reg. No. FEE SCHEDULE.,BULDING PERMIT.$12.00 PER$1000.00 OF THE TOTAL ESTIMATED COST BASED ON$125.00 PER S.F. Total Project Cost: $ FEE: $ Check No.: Receipt No.: NOTE: Persons contracting with unregistered contractors do not have access to the guaranty fund Sig atuof�Agent/,Ownerk SIg =+�ure offi contractor } -° Plans Submitted L.i Plans Waived ❑ Certified Plot Plan ❑ Stamped Plans ❑ Plans Subm-itted❑ Plans Waived ❑ Certified Plot Plan ❑ Stamped Plans ❑ -: =.:TYPE-QF;SEWERAGEDiSPOSAL Public Sewer ❑ Tanning/Massage/BodyArt ❑. . Swimming Pools ❑ Well ❑ Tobacco.Sales ❑ Food Packaging/Sales ❑ � Private(septic tank,etc.- ❑-_ . -permanent Dumpster on Site ❑ R THE.FOLLOWING SECTIONS FOR OFFICE USE ONLY INTERDEPARTMENTAL SIGN OFF - U FORM - .-:--,DATE REJECTED - DATE:A_PPR.OVED PLANNING &DEVELOPMENT' ❑ ❑ COMMENTS r CONSERVATION Reviewed on Signature COMMENTS HEAUH Reviewed on Signature COMMENTS c Zoning Board of Appeals: Variance, Petition No: Zoning Decision/receipt submitted yes - Planning Board Decision: Comments Conservation Decision: Comments Water& Sewer Connection/ Driveway Permit DPW To`v : Engineer: Signature: Located 384 Osgood Street FIRE DEPARTMr IST Temp Dumpster on site es. no Located at 124 Mair`Str'eet Y I FireDepartme,it signature/dater {s: COMMENTS F -Dimension- Number of Stories: Total square.feet of floor area, based on Exterior dimensions. Total land area, sq. ft.: ELECTRICAL: Movement of Meter location, mast or service drop requires approval of Electrical Inspector Yes No DANCER ZONE LITERATURE: Yes No MGL-.Chapter.166.Section 21A-F and G min.$100-$1000:fine NOTES and DATA— For department use I i 1 I ® Notified for pickup - Date E Doc.Building Permit Revised 2010 Building Department i The following is'=a=1i`st of the required forms to be filled out for-the a pprop riate:permit to be obtained. � Boofii;g, Siding, Interior Rehabilitation Permits 4 o Building Permit Application ❑ Workers Comp Affidavit ❑ Photo Copy Of H.I.C. And/Or C.S.L:.Licenses ❑ Copy of Contract ❑ Floor Plan Or Proposed Interior Work ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire'Department prior to issuance of Bldg Permit Addition Or Decks ❑ Building Permit Application ❑ Certified Surveyed Plot Plan ❑ Workers Comp Affidavit ❑ Photo Copy of H.I.C. And C.S.L. Licenses ❑ Copy Of Contract ❑ Floor/Crossection/Elevation Plan Of Proposed Work With Sprinkler Plan And Hydraulic Calculations (if Applicable) ❑ Mass check Energy Compliance Report (If Applicable) ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit New Construction (Single and Two Family) o Building Permit Application ❑ Certified Proposed Plot Plan ❑ Photo of H.I.C. And C.S.L. Licenses ❑ Workers Comp Affidavit Li Two Sets of Building Plans (One To Be Returned) to Include Sprinkler Plan And Hydraulic Calculations (If Applicable) ❑ Copy of Contract ❑ Mass check Energy Compliance Report o Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit In all cans if a variance or special permit was required the Town Clerks office must stamp the decision from the Board of Appeals that the apo,,al period is over. The applicant must then get this recorded at the Registry of Deeds. One copy and proof of recording must be subm.tted with the building application Doc: Doc.Bui?ding permit Revised 2012 Location )L< No. Date i • - TOWN OF NORTH ANDOVER h a . f . Certificate of Occupancy $�` Building/Frame Permit Fee r Foundation Permit Fee $ Other Permit Fee $ TOTAL $ Check#� Al 27121 Building Inspector The Commonwealth of Massachusetts Department of IndustrialAccidle is Office of Investigations 600 Washington Street Boston,MA 02111 UV www.mass.gov/dia Workers' Compensation Insurance Affidavit: Builders/Contractors/Electricians/Plumbers Applicant Information PIease Print Legibly Name(Business/Organization/individual): Erf LZ I $, eh,1 r(1 h;J Address: City/State/Zip: "` y �D t? L—L Phone#: Are you an employer?Check the appropriate box: Type of project(required): 1.❑ I am a m to er with 4. F1 am a general contractor and I ' p y ❑ n * have hired the sub-contractors 6. New constructio e oyees(full and/or part-time). 2. am a sole proprietor or partner- listed on the attached sheet. ❑Remodeling ship and'have no employees These sub-contractors have 8. ❑Demolition working for me in any capacity. workers' comp.insurance. 9. E]Building addition [No workers' comp.insurance 5. El We are a corporation and its required.] officers have exercised their 10.El Electrical repairs or additions 3.❑ 1 am a homeowner doing all work right of exemption per MGL 11.❑Plumbing repairs or additions myself. [No workers' comp. c. 152, §1(4),and we have no 12.❑Roof repairs insurance required.]t employees.[No workers' 13.❑Other comp.insurance required.] *Any applicant that checks box#1 must also fill out the section below showing their workers'compensation policy information. T Homeowners who submit this affidavit indicating they a're doing all work and then hire outside contractors must submit a new affidavit indicating such. tContractors that check this box must attached an additional sheet showing the name of the sub-contractors and their workers'comp.policy information. lam an employer that is providing workers'compensation insurance for my employees Below is the policy and job site information. nn Insurance Company Name:. JiV,(,U T► �L L/ () Policy#or Self-ins.Lic`.#: 00 ZOO Expiration Date: Job Site Address: ( r0� ::�Zity/State/Zip: Attach a copy of the workers'compensation policy declaration page(showing the policy number and expiration date). Failure to secure coverage as requiredunder Section 25A of MGL c. 152 can lead to the imposition of criminal penalties of a fine up to$1,500.00 and/or one=year imprisonment,as well as civil penalties in the form of a STOP WORK ORDER and a fine of up to$250.00 a day against the violator. Be advised that a copy of this statement may be forwarded to the Office of Investigations of the DIA for insurance coverage verification. 1 do hereby ce t' under thepains a;n�ddrna#ofperjury that the information provided above is true and correct, Signature: Date: ` l Phone#: Official use only. Do not write in this area,to be completed by city or town official. City or Town: Permit/License# Issuing Authority(circle one): 1.Board of Health 2.Building Department 3.City/Town Clerk 4.Electrical Inspector 5.Plumbing Inspector 6.Other - - - Contact Person: Phone#: ppRTh Town of JT4a . I Z . . L.,_K. h , ver, Mass, 1.10 1 .3 COCNIc"twoc S U BOARD OF HEALTH Food/Kitchen P. ERMIT T LD Septic System THIS CERTIFIES THAT ....... BUILDING INSPECTOR .......... .. ..... ........... .''' .. ................ ................... 11101111 Foundation has permission to erect .......................... buildings on .........Ifffl ...... . ..+�E ... �..I. ..,..... Rough to be occupied as ......(041� ........,.m........ !Sn...... ... ......�,QR.1!�....... .......rP..... Chimney provided that the person accepting this permit shall in every respect confor the terms of the application Final on file in this office, and to the provisions of the Codes and By-Laws relating to the Inspection, Alteration and Construction of Buildings in the Town of North Andover. PLUMBING INSPECTOR VIOLATION of the Zoning or Building Regulations Voids this Permit. Rough Final PERMIT EXPIRES IN 6 MONTHS ELECTRICAL INSPECTOR UNLESS CONSTRUCT S S Rough Service ............. ..... ................................................. Final BUILDING INSPECTOR GAS INSPECTOR Occupancy Permit Required to Occupy Building Rough Display in a Conspicuous Place on the Premises — Do Not Remove Final No Lath.ing or Dry Wall To Be Done FIRE DEPARTMENT Until Inspected and Approved by the Building Inspector. Burner Street No. Smoke Det. SEE REVERSE SIDE Massachusetts -Department of Public Safety Board of Building Regulations and Standards Construction Super icor Specialty License: CSSL-101040 JAMES P WHITE 9 BEAR PATH LANE s HUDSON NH 03051 r Expiratior Commissioner 07/03/201 d �1ie�panvnwauv a�C�acccf c�aee JV 1 (e'Lice of Consumer Affairs&Business Regulation SME IMPROVEMENT CONTRACTOR gistration: ,,,161023 Type: tpiration 9/17/2014; Individual JAMES P.W�'HITE JRA AAa t TF . JAMES Wi5ITE C ¢ 9 BEAR Pili-H LANE HUDSON,,','IH 03051 Undersecretary A Yankee Fireplace and Patio, Md 140 South Main Street 9-20-2013 Middleton, MA 01949 Page 1 of 1 (978)774-1621 (978) 777-2683 JAY&CARO LYN H IJAPAYA Y39698 67 ROCKY BROOK RD NO ANDOVER MA 01845 (978)688-8489 (978)807-8489 01-010867 Work Order HOWIE Part NumberDescri tion Ordered Shipped Price Total LOOKING AT HAMPTON OR QUAD VOYAGER WOOD INSERT CUSTOMER CALLED TO SAY SHE NEVER RECEIVED QUOTE: ROBIN REEMAILED 9/19/13 AND ASKED HER TO RESPOND BACK WHEN RECEIVED. customer will be in on 9-24-2013 to provide deposit..alan VENTING LOCATED IN S/I AREA. EVERYTHING IN S/I AREA S/N 00702203212 chimney has been cleaned. 10/2/13 L/M EVERYTHING IN BAL DUE 134 SCHEUDLE INSTALL - HS SURVEY HEARTH PRODS SURVEY INSTALL SITE FOR HEARTH PRODUCT -1 0 0.00 0.00 NORMAL PROCESS OF SELECTION THROUGH INSTALLATION OF YOUR APPLIANCE TYPE OF APPLIANCE IS DISCUSSED-INFORMATION ENTERED INTO SYSTEM-SURVEY REQUEST FROM SALES TO SCHEDULING- SCHEDULER CALLS CUSTOMER TO SCHEDULE SURVEY-SURVEYANALIZED&CUSTOMER CALLED TO DISCUSS FINAL OPTIONS DEPOSIT TAKEN-EQUIPMENT ORDERED-PERMITS APPLIED FOR-ALL EQUIPMENT RECEIVED-CONTACT YOU FOR FINAL PAYMENT SCHEDULER COORDINATES INSTALLATION DATE WITH CUSTOMER-ANOTHER VISIT AS NEEDED TO MEET YOUR LOCAL INSPECTOR 1 ordered:1 shipped on invoice Y39698A VOYAGEUR-MBK INSERT,WOOD MBLK 1 0 2,549.00 2,549.00 SP-VOYA-CC-MBK SURROUND,40"X30"CAST MBLK 1 0 479.00 479.00 ZFLKIT635 6"X 35'LINER KIT,SS 1 1 897.50 897.50 B690 6"x 90 24 GA BLK 1 1 14.45 14.45 INSTALLWOOD/PELLET WOOD OR PELLET INSERT INSTALL/NO ELECTRIC 1 1 1,050.00 1,050.00 ORK Customer/Homeowner is responsible to make the call for inspection after permit has been issued and job is complete. Customer or Contractor for frame and finish dimensions for this unit and accessories that comply with manufacturer's specifications and local codes. If install site is not ready and or return calls are requested,current service call rates will apply. State code requires homeowner to have chimney cleaned and inspected prior to appliance install. This order must be paid in full prior to scheduling delivery and setup. i PERMIT FEE LOCAL PERMIT FEE 1 1 72.001 72.00 A,8'20FEEAPPLYSTOANYCHECKRETURNEDBYOUR 9-24-2013 Check 7907 $2,100.00 Sub Total$5,061.95 BANKFORANYREASON CUS'TOMORDERSARENONREFUNDABLE.ALL OTHER 10-02-2013 Check 7908 $3,208.20 ales Tax 6.25% $246.25 RETC RNSARESUB✓ECT TOA 20%RESTOCK/NGFEE ELECTRICAL COMPONENTS ARE NON-RETURNABLE Total $5,308.20 AND NON REFUNDABLE Paid$5,308.20 Signature Balance $0.00 CA vAva�- iQE VOYAGEUR WOOD INSERT Automatic Combustion Control (ACC) OWNER'S MANUAL Installation and Operation DModel: cT us VOYAGEUR-MBK Intertek VOYAGEUR-PMH CAUTION o 0 0 DO NOT DISCARD THIS MANUAL Q�s�gl,OT • Important operating Read, understand and Leave this manual with and maintenance follow these instructions party responsible for instructions included. for safe installation and use and operation. operation. A WARNING A WARNING If the information in these instruc- HOT SURFACES! ,tions is not followed exactly, a Glass and other surfaces are fire may result causing property hot during operation AND damage, personal injury, or death. cool down. • Do not store or useasoline or other flam- g Hot glass will cause burns. mable vapors and liquids in the vicinity of • Do not touch glass until it is cooled this or any other appliance. • NEVER allow children to touch glass • Do not overtire - If heater or chimney con- • Keep children away nector glows, you are overfiring. Overfiring • CAREFULLY SUPERVISE children in same room as will void your warranty. fireplace. Alert children and adults to hazards of high • Comply with all minimum clearances to temperatures. combustibles as specified. Failure to High temperatures may ignite clothing or other comply may cause house fire. flammable materials. • Keep clothing, furniture, draperies and other AWARNING flammable materials away. 'Fire Risk. NOTE For use with solid wood fuel only. Other fuels may overfire and generate To obtain a French translation of this manual, please poisonous gases(i.e.carbon monoxide). contact your dealer or visit www.quadrafire.com Installation and service of this appliance should Pour obtenir une traduction fran aise de ce manuel, s'il ,� ••9 beperformed by qualified personnel. Hearth& Home Technologies recommends NFI certified vows plait contacter votre revendeur ou visitez www. professionals, or technicians supervised by an NF1 quadrafire.com �N$TITUt� certified professional. wo.e[n.ryy Terhnlml i•Inlnq www.quadrafire.com 7063-173E May 23, 2013 t Y _ VOYAGEUR Wood Insert (1011709 . /RE Congratulations and Welcome to the Quadra-Fire Family! Hearth &Home Technologies welcomes you to our tradition of our stoves, inserts and fireplaces. And yet we are old- of excellence! In choosing a Quadra-Fire appliance, you fashioned when it comes to craftsmanship. Each unit is have our assurance of commitment to quality,durability,and meticulously fabricated and gold and nickel surfaces are performance. hand-finished for lasting beauty and enjoyment. Our pledge This commitment begins with our research of the market, to quality is completed as each model undergoes a quality including 'Voice of the Customer' contacts, ensuring we control inspection. make products that will satisfy your needs. Our Research We wish you and your family many years of enjoyment in and Development facility then employs the world's most the warmth and comfort of your hearth appliance. Thank advanced technology to achieve the optimum operation you for choosing Quadra-Fire. NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction SAMPLE OF SERIAL NUMBER/ SAFETY LABEL LOCATION: UNDER ASH LIP, PULL OUT TO VIEW LISTED ROOM HEATER, SOLID FUEL TYPE. "For Use with Solid Wood Fuel Only."Also for use in Mobile Home. PREVENT HOUSE FIRES NOTICE: I.—a. .um h(M—) All measurements are from the fuel loading door 3ntel- opening. /B • TRIM DEPTH 4 - - - i •Meximuml.tf2(3Bmm)TopTrmDe0h "Maximum 31/2(69mm)Side Trim De /A Ful./D E Rearm Extension Factory Built Floor Minimum Clearances To usEble Malarial Protection under Hearth Masonry -g&Faotory Built Extension RMf as Cl Jaber for canaria Thermal 8 Ember Protection A S' II M F ding Dooding 20.us 12 inr Floor height 0 to 3.5 inches B 1 el ding Door 29 in. below Insert Base: C ue Loading 22 in. 1 inch(25mm)R=0.52 nFuel Loading Dor 10-y2 in. nsion from Glass76in. Ember Protecton Only F lemon from Fuel LoaDoor Sin. Greater than 3.5 inches below Insert Base: HOT WHILE IN OPERATION 00 CAUTION:ION: NOT OUCH,KEEP CHILDREN J AND CLOTHING AWAY,CONTACT MAY CAUSE SKIN BURNS.KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE,SEE NAMEPLATE AND INSTRUCTIONS. Test Lab& Report �O&.Qr QUlrD{]� serial No. ---Serial Number Number Fn_ Imedaa Model: 007022 Report:100116697 VOYAGEUR TESTED TO: UL 1482,ULC 8628.93 pp WOOD INSERT e Mfg by: 1T L-A R T Ii f.t1�eAt 1445 N.HI97^vaY.Col lie,WA 99174 www.quadrafire.tom Model Name U.S.ENVIRONMENTALPROTECTION AGENCY-Certified to comply Oth July 1990 particulate emission standards. Jan Feb Mar Apr May June July Aug Sept Oct. Nov.i Dec. ■—Mfg Date 2010 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 2011 Made In U.S.A.of us end O DO NOT REMOVE THIS LABEL 2012 ■ imported pane. 7063-174 Page 2 7063-173E May 23, 2013 �U�1DR1• /RE VOYAGEUR Wood Insert Safety Alert Key: • DANGER!Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING!Indicates a hazardous situation which, if not avoided may result in death or serious injury. • CAUTION!Indicates a hazardous situation which, if not avoided,may result in minor or moderate injury. • NOTICE.Indicates practices which may cause damage to the appliance or to property. TABLE OF CONTENTS Congratulations...........................................................:...2 Installer's Guide Sample of Safety/Serial Number Label...........................2 Warranty Policy...............................................................4-5 Section 6: Getting Started A. Design, Installation&Location Section 1: Listing and Code Approvals Considerations..................................................26 nAppliance Certifications.....................................6 B. Draft..................................................................26 B. Mobile Home Approved.....................................6 C. Negative Pressure.............................................27 C. Glass Specifications..........................................6 D. Locating Your Appliance and Chimney.............28 D. BTU&Efficiency Specifications........................6 E. Chimney Termination Requirements.................28 F. 2-10-3 Rule.......................................................29 User's Guide G. Tools and Supplies Needed..............................30 H. Fire Safety.........................................................30 Section 2: Operating Instructions I. Inspect Appliance and Components A. Your Wood Appliance.......................................7 and Pre-Burn Checklist.....................................30 B. Fire Safety.........................................................8 C. Overfiring.....................................................:.....8 Section 7: Dimensions and Clearances D. Combustible/Non-combustible Material............8 A. Appliance Dimensions.......................................31 E. Seasoned Wood................................................8 B. Clearances to Combustibles(UL and ULC) F. Burning Process................................................9 and Hearth Protection Requirements................32-33 G. Automatic Combustion Control(ACC) 10 C. Alternate Floor Protection Calculation...............34 H. Air Controls.......................................................10 I. Burn Rates and Operating Efficiency................11 Section 8: Chimney Systems J. Correct Baffle&Blanket Placement..................12 A. Venting Systems...............................................35 K. Building a Fire...................................................13 B. Inspections........................................................35 L. Fuel Reloading Instructions...............................13 C. Larger Chimneys...............................................35 M. Wood Fuel&Storage........................................14 D. Masonry Chimney.............................................35-36 N. Blower Control Box Snap Disc Operations.......15 E. Metal Heat Circulating Chimney........................37 0. Blower Operating Instructions...........................15 F. Prefabricated Metal Chimney............................37 P. Clear Space......................................................16 G. Securing Chimney Components.......................38 Q. Frequently Asked Questions.............................16 H. Altering the Fireplace........................................38 R. Opacity(Smoke)...............................................16 I. Factory-Built Solid Fuel Fireplaces...................38 S. Quick Start Guide..............................................17 J. Ovalizing Round Stainless Steel Liners............39 K. Chimney Height/Rise and Run........................39 Section 3: Maintenance and Service A. Disposal of Ashes.............................................18 Section 9: Appliance Set-up B. Chimney&Chimney Connector A. Outside Air Installation......................................40 spection/Clean ing..........:................................18 B. Optional Elbow Flue Adapter Installation..........41 C. Appliance Inspection-Routine.........................18 C. Securing Stove Pipe/Liner to Flue Collar..........41 D. Cleaning of Plated Surfaces..............................18 D. Leveling Legs....................................................41 E. Glass Cleaning..................................................19 E. Securing Appliance to Stove Pipe/Liner............42 F. Firebrick Inspection&Replacement Instruction 19 F. Standard Surround&Trim Installation..............42 G. Quick Reference Maintenance Guide...............20 G. Standard Surround&Cast Trim........................43 H. All Cast Surround..............................................44 Section 4: Troubleshooting Guide.....................21 I. Blower Cord Installation-Left Side...................44-46 Section 5: Service Parts Replacement Section 10: Moble Home Installation.................47 A. Glass Replacement...........................................22 B. Snap Disc Replacement....................................22 Section 11: Reference Materials C. Wring Diagram.................................................22 A. Exploded Drawings...........................................48-49 D. Blower Replacement.........................................23 B. Service Parts&Accessories.............................50-53 E. Door Handle Assembly.....................................24 C. Service Maintenance Log..................................54-5 F. Baffle&Ceramic Blanket Removal...................25 D. Contact Information...........................................56 G. Tube Channel Assembly Replacement.............24 May 23, 2013 7063-173E Page 3 VOYAGEUR Wood Insert UUMP9 /RE Warranty Policy Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands ("HHT"), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase,that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture.After installation, if covered compo- nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself.The maximum amount recoverable under this warranty is limited to the purchase price of the product.This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of installation. In the case of new home construction,warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/distributor,whichever occurs earlier.The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date.The warranty period for parts and labor for covered components is produced in the following table. The term"Limited Lifetime"in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances.These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period HHT Manufactured Appliances and Venting Parts Labor Gas Wood Pellet EPA Wood Coal Electric Venting Components Covered 77,#x' .p5"'":#,OC1�k All parts and material except as 1 Year X X X X X X X covered by Conditions, Exclusions, and Limitations listed 45'a w��� X X X 2 yearsx Igniters, electronic components, ` and lass X X X X X ' Factory-installed blowers X 'air Molded refractor anels .�.. 3 ears.., :` X>.. � ` s ",. Firepots and burnpots 5 years 1 ear ;_ , .< ' X X ..„ .� '� Castin sand baffles 0w Manifold tubes, 7 years 3 years X X X HHT chimnev and termination ,w„.„, 7,ag�yy't�' �a ,a-"�;,�,�" va: �.�. +� 10 ears _ 1 year X �� ,r Burners, logs and refractory �a � .Cd . . Limited Lifetime 3 years X X X X X ,�,�� Firebox and heat exchanger .mom„n m 'w 90 Days X X X X X X X All replacement parts ”" ...., beyond warranty period See conditions, exclusions, and limitations on next page. 4021-6458 04-02-09 Page 4 7063-173E May 23, 2013 1 ` tUADRA-FIAT VOYAGEUR Wood Insert WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor.A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier.Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. • Check with your dealer in advance for any costs to you when arranging a warranty call.Travel and shipping charges for parts are not covered by this warranty. WARRANTY EXCLUSIONS: This warranty does not cover the following: • Changes in surface finishes as a result of normal use.As a heating appliance, some changes in color of interior and exterior surface finishes may occur.This is not a flaw and is not covered under warranty. • Damage to printed, plated,or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. • Repair or replacement of parts that are subject to normal wear and tear during the warranty period.These parts include: paint,wood, pellet and coal•gaskets;firebricks;grates;flame guides; and the discoloration of glass. • Minor expansion,contraction, or movement of certain parts causing noise.These conditions are normal and com- plaints related to this noise are not covered by this warranty. • Damages resulting from: (1)failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions,and listing agent identification label furnished with the appliance; (2)failure to install the appliance in accordance with local building codes; (3)shipping or improper handling; (4)improper opera- tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5)environmental conditions, inadequate ventilation, negative pressure,or drafting caused by tightly sealed constructions, insufficient make-up air supply,or handling devices such as exhaust fans or forced air furnaces or other such causes; (6)use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8)modification of the appliance not expressly authorized and approved by HHT in writing; and/or(9)interruptions or fluctuations of electrical power supply to the appliance. • Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance. • Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed. • HHT's obligation under this warranty does not extend to the appliance's capability to heat the desired space. Informa- tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application.Consider- ation must be given to appliance location and configuration,environmental conditions, insulation and air tightness of the structure. This warranty is void if: • The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine,or other damaging chemicals. Over-firing can be identified by, but not limited to,warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes. • The appliance is subjected to prolonged periods of dampness or condensation. • There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. LIMITATIONS OF LIABILITY: • The owner's exclusive remedy and HHT's sole obligation under this warranty, under any other warranty,express or implied,or in contract,tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights,which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN.THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-6458 04-02-09 May 23, 2013 7063-173E Page 5 VOYAGEUR Wood Insert �UADR�I• /RE 1 Listing and Code Approvals A. Appliance Certification D. BTU & Efficiency Specifications Model: VOYAGEUR Wood Insert EPA Certified: 4.1 grams per hour Laboratory: Intertek Efficiency: 77% Report No: 100116597 BTU Output: 11,550 to 23,9300 per hr Type: Solid Fuel Type, Listed Room Heater Heating Capacity: 1,303 to 2,335 sq ft depend- Standard: UL1482 and ULC S628-93 and ing on climate zone (UM) 84-HUD, Mobile Home Vent Size: 6 inches Approved. Firebox Size: 1.87 cubic feet Max Wood Length: 18 inches NOTE: This installation must conform with local codes.In the Fuel: Cord Wood absence of local codes you must comply with the UL1482, Shipping Weight: 355 lbs (UM)84-HUD and NPFA211 in the U.S.A.and the ULC S628- 93 and CAN/CSA-13365 Installation Codes in Canada. A WARNING The Quadra-Fire VOYAGEUR meets the U.S.Environmental Fire Risk. Protection Agency's 1990 particulate emission standards. Hearth&Home Technologies disclaims any responsibility for, and the warranty will be Intertek Testing Laboratory is a National Recognized voided by,the following actions: Test Lab(NRTL)approved by OSHA. • Installation and use of any damaged appliance. • Modification of the appliance. • Installation other than as instructed by Hearth & Home B. Mobile Home Approved Technologies. • This appliance is approved for mobile home installa- • Installation and/or use of any component part not approved tions when not installed in a sleeping room and when by Hearth&Home Technologies. an outside combustion air inlet is provided. • Operating appliance without fully assembling all components. • The structural integrity of the mobile home floor, ceil- ing, Operating appliance without legs attached(if supplied with and walls must be maintained. unit). • The appliance must be properly grounded to the • Do NOT Overtire-If appliance or chimney connectorglows, frame of the mobile home with #8 copper ground you are overfiring. wire, and use only listed double-wall connector pipe. Any such action that may cause a fire hazard. • Outside Air Kit, part OAK-ACC must be installed in a mobile home installation. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. C. Glass Specifications For assistance or additional information, consult a qualified installer, service agency or your dealer. This stove is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifications and/or price without notice. Quadra-Fire is a registered trademark of Hearth& Home Technologies. Page 6 7063-173E May 23, 2013 uumng- /RE® VOYAGEUR Wood Insert 7 Dimensions and Clearances A. Appliance Dimensions NOTE: Flue Collar size is 6 inch (152mm)diameter(ID) 33 in.(838mm) A 19-1/8 in.(486mm) 9-1/4 in. 9-7/8 in. Rpm (235rnrn) 1mm) I / 18-1/8 in. B / I (460mm) 20-34/in. (527mm) i i I 5 in.(127mm) 12-3/4 in.j_16-7/16 in. 30 in.(762mm)Front --I (324mm) (418mm) 10 17Al--N Figure 31.2 Front View with Cast Surround Figure 31.1 Top View Overall Sizes A B Metal Surround w/Cast Trim-STD 42.5 in.(1080mm) 30 in.(762mm) r A Metal Surround w/Cast Trim-LRG 48 in.(1219mm) 34 in.(864mm) All Cast Surround 40 in.(1016mm) 30 in.(762mm) Metal Surround w/Standard Trim-STD 43 in.(1092mm) 31 in.(787mm) Metal Surround w/Standard Trim-LRG 51 in.(1295mm) 34 in.(2184mm) 13-7/8 in. 4-1/4 in. Vertical (352mm) (1 08m B �A 10-7/8 in. 30' (276mm� 30 degree . . B 21-1/2 in. (546mm Figure 31.3:Side View With Optional Flue Adapter 0 3.0 in. JIL • (76mm) Flue A B Adapter Vertical 14 in. (356mm) 23-3/4 in.(603mm) 1-7/16 in. 3-7/8 in. 30 Degree 15 in.(381mm) 23-1/2 in.(597mm) (37mm) (98mm) Figure 31.4- Side View Without Optional Flue Adapter May 23, 2013 7063-173E Page 31 7 VOYAGEUR Wood Insert -PIPE B. Clearances to Combustibles, United States and Canada (UL and ULC) A B C D NOTE: All measurements are from the fuel Masonry,Heat Circulating& 20.5 in. 29 in. 22 in. 10.5 in. loading door opening. Factory-Built Fireplace (521 mm) 1(736mm) (559mm) (267mm) USA CANADA HEARTH EXTENSION E F E F Maximum Mantel Depth-12 inch(305mm) 16 in. 8 in. 18 in. 12-1/4 in. (457mm) (318mm) Mantel EMBER PROTECTION Required on all installations for USA and Canada Fascia or Tri d N *C Insert ** D F E Hearth Extension * Maximum 1_ (389mm)Top Trim Depth 'Qe9 ** Maximum3-1 2 nch (89mm) Side Trim Dept sv �ireaA,ofe 9yc,SteaA 0110 12 NOTE: Keep Ashlip Clear of Ashes I Mantel Figure 32.2 NOTE: Hearth Rug may be used in Suggested Area 29 in.(736mm) Minimum from Top of Fuel Loading Door Opening A WARNING Fire Risk. • Comply with all minimum clearances to combustibles as specified. • Failure to comply may cause house fire. i I NOTE: Clearances may only be reduced by means approved by the regulatory authority having juris- diction Figure 32.1 -Mantel Clearance Page 32 7063-173E May 23, 2013 UWDRA- lRE VOYAGEUR Wood Insert Factory-Build Solid Fuel Fireplace Floor Protection Under Hearth Extension USA ONLY CANADA ONLY Hearth Height Hearth Height 0 to 7 inch 0 to 7 inches (0 to 178mm) Thermal Protection Required Thermal Protection Required 1 inch(25)mm) 1 inch(25)mm) R value=2.13 R value=2.13 0 to 7inch(0 0 to 7 inch(0 to 178mm) to 17 mm) Figure 33.1 .-Thermal Protection Required Figure 33.2 -Thermal Protection Required USA and CANADA SAFETY TESTING NOTES: Hearth Height Greater During safety testing the following material was used for than 7 inches (178mm) the floor protection material under the hearth extension: USA: 1 inch (25mm) James Hardi Board®, R= 0.52 Thermal CANADA: 1-1/2 inch (38.1mm)James Hardi Board@ Protection and 1/2 inch (12.7mm) Micore 300 Board® NOT Combined: 2 inches(51 mm), R= 1.82 Required See Alternative Floor Protection Worksheet on page 34. Greater than 7 inch(178mm) Non-Combustible Ember Protection Figure 33.3 -Ember Protection Only May 23, 2013' 7063-173E Page 33 VOYAGEUR Wood Insert �UADRA- lRE C. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU's) that will flow in 1 hour through 1 square foot of a uniform Mate- rial 1 inch thick for each degree (F) of temperature differ- ence from one side of the material to the other. The LOWER the k factor means less heat is being con- ducted through the non-combustible material to the com- bustible material beneath it. The k value of a material must be equal or smaller then the required k value to be acceptable. (BTU)(inch) (foot2(hour) (°F) Thermal Resistance: R value The R value is a measure of a material's resisteance to heat transfer. R value is convenient when more than one material is used since you can add the R values together,where- as you can not do this for k value. The HIGHER the R factor means less heat is being conducted through the non-combustible material to the combustible material beneath it. The R value of a material must be equal or larger then the required R value to be acceptable. Converting k to R: Divide 1 by k and multiply the results times the thickness in inches of the material. R= 1/k x inches of thickness Converting R to k: Divide the inches of thickness by R. k=inches of thickness/R Calculatons: Example: Floor protection requires k value of 0.84 and 3/4 inch thick. Alternative material has a k value of 0.6 and is 3/4 inch thick. Divide 0.6 by.75=k value of 0.80. This k value is smaller than 0.84 and therefore is acceptable. Page 34 7063-173E May 23, 2013 UUMP9-HRE VOYAGEUR Wood Insert 8 Chimney Systems A. Venting Systems D. Masonry Chimney Chimney Connector: - Must meet minimum standards of NFPA 211. It is also known as flue pipe or stove pipe. It must be •Must have at least 5/8 inch (16mm)fireclay lining joined 6 inches (152mm) minimum diameter stainless steel with refractory cement. connector pipe. NOTE: Installations into a clay flue without a Chimney: stainless steel liner may reduce draw which affects The chimney can be new or existing, masonry or performance, will cause the glass to darken and prefabricated and must meet the following minimum produce excessive creosote and create start-up requirements as specified below. issues. • The masonry wall of the chimney, if brick or modular WARNING!Risk of Firel block, must be a minimum of 4 inches(102mm) nominal Follow venting manufacturer's clearances and thickness. instructions when installing venting system. • A chimney of rubble stone must be at least 12 inches B. Inspections (305mm)thick. Existing chimneys should be inspected and cleaned by a •Cross-sectional area shall conform to NFPA 211-2006Section 12.4.5.1. qualified professional prior to installation. The chimney must not have cracks, loose mortar or other signs of dete- •Should be lined with a 6 inch (152mm) stainless steel rioration and blockage. Hearth & Home recommends a flue liner to improve performance and reduce creosote NFI or CSIA certified professional or a technician, under build-up and difficulty starting a fire. the direction of a certified professional, conduct a Level II -An equivalent liner must be a listed chimney liner system inspection per NFPA 211. or other approved material. • No dilution air is allowed to enter the chimney. AWARNING 1. Secure the fireplace damper in the open position. If this cannot be accomplished, it will be necessary to Fire Risk remove the damper Inspection of Chimney: 2.Seal damper area of chimney around chimney • Chimney must be in good condition. connector with a high temperature sealant or seal • Meets minimum standard of NFPA 211 insert against the face of the fireplace. • Factory-built chimney must be 6 inch 3.Both methods must be removable and replaceable (152mm)UL103 HT. for cleaning and re-installation. •When possible, install an airtight clean-out door to the rear of the smoke shelf. C. Larger Chimneys Hearth & Home recommends that chimneys with larger NOTE: Masonry chimneys are significantly less than ideal diameters than 6 inches (152mm) be fully relined. An over- for venting solid fuel appliances. A masonry chimney is not sized flue can affect draft and impair performance and will subject to any temperature limit test, therefore a full reline allow increased build-up of creosote which is why a full reline is strongly recommended. is stongly recommended. NOTICE: Check with your local building authorities and/or consult the National Fire Protection Association (NFPA 211). May 23, 2013 7063-173E Page 35 VOYAGEUR Wood Insert UUMP9 /RE Masonry Chimney (Cont'd) NOTE: In Canada, this fireplace insert must be installed This insert conforms with the UL 1482 and ULC S628 with a continuous chimney liner of a 6 inch(152mm)diam- (Canada) in all respects, and is approved to UL & ULC eter extending from the fireplace insert to the the top of the safety standards for installation and use within a fireplace chimney. with a masonry chimney in accordance with NFPA 211 and The chimney liner must conform to the Class 3 require- CAN/CSA-8365-01, ments of CAN/ULC-S635,Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, In USA a minimum 5 foot length, 6 inch diameter flue or CAN/ULC-S640, Standard for Lining Systems for New liner is required as per UL 1482, however Hearth & Masonry Chimneys. Home Technologies s ron 1 recommends a full reline for optimum performance. UL 1777 Insulated Stainless Steel Follow Manufacturer's Liner or Other Approved Lining System Instructions for Maximum Follow Manufacturer's Instructions Liner Extension Above on Insulation and Support Chimney 77 77 Maximum 30 Degrees Offset in Chimney For Zero or Other Non-Code Clearances, Follow Approved Liner Manufacturer's Specific Insulation Requirements: Different Clearances May Require Different Specifications Masonry Chimney Must Have Structural Integrity I UL 1777 Insulated Stainless Steel Liner or Other Approved Lining System Minimum 8 in. (203mm) Masonry Thickness in Front of Smoke Chamber Minimum Clearance in Accordance Damper Plate Removed or with Insert Listing Fastened in Open Position Floor Protection in Accordance with Insert Seal with Non-Combustible Material Listing Combustible Floor NOTE: Generic wood insert shown-not model specific Figure 36.1 -Masonry Chimney with a Full Liner Kit Type UL103HT Rquirement per UL1777 Page 36 7063-173E May 23, 2013 UUMP9 /REVOYAGEUR Wood Insert E. Metal Heat Circulating Masonry Inches Millimeters Minimum Width of Cavity Opening-Front 32-7/8* 835 This insert conforms with the safety standard UL-1482 and Minimum Width of Cavity Opening-Rear 19-1/8* 486 ULC S628(Canada)in all respects and is approved to UL& ULC safety standards for installation and use within a fire- Minimum Height 21-1/2* 546 place with masonry chimney, in accordance with NFPA 211, Minimum Depth from Front to Rear 18-1/8* 460 and CAN/CSA-B365-01. *You will need to add additional clearances to these dimensions for your specific installation. Also allow suf- F. Prefabricated Metal Chimney ficient clearance if you are installing an outside air kit. NOTE: Refer to chimney liner manufacturer for recom- The chimney can be neworexisting,masonry or prefabricated mendations on supporting the liner. Installation into and must meet the following minimum requirements: fireplaces without a permit will void the listing. -Must be minimum 6 inch (152mm) inside diameter of high temperature chimney listed to UL 103 HT(2100°F) or ULC S628. NOTICE.,In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT(2100°F)[1149°C]CLASS •Must use components required by the manufacturer for "A"or conforming to CAN/ULC-S629M,STANDARD FOR installation. 650°C FACTORY-BUILT CHIMNEYS. -Must maintain clearances required by the manufacturer for installation. A WARNING -Refer to manufacturers instructions for installation -This insert is listed to UL 1482 Standard and is Fire Risk. approved for installation into listed factory-built solid When lining air-cooled factory-built chimneys:. fuel fireplaces listed to UL 127 conforming to the follow- • Run chimney liner approved to UL 1777 Type ing specifications and instructions: HT requirements(2100 degrees F) -The original factory-built clearance fireplace chimney • Re-install original factory built chimney capONLY cap must be re-installed after installing the approved DO NOT block cooling air openings in chimney chimney liner meeting type UL 103 HT requirements (2100°F) per UL 1777. Blocking cooling air will overheat the chimney -The liner must be securely attached to the insert flue collar and the chimney top. To maintain the. functionality of the fireplace's chimney •The air flow of the factory-built solid fuel fireplace system you may use a Simpson Dura-Vent Dural-iner system must not be altered. The flue liner top support Slip Hanger, Part # 4671, and attach to the bottom of the attachment must not reduce the air flow for the existing fireplace chimney cap to support the liner. You have two air-cooled chimney system. options to completing the installation. -No dilution air is allowed to enter the chimney. Option one-Not reauired to use liner cag: 1. Secure the fireplace damper in the open position. Re-attach the existing top of the chimney cap. If this cannot be accomplished, it will be necessary to remove the damper. Option two -Using liner cam 2.Seal damper area of chimney around chimney Re-attach the existing top of the chimney cap and install a connector with a high temperature sealant or seal new storm collar and a new liner cap. insert against the face of the fireplace. 3.Both methods must be removable and replaceable WARNING!Risk of Fire! for cleaning and re-installation. Follow venting manufacturer's clearances and instructions when installing venting system. May 23, 2013 7063-173E Page 37 VOYAGEUR Wood Insert VU14DR9-I-IRE G. Securing Chimney Components I. Factory-Built Sold Fuel Fireplace All joints should be secured with 3 sheet metal screws or A permit may be required for installations, final approval is rivets per pipe manufacturers instructions.The sections must contingent of the authority having local jurisdiction. Consult be attached to the insert and to each other with the crimped insurance carrier, local building, fire officials or authorities (male)end pointing toward the insert. Figure 38.1. having jurisdiction about restrictions, installation inspec- LINER CONNECTOR tion, and permits. Inspect the existing fireplace and chimney for any damage or flaws such as burnouts, metal or refectory warping. CRIMPED "MINFLUE END ' GAS TOWARDS DIRECTION Inspection to a minimum of NFPA 211 Level II is recom- ,STOVE mended. All repairs must be made prior to installing an insert. The fireplace must be structurally sound and be able to support the weight of the solid-fuel insert Figure 38.7 The factory-built chimney must be listed per UL 127 or ULC 610-M87 for all installations. Install thermal protection per H. Altering the Fireplace this appliance listing requirements. The following modifications of factory-built fireplaces are A full height 6 inch diameter stainless steel full height permissible: listed chimney liner must be installed meeting type HT (2100°F) requirements per UL 1777(USA)or ULC S636 The following parts may be removed. with "0"clearance to masonry(Canada). The full liner Damper Smoke Shelf or Baffle must be attached to the insert flue collar and to the top Ember Catches Fire Grate of the existing chimney. Viewing Screen/Curtain Doors The flue liner top support attachment must not reduce the air flow for the existing air-cooled chimney system. Re- • The fireplace must not be altered,except that the damper install original factory-built chimney cap only. (See Sec- may be removed to accommodate a direct-connect starter tion F., Prefabricated Metal Chimney) pipe or chimney liner, • External trim pieces which.do not affect the operation To prevent room air passage to the chimney cavity of the of the fireplace may be removed providing the can be fireplace, seal either the damper area around the chimney p Y p 9 Y liner or the insert surround. Circulating a chamber e it ham r i. . in stored on or within the fireplace for reassembly if the insert is removed. a steel fireplace liner or metal hearth circulator) may not be blocked. The air flow within and around the fireplace • The permanent metal warning label provided in the shall not be altered, blocked by the installation of the insert. component pack must be attached to the back of the (i.e. no louvers or cooling air inlet or outlet ports may be fireplace, with screws or nails, stating that the fireplace blocked by the insert or the insert surround. may have been altered to accommodate the insert, and must be returned to original condition for use as a See"H.Altering the Fireplace"for modifications allowed for conventional fireplace. Figure 38.2. factory-built fireplaces. • Manufacturer designed adjustable support kit can be ordered from your dealer. WARNING!Risk of Asphyxiation! • Final approval of this installation type is contingent upon DO NOT CONNECT THIS APPLIANCE TO the authority having jurisdiction. A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE OR TO ANYAIR DISTRIBUTION WARNING DUCT OR SYSTEM. This may allow 1 low flue gases to enter the house. THIS FIREPLACE MAY HAVE BEEN ALTERED p TO ACCOMMODATE AN INSERT. ITMUSTBE p RETURNED TO ITS ORIGINAL CONDITION BEFORE USE ASA SOLID FUEL BURNING FIREPLACE. 250-2061 Figure 38.2 Page 38 7063-173E May 23, 2013 L1UADR9- /RE® VOYAGEUR Wood Insert J. Ovalizing Round Stainless Steel Liners Ovalizing round stainless steel liners to accommodate the A WARNING liner passing through the damper region of a fireplace is an Fire Risk. allowable and acceptable practice. Failure to install a full reline may cause: Ensure that the ovalization is minimized to the extent • Creosote accumulation creating increased risk of required to fit through the damper. chimney fire. K. ChimneyHeight/ Rid Run - Lose protection to combustible surfaces from the g se anliner in case of fire. To be sure that your Quadra-Fire insert burns properly, the • Poor performance and start-ups. chimney draft(static pressure)should be approximately-0.10 . Less access to chimney for required maintenance. inches water column (W.C.) during a high burn and -0.04 inches W.C. during a low burn, measured 6 inches(152mm) above the top of the insert after one hour of operation at each burn setting. NOTE: These are guidelines only, and may vary somewhat for individual installations. • This product was designed for and tested on a 6 inch (152mm) chimney, 14 to 16 feet (4.27-4.87m) high, (in- cludes appliance height) measured from the base of the appliance. , • The further your stack height or diameter varies from this configuration, the possibility of performance problems ex- ists. • Chimney height may need to be increased by 2 - 3% per each 1000 feet(304.8m)above sea level. • It is not recommended to use offsets or elbows at altitudes above 4000 feet(1219.2m)above sea level or when there are other factors that affect flue draft. A WARNING Fire Risk. Do NOT pack insulation or other combustibles between spacers. • ALWAYS maintain specified clearances around venting and spacers. • Install spacers as specified. Failure to keep insulation or other material away from vent pipe may cause fire. A WARNING Fire Risk. This appliance relies upon natural draft to operate properly. • Chimney heights exceeding 25 feet(7.62m)from base of appliance may create an over-draft situation. • Overdraft condition may create over-firing. Over-firing may ignite creosote and/or damage appli- ance and chimney. May 23, 2013 7063-173E Page 39 VOYAGEUR Wood Insert uumn 1- /RE• 9 Appliance Set-up E e zip tie to the lowerer. It is to prevent the WARNING ing during shipping. Fire Risk. A. Outside Air Kit Installation Asphyxiation Risk. Do not draw outside combustion air from: A source of air(oxygen)is necessary in order for combustion to Wall,floor or ceiling cavity take place. Whatever combustion air is consumed by the fire Q Enclosed space such as an attic or garage must be replaced. Air is replaced via air leakage around win- Close proximity to exhaust vents or dows and under doors. In homes that have tightly sealed doors chimneys and windows,an outside air source is needed.An optional Out- Fumes or odor may result side Air Kit is available. Items Needed for Installation (not su ola " WARNING • 4 inch flex aluminum pipe, or if using alternate material, SSS Asphyxiation Risk. then it shall be made from durable, non-combustible, heat resistant material up to 3500F. Cut the pipe to the required Outside air inlet must be located to prevent blockage from: length for your installation. Leaves, snow, ice or other debris Block may cause combustion air starvation • Phillips head screw driver Smoke spillage may set off alarms or irritate sensitive indi- • Silicone sealant viduals. If Not Installing the Outside Air Kit 1. Swing grille down to expose the two screws. Figure 40.1 &— AsphyxiationA WARNING 2. Remove the two screws and pull the access assembly Risk. away from the appliance. Length of outside air supply duct shall NOT exceed the length-of the vertical height of the exhaust flue. 3. Remove the outside air cover plate A and discard. • Fire will not burn properly 4. Re-install the access assembly. • Smoke spillage occurs when door is opened due Option One-Outside Air Installation Instructions to air starvation. 1. Remove the outside air cover plate B on outer can and dis- card. Figure 40.2. '2. Install optional flex adapter to outer can with the same screws. Do not use plastic wire ties that come with the kit as they will melt. NOTE: You may need to install the flex pipe into the firebox first depending on installation.Attach flex to downward adapater with at least 2 screws. 3. Ensure existing access hole in fireplace is sufficient to feed the 4 inch flex. Remove screws& Pull Access Assembly Remove Outside Cover 4. After sliding can into fireplace, feed flex into cut opening to away from Inset Plate A(Discard) obtain outside combustion air. Figure 40.1 5. Level outer can and install appliance. See page 41. Option Two-Outside Air Installation Instructions 1. Remove the outside air cover plate B on outer can and dis- card and reuse the 4 screws. outsideAirCover Plate B(Discard) 2. Ensure existing acces hole in fireplace will not be covered by the outer can. Existing outside air intake hole may be under Termination at the rear or side of outer can. Outside air may also enter `r Cap down existing chimney chase in some situations. 3. Repeat step 5 under Option One with one exception. After Fl_ apter installing the appliance in the outer can, seal the fireplace opening and trim package with insulation to prevent air leak- Figure 40.2 age into the room. Page 40 7063-173E May 23, 2013 �UADRA- lRE VOYAGEUR Wood Insert B. Optional Elbow Flue Adapter Installation C. Securing Stove Pipe/Liner to Flue Collar Optional use of a Simpson Duravent 150 Universal Elbow 1. There are 4 pre-drilled holes in the flue collar 90 degrees Part Number 4615 may be purchased directly through your apart. Attach the flue collar to the stove pipe/liner. If the local Simpson Durvent Pipe Distributor or from your local seal is questionable use stove mastic Figure 41.2. Quadra-Fire dealer, Part Number DV 6DLR-E15ADSS. 2. Attach gasket to bottom side of flue collar with a thin coat Figure 41.1 shows a vertical installation and also how to of silicone. create an optional 300 elbow installation. The 150 elbow may be secured directly to the flue collar. Follow the pipe manufacturer's instructions for using screws or rivets for attachment. Most pipe manufacturer's 6 inch (152mm) diameter flue liners may be attached directly to the top of the 150 elbow. F—A Gasket Flue Collar Stove Pipe/Liner 7icall Figure 41.2 B �A 300 D. Leveling Legs ' g g 30 degree B 1. Remove the 2 screws already installed on each leg. 0 2. Move legs to the desired height. ® 3. Re-install the screws to secure in place. o Figure 41.1 Flue A B Adapter Vertical 13-9/16 in. (344mm) 20-15/16 in. (532mm) 30 Degree 14-5/8 in. (371mm) 20-11/16 in. (525mm) 0 Remove 2 screws from both sides. Adjust the legs up or down to level appliance. Figure 41.3 May 23, 2013 7063-173E Page 41 VOYAGEUR Wood Insert UU14DR144-/RE E. Securing Appliance to Stove Pipe/Liner F. Standard Surround & Trim Kit Installation Standard Size: 43 in. W x 31 in. H 1. Once you have the appliance in place and secured, Large Size: 51 in. W x 34 in. H remove the tube channel assembly, baffle board and ceramic blanket. Detailed instructions are found on 1. Lay surround face down on a protected surface to pre- pages 24 and 25. vent scratching. 2. Reach up through the flue opening and grab the attach- 2. Using a 4 to 6 inches long Phillips head screw driver ment bar and pull down inside flue opening. Figure attach the side surrounds to the top surround using (2) 42.1. #8 sheet metal screws on each side provided with the kit. Figure 42.2. 3. Insert the 5/16 bolts inside the cast flue and through the chimney mounting bar. Securely tighten the nuts. Fas- 3. Lay the trim face down and place the corner brackets into teners are provided. position. 4. Re-install the tube channel assembly, baffle board, 4.'Using a standard flat screw driver tighten the corner ceramic blanket and baffle protection channel. brackets. Figure 42.3. 5. Slide the assembled trim set over the surround set. and then over the appliance matching the mounting tabs on the side pieces with the slots on the appliance. Figure 42.2. 6. Align the 2 screws in the top surround piece to the 2 ° alignment holes on the appliance top. Secure in place. Q Figure 42.2. 7. Use the strain relief in the surround side for blower cord installation and use the cover plug to insert into the hole O where the blower cord is not installed. i Secure 2 Sides to Top Secure to Firebox Face i i Mounting Tabs Slide into Slots on Firebox Face /\ Heat Deflector Strain Relief(or Blower Cord and Cover Plug for bole 5/16 Bolts in each side O Attachment Bar 0 Figure 42.2 5/16 Nuts Figure 42.1 ' g d Corner Brackets Figure 42.3 Page 42 7063-173E May 23, 2013 l LIUMP94-IRE VOYAGEUR Wood Insert G. Standard Surround & Cast Trim Kit 7. Place the cast footers under the metal sides aligning the top Standard Size: 42-1/2 in. W x 30 in. H and bottom holes in the cast footers and metal sides. Large Size: 48 in. W x 34 in. H 8. The 9 mounting clips are shipped in one long strip. Hand Included in Surround Kit: (2)side pieces,.left and right; (1) break apart or use pliers. I top piece; (1)fastener package. 9. Each clip has a clearance notch to allow room for the cast Included in Cast Trim Kit: (2)cast trim legs, left and right; on the insert. Place the clip so the notch is facing the outer (1)cast trim header;(2)cast trim footers,left and right; (1) edges of the surrounds. Figure 43.3. fastener package. 10.It is best to install all of the 1/4-20 screws only half way at Tools Needed: Powered 4 to 6 inches long Phillips head first to allow for adjustments. After adjustment, tighten the screw driver; pliers 2 screws in each cast footer first and then work your way 1. Remove contents from box being careful not to scratch or around to the rest. damage the cast trim pieces. 11.Slide surround and trim over the top of the insert into place 2. Lay surround face down on a protected surface to prevent matching the mounting tabs on the metal sides with the slots on the insert. Figure 43.4. scratching. 3. Using a 4 to 6 inches long Phillips head screw driver attach 12.Align the 2 screws in the top metal surround piece to the the side surrounds to the top surround using(2)#8 sheet 2 alignment holes on the appliance top. Secure in place. metal screws on each side provided with the kit Figure 43.4. 4. Place the peel and stick round felt vibration insulation pads on the front side in each corner of the top metal piece and on the back side in each corner of the top cast piece. Figure 43.1. 5. Place the corresponding cast trim pieces (2 cast trim sides Clearance Notch and 1 cast trim header) underneath the panel set, also face / down. Align the holes in the metal pieces with the 5 bosses Back �[ on the top cast piece and 2 bosses on each side piece. of 6. Secure the magnet to the bracket and attach the magnet and Side bracket to each metal side piece at the bottom. The magnet Piece is facing the front. Figure 43.2. I (4)Felt Vibration Insulation Pads Figure 43.3 i Secure Surrounds to Cast Trim Kit Magnet Attached-Faces Front i Figure 43.2 Attach Magnet before installing Cast Footers V i / � V l Cast Footers, Left&Right r Match Mounting Magnet Installed I Tabs to Slots on \ the appliance Figure 43.1 Figure 43.4 May 23, 2013 7063-173E Page 43 VOYAGEUR Wood Insert �UADR�1- /RE H. All Cast Surround Kit I. Blower Cord Installation on Left Side Size: 40 in. W x 30 in. H Included in Surround Kit: (2)side pieces, left and right; (1) The blower cord is shipped to be installed on the right side I top piece; (1)fastener package. of the appliance. You may relocate the cord so it is on the left side. Tools Needed: Powered 4 to 6 inches long Phillips head Overview: You are removing the power cord from the screw driver;pliers blower controls, re-routing the cord to the left side and re- 1. Remove contents from box being careful not to scratch or installing the power cord to the blower controls. Refer to damage the cast trim pieces. the exploded drawing on page 45. 2. Lay surround pieces face down on a protected surface to prevent scratching. 3. Align the bosses on the top piece to the holes on the side pieces. Secure the 3 pieces together. 4. Attach the mounting brackets to the side pieces included with the kit. Figure 44.1. 5. In order to get a tight seal for the surround,you must repositions a side shield. There are two holes on the shield and it will come from the factory secured in the first (left) hole. Remove the shield and re-install using the second(right)hole.Figure 44.2. 5. Position the trim on the appliance matching up the mounting brackets with the slots on the appliance. 6. Attach the surround to the appliance 2 screws. DO NOT OVERTIGHTEN SCREWS - MAY DAMAGE PROCELAIN FINISH. Figure 44.3 1. Swing the grille down to expose the 2 bolts, one at each end. Remove the bolts and pull blower �. access assembly away from appliance and store away from your work area. s 4 Mounting Brackets ( ,� 6 Figure 44.1 Figure 44.4 r 2. Remove the 2 screws in the hold down bracket in front of the blower assembly. You do not need to remove the blower from the hold down bracket. Mounting 3. Disconnect the 2 blower wires that are attached Brackets to the wire harness and pull the blower assembly Attach to Appliance Remove and Reposition away from the appliance. with Screws Side Shield using Second Do not overtighten-may Hole damage porcelain finish Figure 44.2 Page 44 7063-173E May 23, 2013 LIUMP9 1RE® VOYAGEUR Wood Insert Green Grounding z k; Wire a AAIB Remove Screw # W8 .' 4 ....a�r"i b�M Figure 45.4 m . 6. Remove the screw that is holding the ground lug Figure 45.1 to the control plate. 4. Remove the 2 screws at the top of the control plate. Push the bottom of the control plate to the inside of the appliance and partially remove the control plate assembly. White Wire N r t Black Wirer Figure 45.5: X = 7. Use needle nose pliers to remove the strain relief that protects the power cord from the control plate. Figure 45.2 5. Locate the black and white wires that are part of the power cord and disconnect those wires from the wire harness. Placement Slot Blower Access / Assembly / Grille hinges / Hold Down downward / Bracket t / \y Snap Disc Bracket Blower Control Plate Remove Screws& Pull Access Assembly Remove Screws from Hold Down away from Insert Bracket and Pull Blower Assembly Figure 45.3 Forward.Do not Remove Blower from the Hold Down Bracket May 23, 2013 7063-173E Page 45 VOYAGEUR Wood Insert UUMP9 117E z White Wire Black Green 0,1`; Fiber P Grounding7,11.1,11 : 2Wrapped Wire Wire 4' i ✓G&S I Figure 46.1 Figure 46.4 8. The power cord is now disconnected from the blower 11.Connect the white wire on the power cord into the control plate. Pull the cord out through the right side fiber wrapped wire on the wire harness. Connect the of the appliance. black wire on the power cord to the white wire on the rheostat. Re-attach the green ground terminal to the control plate. Grommet �� i r, Route Cord Through Retainer Clip Figure 46.2 9. Insert the power cord throught the left side of the appliance in the hole contains the grommet. Pull the Figure 46.5 connection ends to the right side. Route the power 12.Insert the control plate assembly back into the cord through the retainer clip. appliance as shown. Tilt the assembly forward and then lift up and rotate the bottom towards the front of the appliance at the same time ensure that the snap disc holder is properly seated. Secure plate to the appliance. Strain Relief Route Wires through Retainer Clip �? �. mNw Replace Screws in Hold Down Bracket?, ak •,: 1.Awa.; i G v. x - '• ., Figure 46.6 Figure 46.3 13.Push in the blower and hold down bracket into 10.Replace the strain relief on the power cord in the appliance matching up the tab on the bracket and same position as before. Locate the indentation on placement slot on the appliance. Secure bracket the cord made by the strain relief. Once replaced, and reconnect blower wires (no polarity to worry push the strain relief back into the control plate. about) routing wires through the retainer clip. Page 46 7063-173E May 23, 2013 �U�1DR�1- /RE• VOYAGEUR Wood Insert Mobile Home Installation 10 1. An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It Spark Arestor Cap must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire. Smoke spillage can also set Storm Collar off smoke alarms. 2. Unit must be secured to the mobile home structure. Root Flashing Remove bolts from each side of insert and use plumbers tape to secure to structure (a washer may be required). Re-install bolts. 3. Unit must be grounded with #8 solid copper grounding Joist Shield/Firestop Double Wall wire or equivalent and terminated at each end with N.E.C. connector Pipe approved grounding device. 4. The factory-built fireplace must meet (UM)84-HUD requirements for outside combustion air supply to the fireplace fire chamber and the chimney must be listed to Figure 47.1 UL103 HT or a listed UL-1777 full length six inch(152mm) diameter liner must be used. It must be equipped with a spark arrestor cap and the outside air must be installed Q WARNING on the insert. 5. Refer to page 30 of this manual for clearance to SSS Asphyxiation Risk. combustibles and floor protections requirements. All — • NEVER INSTALL IN A SLEEPING ROOM. clearances must be followed precisely. Consumes oxygen in the room. 6. Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure. 7. Followthe chimney and chimney connector manufacturer's A WARNING instructions when installing the flue system for use in a mobile home. Fire Risk. � 8. Burn wood only. Other types of fuels may generate Asphyxiation Risk. poisonous gases (e.g., carbon monoxide). — Do not draw outside combustion air from: • Wall,floor or ceiling cavity 9. If unit burns poorly while an exhaust blower is on in home, Enclosed space such as an attic or garage (i.e., range hood), increase combustion air. SSS • Close proximity to exhaust vents or chimneys. 10. Installation shall be in accordance with the Manufacturers Home&Safety Standard (HUD) CFR 3280, Part 24. Fumes or odor may result NOTICE: • Offsets from the vertical, not exceeding 450, are allowed per Section 905(a) of the Uniform Mechanical Code CAUTION (UMC). • Offsets greater than 450 are considered horizontal and are THE STRUCTURAL INTEGRITY OF THE MOBILE HOME also allowed,providing the horizontal run does not exceed FLOOR,WALL AND CEILING/ROOF MUST BE MAINTAINED ° Do NOT cut through: 75/o of the vertical height of the vent. • Floor joist,wall,studs or ceiling trusses. • Construction, clearance and termination must be in com- • Any supporting material that would affect the structural integ- pliance with the UMC Table 9C.This installation must also rity. comply with NFPA 211. NOTICE:Top sections of chimney must be removable to allow maximum clearance of 13.5 feet(411cm)from ground level for transportation purposes. May 23 2013 7063-173E Pae 47 Y � 9