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HomeMy WebLinkAboutBuilding Permit #588-15 - 72 WINDSOR LANE 1/7/2015 - r BUILDING PERMIT "�ti 0 TOWN OF NORTH ANDOVER 3? g -? ` APPLICATION FOR PLAN EXAMINATION tl �O U p 1. Permit No#. �� Date Received i � A°q^reo�ePy,(5 Date Issued: I IMPORTANT: Applicant must complete all items on this page ' {PtR®PE�2�T�YtOV1/NEf2�,_.. L'Firitr u' -Fi t� ,100 Year St cru ur'� -37.6`s. �n�o1 IMf,§P IPARCEL _ 1 .. fiZ®NINGA.®,19T;RI T-,7T H. sto is ®istnctA wye tno:� achineSho` �Uilla3e") a tenor pgY TYPE OF IMPROVEMENT PROPOSED USE Residential Non- Residential 0 New Building CkrOne family Mddition ❑Two or more family ❑ Industrial Alteration No. of units: ❑ Commercial ❑ Repair, replacement ❑Assessory Bldg ❑ Others: ❑ Demolition ❑ Other z_„ " Septic ®1Nell t© FI"oo ani 1pWetlarids YI" ! Wato shed, District 9 - . p.� . DESCRIPTION OF WORK TO BE PERFORMED: 'fKaV z,tL WOa& lS v2 r�OWW ' V1'1�0'd h►''j/ D ��e� 64eel `ice v I� Identification- Please Type or Print Clearly OWNER: Name: Phon -7/0-?063 Address: /fddCes-s ksumervisor's Home I �rouement`Lice seg � q L i_¢,_, ml?. ,sf. ._ �.- Exp. Date1�L� ARCHITECT/ENGINEER Phone: Address: Reg. No; FEE SCHEDULE:BULDING PERMIT.$12.00 PER$1000.00 OF THE TOTAL ESTIMATED COST BASED ON$125.00 PER S.F. r Total Project Cost: $ 4t r" a FEE: $���� Check No.: \6--;W Receipt No.: OTE: Persons contracting it unregistered contractors do not have access.t a ara d gnature oftA'ent/®wner .., Signare tu 'of contractor` , , _ .. .. __. Plans Submitted ❑ Plans Waived 0 Certified Plot Plan ❑ Stamped Plans ❑ TYPE OF SEWERAGE DISPOSAL Public Sewer ❑ Tanning/Massage/Body Art ❑ Swimming Pools ❑ Well ❑ Tobacco Sales ❑ Food Packaging/Sales ❑ Private(septic tank,etc. ❑ permanent Dumpster on Site ❑ THE FOLLOWING SECTIONS FOR OFFICE USE ONLY INTERDEPARTMENTAL SIGN OFF - U FORM PLANNING & DEVELOPMENT Reviewed On Signature_ COMMENTS CONSERVATION Reviewed on Signature COMMENTS HEALTH Reviewed on Signature COMMENTS r Zoning Board of Appeals: Variance, Petition No: Zoning Decision/receipt submitted yes Planning Board Decision: Comments Conservation Decision: Comments Water & Sewer Connection/Signature& Date Driveway Permit DPW Town Engineer: Signature: .Y Located 384 Osgood Street FIRE DEPARAT,MENT , Temp D _ er,ontisite, �yes� r umpst {Locateci�t�124KIVIain�St�eet Frer Depart"mentsgnature/date i II Dimension Number of Stories: Total square feet of floor area, based on Exterior dimensions. i' Total land area, sq. ft.: ELECTRICAL: Movement of Meter location, mast or service drop requires approval of Electrical Inspector Yes No DANGER ZONE LITERATURE: Yes No MGL Chapter 166 Section 21A—F and G min.$100-$1000 fine I . NOTES and DATA— (For department use) I I � II � I I ' I ❑ Notified for pickup Call Email Date Time Contact Name Doc.Building Permit Revised 2014 Building Department The following is a list of the required forms to be filled out for the appropriate permit to be obtained. Roofing, Siding, Interior Rehabilitation Permits ❑ Building Permit Application ❑ Workers Comp Affidavit ❑ Photo Copy Of H.'I.C. And/Or C.S.L. Licenses ❑ Copy of Contract ❑ Floor Plan Or Proposed Interior Work ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit Addition Or Decks ❑ Building Permit Application ❑ Certified Surveyed Plot Plan ❑ Workers Comp Affidavit ❑ Photo Copy of H.I.C. And C.S.L. Licenses ❑ Copy Of Contract ❑ Floor/Cross Section/Elevation Plan Of Proposed Work With Sprinkler Plan And Hydraulic Calculations (If Applicable) ❑ Mass check Energy Compliance Report (If Applicable) ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg Permit New Construction (Single and Two Family) ❑ Building Permit Application ❑ Certified Proposed Plot Plan ❑ Photo of H.I.C. And C.S.L. Licenses ❑ Workers Comp Affidavit ❑ Two Sets of Building Plans (One To Be Returned) to Include Sprinkler Plan And Hydraulic Calculations (If Applicable) ❑ Copy of Contract ❑ Mass check Energy p p Compliance Report ❑ Engineering Affidavits for Engineered products NOTE: All dumpster permits require sign off from Fire Department prior to issuance of Bldg. Permit In all cases if a variance or special permit was required the Town Clerks office must stamp the decision from the Board of Appeals that the appeal period is over. The applicant must then get this recorded at the Registry of Deeds. One copy and proof of recording must be submitted with the building application I Doc:Building Permit Revised 2014 I Location No. � 15 Date 4 �� e - TOWN OF NORTH ANDOVER eD Certificate of Occupancy $ b Building/Frame Permit Fee i -" Foundation Permit Fee_ $ �„ Other Permit Fee $ .47Ft)N TOTAL $ Check# 23401 Building Inspector r -911 NORTH .� _ . w: 1 _ : �. .c . . ve: � O 4 iy 1 20 IS o h ver, Mass, M COCNIc"twicK �•9 ASR^reo �,44`�,�5 S u BOARD OF HEALTH Food/Kitchen PER T D Septic System THIS CERTIFIES THAT .............................................. .......! R............................................... ........ BUILDING INSPECTOR..... has permission to erect .......................... buildings on . 72....L�. . . .. N�Ss L�. ...................... ` Foundation ......... ..... ........ ...... ..... ........ .. Rough toto be occupied as ....................... ... ...................................................................................................... Chimney provided that the person accepting this permit shall in every respect conform to the terms of the application Final on file in this office, and to the provisions of the Codes and By-Laws relating to the Inspection,Alteration and Construction of Buildings in the Town of North Andover. PLUMBING INSPECTOR VIOLATION of the Zoning or Building Regulations Voids this Permit. Rough Final PERMIT EXPIRES I 6 MO THS ELECTRICAL INSPECTOR UNLESS. CONSTRU ._, 'ION 'IO ARTS - Rough Service ................................................................................ Final BUILDING INSPECTOR GAS INSPECTOR Occupancy Permit Required to Occupy Building Rough Display in a Conspicuous Place on the Premises — Do Not Remove Final No Lathing .Or Dry Wall To Be Done FIRE DEPARTMENT Until Inspected and Approved by the Building Inspector. Burner Street No. Smoke Det. AC40RD10® CERTIFICATE OF LIABILITY INSURANCEDATE(MM/DDNYYY) 12/31/2014 THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER. THIS CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S), AUTHORIZED REPRESENTATIVE OR PRODUCER,AND THE CERTIFICATE HOLDER. IMPORTANT: If the certificate holder is an ADDITIONAL INSURED,the policy(ies) must be endorsed. If SUBROGATION IS WAIVED, subject to the terms and conditions of the policy,certain policies may require an endorsement. A statement on this certificate does not confer rights to the certificate holder in lieu of such endorsement(s). PRODUCER CONTACT NAME: Judith George CIC,CPIA,CPIW FIAI/Cross Insurance PHONE (603)669-3218 AIC No:(603)645-4331 1100 Elm Street AIL ADDRESS:Jgeorge@crossagency.com INSURERS AFFORDING COVERAGE NAIC# Manchester NH 03101 INSURERAAcadia Insurance Group, LLC 31325 INSURED Fences Unlimited Inc INSURERB:Granite State WC Manufacturer's Mis-Bec of NH, Inc. dba The Stove Shoppe INSURERC: The Commons INSURER D: 25 INDIAN ROCK ROAD ROUTE 111 INSURERE: WINDHAM NH 03087 INSURER F: COVERAGES CERTIFICATE NUMBER:15-16 All- NH WC REVISION NUMBER: THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD INDICATED. NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS, EXCLUSIONS AND CONDITIONS OF SUCH POLICIES.LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS. INSR ICY EXP LTR TYPE OF INSURANCE ADDL SWVD UBR POLICY NUMBER MMIDDIYYW MFF MLDD/YYYY LIMITS GENERAL LIABILITY EACH OCCURRENCE $ 1,000,000 DAMAGE TO RENTED X COMMERCIAL GENERAL LIABILITY PREMISES Ea occurrence $ 250,000 A CLAIMS-MADE OCCUR PA0311123-15 1/1/2015 1/1/2016 MED EXP(Any one person) $ 5,000 PERSONAL&ADV INJURY $ 1,000,000 GENERAL AGGREGATE $ 2,000,000 GEN'L AGGREGATE LIMIT APPLIES PER: PRODUCTS-COMP/OP AGG $ 2,000,000 17 POLICY X PRO X LOC $ AUTOMOBILE LIABILITY EOMBIINdEeDtSINGLE LIMIT 1,000,000 A ANY AUTO BODILY INJURY(Per person) $ ALL OWNED X SCHEDULED 0311124-15 1/1/2015 1/1/2016 BODILY INJURY(Per accident) $ AUTOS AUTOS X HIRED AUTOS X NON-OWNED PROPERTY DAMAGE $ AUTOS Per accident Uninsured motorist property $ 25,000 X UMBRELLA LIAB X OCCUR EACH OCCURRENCE $ 5,000,000 A EXCESS LIAB CLAIMS-MADE AGGREGATE $ 5,000,000 DED I I RETENTION$ UA0311125-15 1/1/2015 1/1/2016 $ B WORKERS COMPENSATION WC012014000032 X WC STATU- OTH- AND EMPLOYERS'LIABILITY ANY PROPRIETOR/PARTNER/EXECUTIVE YIN (3a•) NH E.L.EACH ACCIDENT $ 1 000 000 OFFICER/MEMBER EXCLUDED? FN] NIA 11 officers included 1/1/2015 1/1/2016 (Mandatory In NH) E.L.DISEASE-EA EMPLOYE $ 1 000 000 If yes,describe under DESCRIPTION OF OPERATIONS below E.L.DISEASE-POLICY LIMIT $ 1,000,000 DESCRIPTION OF OPERATIONS I LOCATIONS/VEHICLES (Attach ACORD 101,Additional Remarks Schedule,if more space is required) Refer to policy for exclusionary endorsements and special provisions. CERTIFICATE HOLDER CANCELLATION SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN ACCORDANCE WITH THE POLICY PROVISIONS. For Informational Purposes Only AUTHORIZED REPRESENTATIVE J George CIC,CPIA,CPI -'x�^-' ACORD 25(2010/05) ©1988-2010 ACORD CORPORATION. All rights reserved. E INS025 nninnss n Tho Ar(1Rrl name and Innn are ronicfororl m2riec of Arrwn The Commonwealth of.M"assachusetis ,_ - Department of ludirshigl Accidinis Office ofinvestigations 600 Washington Street Boston,MA.02111 www mass gov/ciia nsfflers 'workers''workers' MUM:SuRders/ContrcactorsXl ecl•�i� "xhit�me�dbl ApnXxcaunformatiou r, ,/ '•zation!)•ndividaa].): TTama(SusinesslOxgani , .A.ddxess: � ,� (A City/StatelZip. ►W ►• V- p 3o Phone#: l O .s3 OSJ'S— Type of project(required): .5L, ut an employer?check the appropriate box: F 1am a employer with_6.� 4. El I am a general contractor and 1 6• Q New contraction. have,I*edthe sub-contractors mployees(full and/or part ite). listed on the attached sheet." 7. ❑Rem.odeling 2,❑ I am a solo proprietor Orpaxtner These sub-contractors have 8. [(Demolition ship and'have no employees working for me in any capacity. workers'comp.insurance. g• []Building addition [No workers'comp.insurance 5• ❑W e are a corporation and its 10.[]B Electrical repairs or additions xequixed.l officers have exercised their right of exemption per MGL 11.[]I'lumbingrepayrs or additions 3•El am a homeowner doing all wow c.152,§1(4),and we have no l2•[]hoof e air Myself.[No workers comp. +9•b1 waack Ave insurance required.]? employees.j�]•o workers' 13,�-Other comp.insurance required zAny applicant that checks box#1 mustalso fdl outthe section below showingtheir workers'eompensationpolicy information. Homeowners who submit this affidavit indieatingthey ire doing allworlc and then hire outside contractors must submit a new affidavit indicating such. xContracfors that checkthis box must attached an additional sheet showing the name of the sub-confractors andtheir workers'comp.policy information. X am an employer that is provI ng 1porkers,compensation zr�surance fog my ernployees: .Below is thepolicy aytuikb site information. Insurance Company Name: c or Self ins.Lic.#�: O 3 Expiration Date: policy# ' 01 SfT Sob Site Address: '4ZZ (,t�!V�lJI/13�Q L v� City/State,/Zip. Attach a copy of the workers'compensation-policy declaration page(Showing the policy number and expiration date). Failure to secure coverage as xequired.under Section 25A of MGL o,152 can lead to the imposition of criminal penalties of a iiue up to$1,SOOAO and/or one✓year impxis nt,as well as civil:penalties in the form.of a STOP WORK ORDER.and a fine of up to$250.00 a day against the viol r. advised that a copy of this statement may be forwarded to the Office of Investigations Of the insur ce co rage verification. ^ X do Itereby ger a ie pa d alties of per• triad the information provided aliov •ie&true and correct: Date: / 7 Si attire: phone#: Official use only. Do not write in this area,to lie completed by city or town official. City or Town: permit/License# IssuingAuthority(circle One): x.$oard of Health ?.7BuildingDepartment S.City/Towa Cleric 4.Flectxical inspector 5.Plumbing bspector 6.Other y Phone#: Information and Instructions ' Massachusetts General Laws chapter 152 requires all employers to provide workers'compensation for their employees. Pursuant to this statute e " an mployee is defined as ...every person in the service of another under any contract ofhire,• _ express orimplied,oral os written?, An employer`is defined as"an individual,partnership,association,corporation or other legal entity,or any two oxmore of the foregoing engaged in a joint enterprise,and including the legal representatives of a deceased employer,or ttie receiver or Mistee`of an individual,partnership,association or other legal entity,employing employees. However the owner of a dwelling house having not more than three apar6mnts and who resides therein,or the occupant of the dwelling house of another who employs persons to do maintenance,construction ox repair work on such dwelling house or on the grounds ox building appurtenant thereto shall not because of such employment be deemed to be an employer" MGL chapter 152,§25C(6)also states that"every state or local licensing agency shall withhold the issuance or renewal of a license or permit to operate a busfuess or to construct buildings in nae commonwealth for any applicant who has not pxoduced.acceptable evidence of compliance with the insurance coverage required." Additionally,MGL chapter 152,§25C(7)states"Neither the commonwealth nor any of its political subdivisions shall enter into any contract for the performance of public work until acceptable evidence of compliance with the insurance requirements of this chapter have beenpresented to the contracting authority." Applicants Please fill out the workers'compensation affidavit completely,by checking the boxes that apply to your situation and,if necessary,supply sub-contractors)name(s),address(es)and phone number(s)along with theircertificate(s)of insurance. Limited Liability Companies(LLC)or Limited Liability Partnerships(LLP)with no employees other than the members or partners,are notrequiredto carry workers'compensation insurance. IfanLLCorLLPdoes have employees,apolicy is xequixed. Be advised that this affidavit maybe submitted to the Department of Industrial Accidents foT confirmation of insurance coverage. Also be sure to sign,and date the affidavit. 'the affidavit should be xetum,edto the city or town thatthe application for thapemiit or license is being requested,not the Department of Industrial Accidents. Should you have any questions regarding the law or if you are required to obtain a workers' compensation policy,please call the Department at the number listed below. Self-insured companies should'enter their self-insurance license number on the appropriate line. ` City or Town Officials Please be sure that the affidavit iscomplete andprintedlegibly. TheDepartmenthasprovided aspaceatthebottom of the affidavit for you to fill out in the event the Office of Investigations has to contact you regarding the applicant. Please be sure to fill in the permit/license number whiehwill be used as a reference number. In addition,an applicant that must submitmultiple permit/license applications in any given year,need only submit one affidavit indicating current policy information(ifnecessaay)and under"Tob Site Address"the applicant shouldwrite"all locations in (city or town)."A copy of the affidavit that has been officially stamped or marked by-the city or town may be provided to the applicant as proof that a valid affidavit is on file for future permits or licenses. Anew affidavit must be filled out each year.Where a home owner or citizen is obtaining a license or permit not related to any business or commercial venture (i.e.a dog license orpermit to Twin leaves etc)said person is NOTxequired to complete this affidavit. The Office of Investigations would like to thank you in advance for your cooperation and should you have any questions, please do nothesitafeto give us a call. The Department's address,telephone and fax number: The Ga aoAea th Ofyqssarhv P Department cf fndudl6al Acoldent t A Q0 WasXaiagii'at� Boston,MA. 021 It Tei, 617-22Z4 406 or 1-877�MASS Revised 5 z6-o5 Fax 617-727-7749 WWW-Maagovlcha S A L E S O R D E R PAGE:1 THE STOVE SHOPPE PHONE#: (781)710-9063 DATE: 12/26/2014 25 INDIAN ROCK ROAD, ROUTE 11 CELL#: ORDER#: 18411 WINDHAM, NH 03087 ALT.#: CUSTOMER#: 133589 Phone#: (603)537-0555 P.O.#: CP: Steve B Fax#: (603)537-0556 TERMS: Cash LOCATION: 1 SALES TYPE: Work Order STATUS: Back Ordered TAG#: TECH: Mario B BILL TO ' 133589 SHIP TO Matt Carpenter Matt Carpenter 72 Windsor Ln 72 Windsor Ln N Andover, MA N Andover, MA YEAR MFR MODELNUMBER DESCRIPTION VIN/SERIAL# MILEAGE/METER 1: INSTALL HYBRIDFYRE Tech: Mario B [ ] MFR ,PRODUCT NUMBER_ ;DESCRIPTION ORD SOLD B/O i. PRICE �'� NET T_OTAL_7 TRV 99800177 Large Flush Wood 1 0 $3,009.00 $2,708.10 $2,708.10 Hybrid-Fyre Includes 4Pk S/N: 1404-003111 TRV 96400713 Faces,Arched Door Classic 1 0 $323.00 $323.00 $323.00 Arch Black TRV 96100392 Large Flush Wood 1 1 $161.00 $161.00 $161.00 Hybrid-Fyre Insert Pane **** LAB25 Install Wood Insert w/Full 1 0 $0.00 $0.00 $0.00 Liner LAB LABOR COST 6 Labor Cost for Install 1 0 $660.00 $660.00 $660.00 ZFX 20ILKTX06351 Liner Kit, SS-6"x 35'No T 1 0 $981.53 $981.53 $981.53 w/A Type ROC 6DP Damper Plate 6" 1 0 $44.95 $44.95 $44.95 RUT 76C Silicon CLEAR High 1 0 $13.50 $13.50 $13.50 Heat10.3oz Cartridge LAB note 1 0 $0.00 $0.00 $0.00 ********NOTE********** LAB NOTE 1 These parts represent a 1 0 $0.00 $0.00 $0.00 typical install LAB NOTE 2 However other parts may be 1 0 $0.00 $0.00 $0.00 require. **** CUSTOMER PICK-UP CUSTOMER PICK-UP 1 0 $0.00 $0.00 $0.00 ****NO SALES TAX**** PER Permit Permit& Processing Fee 1 0 $125.00 $125.00 $125.00 Parts Job 1: $5,017.08 Subtotal Job 1: . $5,017.08 Thank you for your business! TOTAL PARTS: $5,017.08 TOTAL LABOR: $0.00 SUBTOTAL: $5,017.08 TAX: $0.00 ORDER TOTAL: $5,017.08 12/26/2014 PMT MASTERCARD:82170P $2,500.00 BALANCE REMAINING: $2,517.08 Pmt MasterCard AUTH#:82170P $2,500.00 XXXX-XXXX-XXXX-4072 Credit Office of Consumer Affairs and Business Regulation 10 Park Plaza - Suite 5170 Boston, Massachusetts 02116 Home Improvement Contractor Registration Registration: 154473 Type: Private Corporation Expiration: 3/14/2015 Tr# 237113 MIS-BEC OF N.H. INC. KEN SZYMANSKY 25 INDIAN ROCK RD. SUITE 19 WINDHAM, NH 03087 Update Address and return card.Mark reason for change. E] Address 1:1 Renewal [-] Employment ❑ Lost Card SCA 1 Co 20M-05/11 V1?.G' .onvr�aa�a�uec�Ll4t O�UIbQCGC!'LLIJ'GI,�.f �\ Office of Consumer Affairs&Business Regulation License or registration valid for individul use only kOME IMPROVEMENT CONTRACTOR before the expiration date. If found return to: egistration: 154473 Type: Office of Consumer Affairs and Business Regulation xpiration: .3/14/2015 Private Corporatic : 10 Park Plaza-Suite 5170 Boston,MA 02116 MIS-BEC OF N.H.INC.. .' KEN SZYMANSKY 25 INDIAN ROCK RD. 'SUITE.1b WINDHAM, NH 03087 Undersecretary Not valid without signature Massachusetts -Department of Public Safety State f New ampshire l Board of Building Regulations and Standards GAS FIT RSIQ�LICE Construction Supen-isor License: CS-096606 NAME: KENNET SZ AI KY KEN T SZYMANSJtY '� ENDORSEMENTS • T �N 27 TICKLEfANGY = DATE ISSUED: 1/09/ 14 SALEM NH 03079 tjD DATE EXPIRE . 021291201) 1�1 - . -.5. )I 14"`� Expiration LICENSE GF0700998 Commissioner 02/2512016 Large Flush 2 Introduction Wood Insert Introduction rM We welcome you as a new owner of a Large Flush Wood Insert. In purchasing a Large Flush Wood Insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects TRAVIS INDUSTRIES (Rectangular or Arched) both a concern for the environment and aesthetics. This insert is one of the finest appliances the world HOUSE O F FIRE over. This manual will explain the installation,operation,and maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience. We offer our continual support and guidance to with Hybrid-Fyre TM Te c h n o/o_g y help you achieve the maximum benefit and enjoyment from your appliance. Important Information No other Large Flush Wood Insert appliance has the Register your warranty online at: same serial number as yours. The serial number is stamped onto the label on the back of the appliance. traviswarranty.com t This serial number will be needed in case you require Or,mail your warranty card to: service of any type. Travis Industries House of Fire 12521 Harbour Reach Drive Model: Larue Flush Wood Insert Mukilteo,WA 98275 Serial Number: Save Your Bill of Sale. To receive full warranty coverage,you will WARNING Purchase Date: need to show evidence of the date you Owners Manual purchased your heater. Do not mail your Bill HOT GLASS WILL Purchased From: of Sale to us. CAUSE BURNS.• We suggest that you attach your Bill of Sale Masonry Fireplace Insert DO NOT TOUCH GLASS • Zero-Clearance(Metal)Fireplace Insert UNTIL COOLED. to this page so that you will have all the NEVER ALLOW CHILDREN information you need in one place should the Save these instructions for future reference TO TOUCH GLASS. need for service or information occur. SAFETY NOTICE. NaroNa< We suggest that our woodburning hearth IN��products be installed and serviced by If this appliance is not properly installed, a house fire may result. professionals who are certified in the U.S. pp p p y y by the National Fireplace Institute®(NFI)as For your safety, follow the installation directions. Contact local ,L NFI Woodburning Specialists or who are �+ certified in Canada by 0 building or fire officials about restrictions and installation CERTIFIED Wood Energy Technical WoaE���r rern�r�alrr�r�my inspection requirements in your area. 9 Training(WETT). Travis Industries, Inc. E1� us 12521 Harbour Reach Drive ©Copyright 2015,T.I. c Mukilteo,WA 98275 $10.00 100-01273 � Listed www.travisproducts.00m 4141212 Intertek Tested to:U.L.1482&ULC S628 ©Travis Industries 100-01273 4141212 S Table of Contents • The viewing door must be Gasoline or other flammable dosed and latched during liquids must never be used to operation. start the fire or"Freshen Up"the Introduction......................................................2 Inspecting&Cleaning the Combustor.................19 Smoke from this appliance may fire. Do not store or use Important Information......................................2 Starting a Fire.................................................20 active a smoke detector when as gasoline or other flammable Installation Options..........................................6 Adjusting the Bum Rate................................21 the door is open. liquids in the vicinity of this Features............................................................6 Approximate Air Control Settings:.......................21 Never block free airflow through appliance. Heating Specifications. .......... 6 Ash Removal..................................................21 the air vents on this appliance. Dimensions.......................................... 6 Blower Operation...........................................22 Re-Loading the Stove....................................22 This appliance designed and Ashes must be disposed i li Emissions and Efficiency................................6 approved for the burning of cord metal container with a tight lid Planning the Installation..................................7 Overnight Bum...............................................22 wood only. Do not attempt to © and placed on a non- Preparation for Installation....................................7 Normal Operating Sounds............................22 bum any other type of fuel other combustible surface well away Additional Accessories Needed for Installation.....7 Hints for Burning...........................................23 than cord wood in this ASHE from the home or structure. Additional Requirements for Canada....................7 Selecting WOOd..............................................23 appliance,it will void all Fireplace Requirements..................................8 Why Dry Wood is Ke warranties and safety listings. Fireplace Altered Tag.......................................8 Wood Cutting and Storage..................................23 Insert Placement Requirements.....................9 Troubleshooting.............................................24 Daily Maintenance de stove is in use) 25 Do not laude the appliance while Keep furniture,drapes,curtains, Hearth Requirements... .....................................10 � it is hot and educate all children wood,paper,and other USA...................................................................10 Remove Ash(if necessary).................................25 Clnecessary) of the danger of a hicombustibles a minimum of 36" Clean the Glass if CANADA.............................................................10 ( M............................25 temperature appliance. Young away from the front of the Mantel Requirements.....................................10 Monthly Maintenance(while appliance is in children should be supervised appliance. Masonry Fireplace Requirements................11 use)..................................................................26 when they are in the same room Door and Glass Inspection..................................26 as the appliance. Zero-Clearance(Metal)Fireplace Door Latch Adjustment.......................................26 Requirements.................................................11 Creosote-Formation and Need for Removal.....26 Drafting Performance....................................12 Yearly Maintenance...... """"""""""""""""'27 This appliance must be property Y Contact our local building................ 2 Touch-Up Paint..................................................27 installed to prevent the officials to obtain a permit and Leveling BoltInstallation...............................12 Cleaning the Air Dud and Blower(if applicable).27 possibility of a house fire. The information on any installation Fettle Installation............................................12 Firebrick and Baffle Inspection............................27 instructions must be strictly restrictions or inspection Flue Installation..............................................13 Cleaning the Catalytic Combustor.......................28 adhered to. Do not use Ok requirements in your area. Sealing the Flue to the Insert..............................13 Door Parts.......................................................29 makeshift methods or Notify your insurance company Surround Panel Installation..........................14 Replacing the Glass............................................29 compromise in the installation. of this appliance as well. Face Installation.............................................14 Replacing the Door Gasket.................................29 Re-Routing the Electrical Cord to the Left Blower and Electrical Parts..........................30 Side..................................................................15 Firebox Parts..................................................31 Inspect the chimney connector ,Safety Notice..................................................16 Baffle Parts.........................................................31 and chimney at least twice This appliance must be Before Your First Fire..... Baffle Removal....................................................31 monthly and dean if necessary. connected to a listed high "................"".........16 Creosote may build u and T Verify the Installation...........................................16 Combustor..........................................................31 Y P YPe Clay temperature(UL 103 HT) cause a house fire. HT residential a chimney or an Curing the Paint..................................................1s Air Tube Removal&Replacement...............32 Liner HP Y Over-Firing the Stove..........................................16 Brick Removal&Replacement...........................33 Do not connect this appliance to approved masonry chimney with any chimney serving another a standard day tile,or stainless Opening the Door...........................................17 Catalytic Combustor Temperature Probe appliance. steel liner. Opening the Door................................................17 Installation Instructions................................34 Closing the Door.................................................17 GreenStarJm Igniter—Firebrick and Housing Bypass Operation..........................................18 Installation......................................................35 Catalytic Combustor—Use and Cleaning 19 Listing Label........................................................39 ©Travis Industries 100-01273 4141212 0 Travis Industries 100-01273 4141212 -Safety Precautions 5 6 Stove Installation (for qualified installers only) Never try to repair or replace any part of this appliance unless Do not place clothing or other Installation Options Features instructions are given in this flammable items on or near this manual. All other work must be I appliance. Masonry Fireplace Insert • EPA Phase II Approved done by a trained technician. • Zero-Clearance(Metal)Fireplace Insert • 3 Cubic Foot Firebox Volume • Single Air Control • Accepts Logs Up to 24"Long • Steel Plate Construction(Up to 5/16") Allow the appliance to cool Do not make any changes or . Heavy Duty Refractory Firebrick }}} before carrying out any modifications to an existing Standard High-Tech Blower maintenance or cleaning. masonry fireplace or chimney to Heating Specifications install this appliance. Approximate Maximum Heating Capacity(in square feet)' 1,500 to 2,500 Do not make any changes to the Maximum Bum Time Up to 12 Hours appliance to increase combustion air. 'Heating capacity will vary depending on the home's floor plan,degree of insulation,and the outside temperature. It is also affected by the quality and moisture level of the fuel. Maintain the door and glass seal Dimensions and keep them in good Over-firing the appliance may condition. cause a house fire. If a unit or 6"(153mm)Dia. Do not operate this heater with chimney connector glows,you 630 Lbs.(236 Kg) broken or missing glass. . are over-firing. / 31"786mm Avoid placing wood against the 625" / glass when loading. Do not s9 m slam the door or strike the glass. 26.75" 528mm� Do not throw this manual away. Do not use a grate or other This This manual has important device to elevate the fire off of Manual operating and maintenance the firebox floor. Bum the fire instructions that you will need at directly on the bricks. a later time. Always follow the instructions in this manual. 22^ 559mm 23.5" 597mm Travis Industries,Inc.grants no warranty,implied or stated,for the installation or a s.75/ maintenance of your 2aemm appliance,and assumes no 0 responsibility of any 19" econsequential damage(s). \ a83mm Figure 1 (a)Measure clearances from base of insert (b)Fireplace Opening Emissions and Efficiency 0.58 Grams per Hour(EPA Phase II Approved) 80.3%Efficiency(8415—EPA) Tested for efficiency using B-415.1-10 using the HHV for the test fuel heating value. ©Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 Fireplace Insert Installation (for qualified installers only) 7 8 Fireplace Insert Installation (for qualified installers only) SARM YNOME: Fireplace Requirements Please read this entire manual before you install and use your new room heater. Failure to Figure 2 shows the minimum size requirements for the type of fireplace used. follow instructions may result in property damage,bodily injury,or even death. Contact local building orfire officials about restrictions and installation inspection requirements in \ Minimum Fireplace Size yourarea. a Height front 23.5" 597mm Planning the Installation Co b Height rear 22" 559mm c Width front 33"• 839mm" eWe suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you SL6/e install the fireplace insert yourself,your authorized dealer should review your installation plans. \I Ma d Width rear 20.75" 528mm Check with local building officals for any permits required for installation of this fireplace insert and a Depth 19" 483mm notify your insurance company before proceeding with installation. I f Hearth Depth 18"•' 458mm•• H NOTE:Base of insert must be a Preparation for Installation v��orn h minimum 1"above combustible floor bvs. • Check for damage the exterior of the fireplace insert(dents should be reported,scratches can be surfaces(carpet,wood,etc.). See I �b/ep "Hearth Requirements"for further fixed by applying touch-up paint). b soi1,9 details. • Check the interior of the firebox(replace cracked firebrick and make sure baffle is in place). a g Hearth Width 47" 1093mm 0 The fireplace insert can be lightened by removing the firebricks and baffle(pg.33)-replace before d operation. h FacingWidth 42" 1194mm ^/ i Facing Height Above Base of Insert 37" 940mm Additional Accessories Needed for Installation pyo c e j Mantel Height Above Base of Insert 41" 1042mm • Face Com • Surround Panels(see page14) b`S//b/e Additional Requirements for Canada 9 year/, • Do not remove bricks or mortar from existing fireplace. • This fireplace insert must be installed with a continuous chimney liner of 6"diameter extending from / the fireplace insert to the top of the chimney. The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635,Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents,or CAN/ULC-S640,Standard for Lining Systems for New Masonry Chimneys. Figure 2 Includes 2"(51mm)for power cord installation. ••In the US,a 16"(407mm)hearth may be used if base of insert is 2" • Permanently seal any opening between the masonry of the fireplace and the facing masonry. (sl mm)above combustible floor surfaces(carpet,wood,etc.). • Fireplace insert,or surround panels,may be removed to inspect fireplace insert and fireplace. • Lock existing dampers in the open position. Fireplace Altered Tag Attach the'This fireplace has been altered..."plate to the fireplace(use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. I <i I ©Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 Fireplace Insert Installation (for qualified installers only) 9 01- pT,�- �OMFUFI Insert Placement Requirements Hearth Requirements • The insert must be placed so that no combustibles are within,or can swing within(e.g.drapes, When installing into a masonry fireplace,the hearth must meet Uniform Building Code(UBC)standards. A UBC hearth extending 16"(407mm)in front of the fireplace insert must have a surface 2"(51 mm) doors),36"(915mm)of the front of the insert(Figure 3"q"). above the surrounding combustible floor.(Canada)A UBC hearth extending 18"(458mm)in front of the • Insert and hearth must be installed on a level,secure floor fireplace insert must have a surface 1"(25mm)above the surrounding combustible floor.The surface of a • The minimum clearances,facing,and hearth requirements in Figure 3 must be met. UBC hearth may be raised by applying any noncombustible material.A hearth extending 20"(508mm)or more has no height requirement. Minimum Clearances USA k Sidewall 10.5' 267mm When installing into a zero-clearance fireplace,the hearth must extend 16"(407mm)to the front and 8" I Side Facingnon combustible 5.5" 140mm (204mm)to the sides of the insert.The surface of the hearth must be 2"(51 mm)above the surrounding combustible floor and the hearth must provide and R-value(thermal resistance)of 2.38 or greater. m Top Facing non-combustible 37' 940mm If the insert is a minimum 7"(178mm)above the combustible floor(carpet,wood,etc.)the hearth must n Mantel combustible 41" 1042mm extend 16"(407mm)in front and 8"(204mm)on both sides of the insert. Hearth must be non-combustible (cement board,tile,etc.).No R-value(thermal resistance)is required. o Front Hearth 18"'458mm` CANADA NOTE:Base of insert must be a minimum 1"above combustible floor surfaces(carpet,wood,etc.). See When installing into a zero-dearance fireplace,the hearth must extend 18"(458mm)to the front and 8" "Hearth Requirements"for further details. (204mm)to the sides of the insert.The surface of the hearth must be 1"(25mm)above the surrounding Side Hearth 8" 204mm combustible floor and the hearth must provide and R-value(thermal resistance)of 2.38 or greater. If the insert is a minimum 7"(178mm)above the combustible floor(carpet,wood,etc.)the hearth must Front of Insert 36" 915mm extend 18"(458mm)in front and 8"(204mm)on both sides of the insert. Hearth must be non-combustible r Mantel Breastplate max.1"26mm thick 37"940mm (cement board,tile,etc.).No R-value(thermal resistance)is required. s Mantel Column max.8"204mm dee 5.5' 140mm x Extension Onto Hearth from front edge of insert0" Omm In the US,a 16"(407mm)hearth may be used if base of insert is 2"(51 mm)above combustible floor surfaces(carpet,wood,etc.). See"Hearth Requirements"for full details. Non-Comb..W.Hearth Noncombustible Hearth m1e,Cement Board,etc.) (min.R-Value 2.38) Min.V(25mm) Min. 78mm)7' (1 a L-2 Combustible Mm.18,(458—) Combustible USA Min.16'(407mm) Flooring Flooring Canada Min.18'(458mm) Mantel Requirements Side ey s it k nr 4 oA • See minimum mantel clearances below. Max.Wa 1' mm Max.12'(305mm) m 26 Max.1•(25mm) . ^*• X Min.47' (10412mm) Maximum Mantel Depth(,by) p Min.37' Mantel Height �c FFn F F OF�i aF$ 6 H ( ) Above Bas..f Fireplace 8 !4��•� �/. 47"(1042mm)0 4T O� '�APb'o4�A w� 3Y 36 Figure 3 Bas.of Insert 3T(940mm) 0 Travis Industries 100-01273 4141212 0 Travis Industries 100-01273 4141212 Fireplace Insert . only) Masonry Fireplace Requirements Drafting Performance • Must utilize a positive connection(full reline) This appliance relies upon natural draft to operate. External forces,such as wind,barometric pressure, • Entire fireplace,including chimney,must be clean and undamaged. Any damage must be repaired topography,or factors of the home(negative pressure from exhaust fans,chimneys,air infiltration,etc.), prior to installation of the insert. may adversely affect draft. Travis Industries cannot be responsible for external forces leading to less • Chimney height:15'(4.5M)minimum;33'(10M)maximum(measured from base of insert). than optimal performance. • Enfire fireplace,including chimney,must meet local building requirements. Insert Rollers • The fireplace insert must be placed on a masonry hearth built to UBC standards. Zero-Clearance(Metal)Fireplace Requirements Two rollers are built into the back edge of the insert. This allows the insert to be rolled into position by lifting the front • Must be manufactured by one of the following manufacturers: of the insert and pushing it into position(see Figure 4). Marco •Majestic •Heatilator •Preway •Tempoo •Superior •Heat N Glo •Lennox •Martin •Monesson • Entire fireplace,including chimney,must meet local building requirements • Chimney height:15'minimum;33'maximum. �5 • The damper("A")and grate("B")must be removed(see illustration below). The smoke shelf("C"), internal baffles("D"),screen("E"),and metal or glass doors("F")may be removed(if applicable). Figure 4 The masonry lining("G"),insulation("H"),and any structured rigid frame members(metal sides,floor, door frame,face of the fireplace,etc.—"I")may not be removed or altered Leveling Bolt Installation MASONRY NOTE:Place a metal plate below the bolts on masonry fireplaces to prevent damage to the F I A floor brick. Two leveling bolts are pre-installed on the insert to g O D allow for proper leveling within the fireplace. To O c access the bolts,remove the back comer firebricks E OI and cover plates "a"and"b"). The bolts are pre- threaded to a weld-nut on the base of the insert. Use a 3/4"socket wrench to screw the bolts down B (dockwise)until the insert is level(see"c"). SEALING THE COVER PLATE:We recommend �J • The chimneyon the ZC fireplace must be listed r UL 127 or ULC 610-M87 for all installations. An sealing the cover plate with furnace cement(place on P � y underside of cover plate). thermal protection component of the fireplace or chimney must remain in place. The fireplace and BOLT LENGTH:The included bolts allow chimney must be inspected prior to installation. A NFPA 211 Level II inspection is recommended. approximately 1"of rise. If additional rise is required, Repairs must be made prior to insert installation. The base of the fireplace must be structurally sound use a longer 1/2-13 thread bolt. Make sure the and able to support the weight of the insert. additional bolt length does not interfere with the cover • The stainless steel liner must be 6"diameter and extend the full height of the chimney(also called a plate. positive connection or full re-line). This liner must meet type HT(2100°F)requirements per UL 1777 Figure b (USA)or ULC S635 with"0"clearance to masonry(Canada). The liner must be attached to the insert flue collar and to the top of the existing chimney. Fettle Installation • We recommend using the listed Travis ZC Liner Kit from Duravent(SKU 98900046,47,or 48). If you do not use this kit,you must use the original ZC chimney cap. The fettle is designed to prevent ash from spilling out of the firebox opening.It is held in place with two tabs • The liner support and cap at the top of the chimney must not reduce air flow for the existing air-cooled and slots at the front of the firebox(see pictures below).The fettle is optional and may be removed if desired. chimney system. The Travis ZC Liner Kit includes a cap that meets this provision. - -- • To prevent air from passing u the ZC fireplace chimney the a between the liner and chimney)we `— P P 9 P P Y( gap Y) .. ,. recommend sealing the area near the damper. Use non-combustible material to seal this area(non- backed fiberglass insulation or kaowool). —' • The convection air channel on the fireplace must not be blocked. Do not block any louvers,grills,or e air passages on the front of the fireplace. Entire fireplace,including chimney,must meet local building requirements. Permits may be required for installation. Final approval is contingent upon the authority having local jurisdiction. Inform you 1 W*l9—rc I insurance agent of this fireplace insert. ©Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 Fireplace Insert Installation (for qualified installers only) 13 14 Fireplace Insert Installation (for qualified installers only) Flue Installation Surround Panel Installation RLH Chim-Flex Starter Sections Width Height Part# F�va lnepele«gnl , wee r,me ce*ere RLH manufactures starter Standard Size 42" 32-1/2" 96100392 mree nye nrectecv ee„ea xrc- sections in straight or „d,i,g,„,„,_ ,,rc,,a angled configurations to 1. Before installing,the insert should be in place with the flue attached.Attach the brackets as wmoeeeme iueea,e me nuemme Flee a, e' suit your application. shown below,using the screws included in the hardware pack with the insert.Make sure the They are secured from inside the firebox,making brackets are flush with the front of the convection chamber. sercrninMy s<n installation much easier. >� Contact RLH for additional details: aI{ Flue Opening �X� � www.&im-flex.com \1-1.1 . Sealing the Flue to the Insert 1 This insert utilizes a catalytic combustor to increase efficiency and decrease emissions. This increases the air resistance inside the firebox,making the flue connection especially important.To insure proper draft,and to prevent smoke spillage during re-loading,it is crucial for the flue to be sealed with fireplace cement. If an adapter is used,both joints to the liner and to the insert must be sealed.Use a generous amount of fireplace cement at every connection(where the flue connects to the insert and at every joint). In addition,we recommend using non-combustible fiberglass insulation to seal the fireplace enclosure. By sealing the top and bottom of the chimney,and the surround panels,you will be ensuring outside air is 2. Attach the surround panel as shown below. not pulled into the chimney. Install a non-combustible cover plate to prevent water Cap(prevents water from from entering the chimney entering) Flue Liner The liner must be stainless — steel connector or flexible vent. Follow the liner manufacturer's 47 insturctions for installation and support. Combustible Mantle — — _ Airtight Insulated Clean-Out Remove damper or wire it open i see the section"Insert arp — HINT: When installing the panel,route the wires through the notch on the bottom of Placement Requirements"for F,,m a We recommend using non-combustible minimum clearances and Gem — fiberglass insulation to seal the fireplace the panel(either side). hearth required. _ — enclosure(chimney top and bottom,and surround panels) Face Installation I G ( I I I — — Seal the flue connection to the insert There are several face options available for this fireplace insert. Refer to the instructions included with your face. 0 Travis Industries 100-01273 4141212 0 Travis Industries 100-01273 4141212 Fireplace Insert Installation (for qualified i nstallers only) 15_ 16 Operating Your Appliance Re-Routing the Electrical Cord to the Left Side Safety Notice The power cord is connected to the right side of the insert when it leaves the factory. It may be re-routed If this appliance is not properly installed,a house fire may result.For your safety,follow the installation to the left side following the directions below. Do this procedure before installing the surround panels. A directions.Contact local building or fire officials about restrictions and installation inspection • Disconnect the Molex connector and remove the power cord following the directions below. requirements in your area. Disconnect the molex connector leading from the power cord. Read and follow all of the warnings on pages 4 and 5 of this manual. Rheostat Wires Before Your First Fire Verify the Installation Power Before starting the stove,verify that the stove is properly installed and all of the requirements in this Cord manual have been followed. AKeep all flammable materials 36"away from the front of the stove(drapes,furniture,Clothing,etc.). Use pliers to compress the strain relief Curing the Paint 2 to 4 hours from the top and bottom while pulling it T NOTout of the hole in the side of the insert. This heater uses a heat-activated paint that will emit some fumes while 600 _ proved An additional insert is � starting the first fire. Open doors and windows to the room to vent these provided if using the insert wiring kit. fumes. This typically lasts two to four hours. You may also notice oil burning Route the power through one hole, off of the interior of the heater. This rust-stopping agent will soon dissipate. the rheostat through the other. Leave the rheostatDoor Gasket-The door gasket might adhere to the paint on the front of the wires in place. heater. Leave the door slightly ajar for the first fire and be careful when fdalre sure the power oerd is opening the door after the first fire. diseonrreeted prior to I pondueungthe stethef sestepsq•1sesteps Over-Firing the Stove This stove was designed to operate at a high temperature. But due to differences in vent configuration, Remove the power Dora. fuel,and draft,this appliance can be operated at an excessive temperature. If the stove top or other area starts to glow red,you are over-firing the stove.Shut the air control down to low and allow the stove to • Connect the power cord to the left side following the directions below. cool before proceeding. Attach the molex connector on the Over-firing may lead to damage of plated surfaces. If any portion of the heater glows red,it is power cord to the molex connector A considered over-firing and will void the warranty. on the left side of the insert. Power Cord oe Re-attach the strain relief to the left side(use 0 pliers to compress the strain relief from the top (� and bottom while pushing it into the hole). Remove the button plug from the left side. ©Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 4 � Operating Your Appliance 17 18 Operating Your Appliance Opening the Door Bypass Operation The door becomes hot during use. Use a glove to open the door if the handle is hot. The bypass controls the flow of smoke inside the heater. When pulled out,smoke goes directly up the flue,creating more draft. When pushed in,the smoke goes around the baffle,utilizing the secondary To prevent smoke from entering the room,open the bypass before opening the door(see following page combustion and making the heater more efficient. for directions). You can also open the door a small amount and let air enter the firebox. When starting or re-loading,pull the bypass out,if necessary. • During normal operation,push the bypass in. Opening the Door Bypass Pulled Out Use the included pull tool Used for starting and re-loading to operate the bypass rod i o Bypass Pushed In Used for normal operation Closing the Door o �o ©Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 S ' Operating Your Appliance1 Operating Your Appliance Catalytic Combustor-Use and Cleaning Starting a Fire This heater uses a catalytic combustor to improve efficiency and reduce emissions. To work at Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout"tee-pee"; its optimum,the combustor must be kept free of excessive ash. If the heater becomes sluggish some prefer the"tic-tac-toe"stack. Either way,review the hints and warnings below to ensure proper fire when the bypass is closed,flyash maybe building upon the combustor. Seethe directions starting. below to inspect and clean the combustor with the included brush. Make sure the air control is pushed in and the by-pass pulled out. If additional air is needed,open ---, the doors 1/4"during the first five minutes of start-up. t Inspecting&Cleaning the Combustor AThe combustor becomes very hot during operation. Let the heater cool before cleaning the combustor. The combustor is located directly above the firebox opening. Make sure the square openings are open for air to pass Iplli 9 1 . : through. If ash is accumulating,use the brush to clear off visible flyash. Never use gasoline,gasoline-type lantern fuel,kerosene,charcoal lighter fluid,or similar liquids to start NOTE:To thoroughly clean the A or"freshen up"a fire in this stove. Keep all such liquids well away from the stove while it is in use. combustor,use an ash vacuum to pull flyash from the combustor(see page 28). DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE,NAPHTHA OR ENGINE OIL. Do not place such fuel within space heater installation clearances or within the space required for charging and ash removal. If using a fire-starter,use only products specifically designed for stoves-follow the manufacturer's instructions carefully. AHOT WHILE IN OPERATION. KEEP CHILDREN,CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. DIf the smoke does not pass up the chimney,ball up one sheet of newspaper,place it in the center of the firebox and light it. This should start the chimney drafting(this eliminates"cold air blockage"). Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning rapidly,place a few larger pieces of wood onto the fire. Combustor �t" :a Starting a"Top-Down Fire" One particularly successful method for starting a fire is to stack several large pieces of wood in the center of the stove (see the illustration to the right). Then place a several wads + of newspaper in the center with kindling on top. When you ' light the newspaper this'top-down"fire will bum its way to the center,igniting the larger pieces. With some practice, this method should work for you. —- 0 Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 Operating Your Appliance 21 22 Operating Your Appliance Adjusting the Burn Rate Blower Operation Use the air control slider to control the bum rate of the stove. See the illustration below for details. The blower will tum on once the stove is up to temperature. This is typically 15 to 30 minutes after starting the fire. Follow the directions below to alter the blower speed. Use the air control to change the bum rate. 0 The blower rheostat dial may look different. It does operate in the same fashion. 9FE HIGH LOW Tun the dial all the The high position is all the Tum the dial all waycountarnclacWas way courier-clockwise, the way until it clicks 0 without clicking off. clow se. Low Bum High Bum (air control dosed) (air control open) /�,, O O �7 a v The blower may be used to affect heat output(i.e.:to reduce heat output,tum the blower down). ® Route the power card in a location where it will not come in contact with the appliance or become hot. \� Re-Loading the Stove Follow the directions below to minimize smoke spillage while re-loading the stove. 1 Open the air control all the way(push it in). Open the bypass;pull it out if necessary. 2 Open the door slightly. Let airflow inside the firebox stabilize before opening the doors fully. 3 Load wood onto the fire. Overnight Burn Follow the steps below to achieve an overnight bum. Approximate Air Control Settings: 1 Move the air control to high bum and let the stove become hot(bum for approximately 15 minutes). Overnight Bum Pulled fully out 2 Load as much wood as possible. Use large pieces if possible. Medium Bum Pulled fully out to 1/16"In 3 Let the stove bum on high for 15 minutes to keep the stove hot,and then tum the air control to Medium High Bum 1/16"to 11/64"In low. High Bum 11/64"to Pushed All the Way In 4 In the morning the stove should still be hot,with embers in the coal bed. Stir the coals and load small pieces of wood to re-ignite the fire,if desired. Differences in chimney height and draft may lower overall bum times. The air control becomes hot during operation-use gloves or a tool to prevent bums. IVI Creaks and Clicks: l� The air control may take several minutes to influence the bum rate. When making adjustments,you Normal Operating Sounds The steel may creak or Gick when the stove heats up may wish to let the stove bum for 10 minutes to gauge performance. and cools down-this is normal. �I Ash Removal T Blower Sounds The blower will make a slight Tumm'as it 0 Ashes should be placed in a metal container with a tight fitting lid.The dosed container of ashes pushes air through the stove. should be placed on a noncombustible floor or on the ground,away from all combustible materials, ASHES pending final disposal.If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the dosed container until all finders have thoroughly cooled. 0 Travis Industries 100-01273 4141212 0 Travis Industries 100-01273 4141212 Operating Your Appliance 23 24 Operating Your A pji�ance Hints for Burning Troubleshooting • Get the appliance hot before adjusting to low bum Problem Possible Cause • Use smaller pieces of wood during start-up and high bums to increase temperature Smoke Enters Room During Open the bypass(pg.18). • Use larger pieces of wood for overnight or sustained bums Start-Up Open the air control(pg.21). • Stack the wood tightly together to establish a longer bum Cold Air Blockage-bum a piece of newspaper to • Leave a bed of ashes(1/2"deep)to allow for longer bums establish a draft. • Be considerate of neighbors&the environment:bum dry wood only If the Flame is not getting enough air,a small crack in • Bum small,intense fires instead of large,slow burning fires when possible the door is all that is needed. • Learn your appliance's operating characteristics to obtain optimum performance Kindling Does Not Start-Fire Open the bypass(pg.18). Smolders Open the air control(pg.21). Selecting Wood Not enough starter paper-use additional newspaper if • Dry Wood is Key-moisture Wet i Dir � • necessary. content should be less than 25% Wood Wood • If the flame is not getting enough air,a small crack in Leads Le ad• the door is all that is needed. • Dry wood bums hot,emits less r� r-J smokeandcreates less creosote. / J II TO J 1.T° SmokeEntersRoom While Re- Open the bypass before opening the door(pg.18). • TestingWood Moisture IVY CV7 LoadingOpen the air control before opening the door(pg.21). I r t g Let the air stabilize before fully opening the door. • Split wood stored in a dry area will Less �j/�( `� More tij } Then open the door approximately 1 inch. Let air go be fully dry within a year. This Heat M�"y Heat � r11'911���V into the firebox for a few seconds. Once the smoke insures drywood. If purchasing wood for immediate use,test the !'��x. Leads Leads appears to be flowing up the chimney consistently, », , open the door. wood with a moisture meter. Some experienced wood burners can Insufficient Draft-Chimney height and outside measure wood moisture by conditions can negatively affect draft. In these cases a knocking pieces together and More Smoke Less Smoke small amount of smoke may enter the home. Adding listening for a dear"knock"and not and Creosote and Creosote more piping or a draft-inducing cap may help. a"thud". Chimney liner joints are not properly sealed at the insert connection. Why Dry Wood is Key Stove Does Not Burn Hot Enough • Wood is Wet-see the section"Selecting Wood"on page 23 for details on wood. Wet wood,when burned,must release water stored within the wood. This cools the fire,creates 0 Make sure the air control is all the way open. Slide the creosote,and hampers a complete bum. Ask any experienced wood burner and he or she will agree:dry control back and forth to insure the control is not stuck. wood is crucial to good performance. Insufficient Draft-Chimney height and outside Wood Cutting and Storage conditions can negatively affect draft. In these cases Cut wo d to len th and Store the wood off the arou d in a the fire may bum slowly. Adding more piping or a chop into quarte�s. covered area. Allow ioF ai tow draft-inducing cap may help. around the wood to dry the wood. Air Flow Blower Does Not Run Stove is Not Up to Temperature-This is normal. The blower will come on when the stove is hot-usually 15 to 30 minutes. _�- Electricity Is Cut to the Blower-Check the household breaker or fuse to make sure it is operable. Stove Does Not Burn Long 0 Depending upon wood,draft,and other factors,the bum time may be shorter then stated. Make sure the e / Enough doors are sealing and not allowing air into the firebox- Oc ; See the section"Door and Glass Inspection"on page j '1 26 for details. Air Flow 0 Check the ash bed for coals. Often,coals are still Air Flow •; �% glowing under a slight bed of flyash. By raking these into a pile you can re-start your stove quickly. ©Travis Industries 100-01273 4141212 0 Travis Industries 100-01273 4141212 } y. Maintaining Your Appliance 25 26 Maintaining Your Appliance AMust replace components with equipment equivalent to the original or approved by the manufacturer. Monthly Maintenance(while appliance is in use) AFailure to properly maintain and inspect your appliance may reduce the performance and life of the Make sure the appliance has fully cooled prior to conducting service. appliance,void your warranty,and create a fire hazard. AEstablish a routine for the fuel,wood burner and firing technique. Check daily for creosote build-up until Door and Glass Inspection experience shows how often you need to dean to be safe. Be aware that the hotter the fire the less creosote is deposited,and weekly cleaning may be necessary in mild weather even though monthly The door can be lifted off the hinges if extensive repairs are conducted. cleaning may be enough in the coldest months. Contact your local municipal or provincial fire authority for information on how to handle a chimney fire. Have a dearly understood plan to handle a chimney fire. The door must form a seal to the firebox for the stove to work correctly. Inspect the door gasket as shown below. Daily Maintenance(while stove is in use) Use RN high Remove Ash(if necessary) temperature silicone to adhere any loose • Ash removal is not required once it builds up.1/2"to 1"of ash may be desirable because it slows the gasket. bum rate. Generally,remove ash once it has built up over V. Follow the directions below to remove ash. If the glass Is damaged. 1 Let the stove cool completely at least two hours aftthe last coal has extinguished). repave d r wem (� y( after g ). fit/ u� 'RePleceent Parts'for 2 Place a dmta cloth or cardboard protector over the hearth to catch ash and protect against —J details. Severely or scratching. gasket should be repeced. 3 Open the doors and scoop the ash into a metal container with a tight fitting lid.The dosed container of ashes should be placed on a noncombustible floor or on the ASHES Door Latch Adjustment ground,away from all combustible materials,pending final disposal. The door latch should pull the door against the face of the stove(but not so tight as to not allow full Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes,dumped in back yards, handle rotation). If the latch requires adjustment,follow the directions below. or stored in garages,are recipes for disaster. m Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash Remove the face. Loosen the bottom nut (make sure ash is entirely extinguished). with a 7/16"wrench(see arrow to the right). Tap the bottom nut inwards,moving the door There are vacuum cleaners specifically made to remove ash(even if the ash is warm). Contact your catch inwards. Tighten the nut and test LV dealer for details. operation. You may need to repeat this process,either moving the nut inwards or Door Handle Clean the Glass(if necessary) outwards,until the door catch is in the correct This appliance has an airwash to keep the glass clean. However,burning un-seasoned wood or burning position. on lower bum rates leads to dirtier glass(especially on the sides). Do not clean glass with abrasive cleaners. Allow the stove to fully cool before cleaning. Apply glass cleaner or soapy water to the inside of the glass. Wipe with newspaper or a paper towel to dean. For stubborn creosote,dip a moist paper towel or newspaper in cold ash before cleaning. The Creosote-Formation and Need for Removal ash ads as a mild abrasive. When wood is burned slowly,it produces tar and other organic vapors,which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow- burning fire. As a result,creosote residue accumulates on the flue lining. When ignited,this creosote makes an extremely hot fire. The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated 1/8"(3mm),it should be removed to reduce the risk of a chimney fire. AIf you are not certain of creosote inspection,contact your dealer or local chimney sweep for a full inspection. Excess creosote buildup may cause a chimney fire that may result in property damage, injury,or death. Operating this appliance continually at a low bum rate(air starvation)or using green(un-seasoned) The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire. A wood will increase the formation of creosote. O Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 s " Maintainin il��Appliance 27 28 Maintaining Your Appliance Yearly Maintenance Cleaning the Catalytic Combustor NOTE:Use an ash vacuum with brush attachment to dean the catalytic combustor. Make sure the appliance has fully cooled prior to concluding service. 1. With the stove fully cooled,insert the ash vacuum nozzle into the area directly above the door Touch-Up Paint opening. Included with the owner's pack of this appliance is a can of Stove-Brite® paint. To touch up nicks or dulled paint,apply the paint while the appliance is cool. Sand rusted or damaged areas before preparation(use 120-grit sandpaper). Clean and d the area to prepare the surface. Wait at least one Touch-up hour be appliance. The touched up area will appear darker pat ore starting the i 6 Ia" than the surrounding paint until it cures from heat. Curing will give off some t II fumes while curing-open windows to ventilate. Cleaning the Air Duct and Blower(if applicable) ' Use a vacuum to clean the air ducts(channels). This prevents dust from burning and creating odors. -- ` The blower should be vacuumed every year to remove any buildup of dust,lint,etc. 2. Carefully place the brush surface of the nozzle over the catalytic combustor openings and remove any ash or debris.Take care to prevent damage to the catalytic combustor(the surface is fragile). Remove the face. Use a ! " vacuum cleaner to remove any t. r•- - ��L+ " debris or dust in the convection I '""•a% chamber or near the blower ' r ' (WARNING:do not touch the blower blades). Firebrick and Baffle Inspection Use the illustration on page 30 as a reference for checking the following items. Make sure the appliance is cool before proceeding. Baffle-check the baffle plate along the ceiling of the firebox to make sure it is intact. Check the bypass assembly. Secondary Air Tubes-Check the air tubes to make sure they are intact and not severely deteriorated. Slight scaling or rusting of the metal is normal. Make sure the air tubes are secured correctly. Floor and Wall Firebricks-replace any severely damaged firebrick along the side or floor of the firebox. 0 Travis Industries 100-01273 4141212 0 Travis Industries 100-01273 4141212 l � Maintaining Your Appliance 29 30 Maintaining Your Appliance Door Parts Blower and Electrical Parts Rectangular Door ® Make sure to unplug the appliance prior to conducting service. � e 5 2 �6 • � 0 e &5 0 8 O ID# Descri tion Ut. Part# —. ID# Descri tion Part# Arched Door 1 Left Blower 1 228 10069 2 RI ht Blower 1 228 10070 3 4 Blower Grommets w S acem 1 93005017 4 Rheostat w Nut&Washer 1 250-00302 Rheostat Knob 1 25000369 6 Power Cord 1 250-00316 7 7hemrodisk1 1 1 228-30050 0 6 O 2 e @8 --- o-- ID ID# Descri tion Part# IDN Description Part# 1 Gasket Cement 4 oz. 1 99900427 2 Door Gasket 3/8"x 80" 1 99900429 3 4 Cli s w Screws Gaskets-Rect 1 250-02191 4 2 CIi Gaskets 1 25002182 5 Glass ,.G –Rectan ular 1 250-02533 6 Glass Gasket 1/4"X 78 1 1 25002184 7 Handle Assembly 1 250-02198 1 1 8 Wood Handle w Sam 1 25001305 9 Glass Gasket–Arched 1 250-02905 Replacing the Glass AThe glass must not contact the door retainer or glass dips directly. The glass gasket and glass dip gaskets insulate the glass to prevent cracking. Do not over-tighten the glass dips.Use only 5mm thick neo-ceramic glass. Lay the glass gasket in the door frame(cut off excess gasket). Place the glass on the gasket. Secure the glass Gips to hold the glass in place(make sure the glass dip gaskets are in place). Replacing the Door Gasket The door gasket inserts into the outer groove of the door retainer. Stove gasket cement holds it in place. Before installing,remove any residual cement. Lay the gasket in place(start at the lower left comer)and cut off any excess gasket(do not stretch the gasket.The cement fully cures with heat from the stove. You may need to open and dose the door repeatedly to get the gasket to seat fully. 0 Travis Industries 100-01273 4141212 0 Travis Industries 100-01273 4141212 . E Maintaining Your Appliance • Your Appliance Firebox Parts Air Tube Removal&Replacement 8 Use penetrating oil(WD-40TAe or similar)on the bolts before removing them. Let the oil soak in for several minutes before attempting to remove the bolts. VIEW FROM THE FnONT VIEW FROM THE REAR \, s + ( Air Tube 5 Alr channel Air Tuba Bon 3 Alr Chanlml Air Tuba Bolt Air Tuba Pin AIR TUBE REMOVAL 1 3/e'Wre h Loosen Me Wit 2 or 3 Note how the center of the air tube pin Nms(do not remove). Inserts Into a hole on the air tube. 0 2 Baffle Parts ID# Description Part# ID# Description Part# With the boa loosened ax air mee can 1 Sec.Air Tubesw Pins all3 1 98900245 - 2 Air Tube Pin wScrew 3 250-02188 be alb ow ofine air chanrei. 3 Baffle 1 250-02490 4 Baffle Insulation 1 250-02494 5 Catalytic Combustor with Gasket 1 250-02489 -1 6 Bypass Slider 1 250-02492 7 Damper Extension Rod 1 98900333 8 Yoke 1 1 250-02493 Baffle Removal a 1 Remove the face to prevent damage. Remove the door(lift off hinges). 2 Remove the front two air tubes(see"Air Tube Removal&Replacement'on the following page). TUBE SIZING 3 Remove the baffle plate and insulation. The pin will then dlwrgage from ties air tutee (you may wish to rotate the tube slightly). Front Tube=27-7/8"709mm Combustor Your combustor is available through an authorized Travis dealer.You can visually check the condition of Middle Tube=26"661 mm your combustor by opening the door and looking above the baffle with a flashlight.If there is visible ash Back Tube=21-1/4"540mm accumulation on the surface of your combustor it should be cleaned off with a soft bristled brush.If there is visible creosote buildup(tar substance)on the combustor,bum your stove on high and the creosote should bum off.If the creosote does not bum off your catalyst needs to be replaced.If the insert emits excessive smoke on medium and high bums your catalyst may need replacement. To remove the combustor first remove the baffle(see Baffle Removal),open the bypass and reach through the bypass hole and push out the combustor from the rear.The combustor is housed in a Pnottheairlube dow nerds and slide it out of stainless steel frame;push on the left and right side edges of the combustor frame so that it slides out the aird,amei onthe opposes side. evenly.If the combustor is pushed at a side angle it will not come out. 0 Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 Maintaining Your Appliance • • Equipment Brick Removal&Replacement Catalytic Combustor Temperature Probe Installation Instructions Floor and Side Brick 1. Remove the button plug from the top of the heater as shown below. 1 4 5 3 1 5 1 2. Use a center punch to mark the convection top location as shown below. 4 ;I 1 3. Drill a hole through the convection top.Make sure to use the correct drill bit size to allow for an air- 2 5 tight seal. 1 �n 1 3 2 NOTE:"F"Denotes Full Size Brick(4-1/2"x 9") ID# Description Qty. Part# ID# Description Qty. Part# 4. Insert the temperature probe to location near the combustor as shown below. 1 Firebrick,Whole 8 251-00000 2 Cut Brick,9x2.197x.593 2 251-00071 —�-"' - 3 Cut Brick,9x7.175x2.362 2 251-00070 4 Cut Brick,9x4 251-00003 5 Cut Brick,9x2-7/8 3 251-00068 i ® Do not Dry the brick-they chit)and crack easily. Remove the floor bricks first. The side bricks are pinned in place by the floor firebrick. Clean the firebox prior to replacing the brick. Refer to the section"Baffle Removal"on page 31 for details on removing the baffle bricks. ©Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 C Optional • • • •nal Equipment GreenStatim Igniter-Firebrick and Housing Installation 3. Replace the floor firebrick to complete the installation. This insert is compatible with the GreenStadm automatic wood-stove igniter.This optional component e...i uses a specialized firebrick and housing that are shipped with the insert.If you are using the igniter,install ° ` these components as shown below.The igniter is installed as shown in the instructions included with the igniter Idt. 4. Remove the cover and gasket using a 5/16"nutdriver.See the photos below. ma Igniter Firebrick Igniter Housing HINT:If you are not using the igniter,store these components inside the fireplace cavity in case the ! t homeowner later decides to install them. ). 1. Remove the two firebricks from the front left comer of the firebox. ' Ell X 4 5. Install the housing as shown below. NOTE:The gasket's hole patterns are unique.The housing must be re-installed in the same - configuration.If the holes are not aligned,rotate the gasket 901. 2. Place the igniter firebrick as shown below. ©Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 Limited 7 Year Warranty 37 38 Limited 7 Year Warranty Register ourwaman online at traviswarrantv.com. Or,mail ourwarran card to: CONDITIONS&EXCLUSIONS g y y 1. This new appliance must be installed by a qualified installer. It must be installed,operated,and maintained at all times in accordance with TRAVIS INDUSTRIES,INC.,12521 Harbour Reach Drive,Mukilteo,WA 98275. the instructions in the Owner's Manual.Any attention,willful abuse,accident,neglect,or misuse of the product shall nullity this warranty. 2. This warranty is nontransferable,and is made to the ORIGINAL purchaser,provided that the purchase was made through an authorized TRAVIS INDUSTRIES,INC.warrants this appliance(appliance is defined as the equipment manufactured by Travis Industries, Travis dealer. Inc.)to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: 3. Discoloration and some minor expansion,contraction,or movement of certain parts and resulting noise,is normal and not a defect and, therefore,not covered under warranty. 4. This warranty does not cover misuse of the stove.Misuse includes over-firing(operation where the connector or stove may glow red)of this Mom appliance can cause serious damage and will nullify this warranty.Misuse includes use of salt saturated wood,chemically treated wood,or any fuel not recommended in the manual. 5. Damage to the stove due to improper break-in procedures(see manual for proper break in). Years 1&2-COVERAGE:PARTS&LABOR e. The salt air environment of coastal areas or a high humidity environment can be corrosive to the castings.These conditions can be corrosive • Firebox Assembly: and can cause the cast iron to rust.This warranty does not cover any damage caused by a salt air or high humidity envimnment. Firebox,Baffle Supports,Air Tubes,Air Channels,Convection Chamber 7. Damage to the appliance while it is in transit is not covered by this warranty,but is subject to a claim against the common carrier. • Door Assembly: 8. The warranty,as outlined within this document,does not apply to the chimney components or other non-Tmvis accessories used in conjunction y with the installation of this product.If in doubt as to the extend of this warranty,contact your authorized Travis retailer before installation. Cast Door,Latch Assembly,Glass Retainers 9. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees,buildings,roof • Air Control Assembly tops,wind,hills or mountains or negative pressure or other influences from mechanical systems such as furnaces,fans,clothes dryers,etc. Slider Plate,Pressure Plate 10.Damage to the catalytic combustor due to mishandling,removal,cleaning,or other handling is not covered.Degradation of the combustor due to burning of anything other than natural cord wood is not covered.Bunting of trash,garbage,artificial or paper logs, • Ceramic Glass gift wrappings,coal,lighter fluids,chemical starters,treated or painted wood,driftwood or chemical cleaners will void the combustor Glass(breakage from thermal shock) warranty.These hems contain chemicals that may cause the combustor to become deactivated. • Catalytic Combustor 11 This Warranty is void if: Catalytic Combustor(see"Conditions and Exclusions"#10) a. The appliance has been operated in atmospheres contaminated by chlorine,fluorine or other damaging chemicals. b. The appliance is subject to submersion in water or prolonged periods of dampness or condensation. • Firebrick c. Any damage to the appliance,combustion chamber,heat exchanger or other components due to water,or weather damage which is Breakage from thermal shock the result of,but not limited to,improper chimneylventing installation. • ACCeSSOfIBS 12.Exclusions to this Warranty include:injury,loss of use,damage,failure to function due to accident,negligence,misuse,improper installation, alteration or adjustment of the manufacturer's settings of components,lack of proper and regular maintenance,damage incurred while the Legs,Pedestal,Blower appliance is in transit,alteration,or act of God. • Re-Installation Allowance 13.This warranty excludes damage caused by normal wear and tear,such as paint discoloration or chipping,wom or tom Basketing,chipped or In cases where heater must be removed from home for repairs,a partial cost of re-installation is covered cracked firebrick,etc.Also excluded is damage to the appliance caused by abuse,improper installation,modification of the appliance,or the (pre-authorization requited) use of fuel other than that for which the appliance is configured(use cord wood only). 14.Damage to bass or plated surfaces caused by fingerprints,scratches,melted items,or other external sources left on the surfaces from the • One-Way Freight Allowance use of abrasive cleaners is not covered in this warranty.Damage to the surfaces from over-firing(operation when the steel may glow red)is One-way freight allowance on re-authorized repair done at factory is covered. not covered in this warranty. Exclusions: Paint,Gasketing15.TRAVIS INDUSTRIES,INC.is free of liability for any damages caused by the appliance,as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states,the exclusion of incidental or consequential damage may not apply. Years 3 THROUGH 5-COVERAGE:PARTS&LABOR 16.This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis • Firebox Assembly: appliance without the express written permission of TRAVIS INDUSTRIES,INC.and bearing a TRAVIS INDUSTRIES,INC.label of Firebox,Baffle Supports,Air Tubes,Air Channels,Convection Chamber approval.This warranty does not cover a stove repaired by someone other than a Travis Industries authorized dealer. 17.Any statement or representation of Travis products and their performance contained in Travis advertising,packaging literature,or printed • Air Control Assembly material is not part of this warranty. Slider Plate,Pressure Plate 18.This warranty is automatically voided if the appliance's serial number has been removed or altered in anyway.If the appliance is used for • Catalytic Combustor commercial purposes,it is excluded from this warranty. Coverage for thermal crumbling and disintegration only 19.No dealer,distributor,or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty.TRAVIS INDUSTRIES,INC.assumes no liability for such warranties or representations. • Door Assembly: 20.Travis Industries will not cover the cost of the removal or re-installation of hearths,facing,mantels,venting or other components. Cast Door,Latch Assembly,Glass Retainers 21.If for any reason any section of this warranty is declared invalid,the balance of the warranty remains in effect and all other clauses shall remain in effect. • One Way Freight Allowance One-way freight allowance on re-authorized repair done at factory is covered. 22.This warranty is the only warranty supplied by Travis Industries,Inc.,the manufacturer of the appliance.All other warranties,whether express or implied,are hereby expressly disclaimed and purchasers recourse is expressly limited to the warranties set forth herein. Exclusions: Paint,Gasketing,Accessories(Legs,Pedestal,Panels,Blower),Glass,Firebrick,Re- IF WARRANTY SERVICE IS NEEDED: Installation Allowance 1. If you r iscover a problem that you believe is covered by this warranty,you MUST REPORT it to your Travis dealer WITHIN 30 DAYS,giving Years 6 THROUGH 7-COVERAGE:PARTS them proof of purchase,the purchase date,and the model name and serial number. 2. Travis Industries has the option of elther repairing or replacing the defective component. • Firebox Assembly: 3. If your dealer is unable to repair your appliance's defect,he may process a warranty claim through TRAVIS INDUSTRIES,INC., Firebox,Baffle Supports,Air Tubes,Air Channels,Convection Chamber including the nam of the dealership where you purchased the appliance,a copy of your receipt showing the date ofthe appliance's • Air Control Assembly purchase,and the serial number on your appliance.At that time,you my be asked to ship your appliance,freight charges prepaid,to Slider Plate,Pressure Plate TRAVIS INDUSTRIES,INC.TRAVIS INDUSTRIES,INC.,at its option,will repair or replace,free of charge,your appliance if it is found to be defective in material or workmanship within the time frame stated within this warranty.TRAVIS INDUSTRIES,INC.will return your • Door Assembly: appliance,freight charges(years 1 to 3)prepaid by TRAVIS INDUSTRIES,INC.,to your regional distributor,or dealership. Cast Door Latch Assembly,Glass Retainers 4.Check with your dealer in advance for any costs to you when arranging a warranty call.Mileage or service charges are not covered by Exclusions: Paint,Gasketing,Accessories(Legs,Pedestal,Panels,Blower),Glass,Firebrick,Re this warranty.This charge can vary from store to store. Installation Allowance,One-Way Freight Allowance,Labor Charges 5.Any appliance or part thereof that is repaired or replaced during the limited warranty period will be warranted under the terms of the y 9 9 limited warranty for a period not to exceed the remaining term of the original limited warranty or six(6)months,whichever is longer. Page 1 of 2 Page 2 of 2 ©Travis Industries 100-01273 4141212 ©Travis Industries 100-01273 4141212 ListingInformation 39 • Listing Label Additional Accessories Needed for Installation..7 Hearth Requirements.......................................10 Additional Requirements for Canada.................7 Heating Specifications.......................................6 DO NOT REMOVE THIS LABEL Adjusting the Bum Rate...................................21 Hints for Burning..............................................23 CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT INSTALLATION AND RESTRICTIONS IN YOUR AREA. Air Tube Removal&Replacement...................32 Important Information.........................................2 SUITABLE FOR USE IN FACTORY-BUILT(Z.C.)FIREPLACES AND MASONRY FIREPLACES. Ash Removal....................................................21 Insert Placement Requirements........................9 Baffle Parts.......................................................31 Insert Rollers....................................................12 Oa MODEL: SERIAL NO: Baffle Removal.................................................31 Installation Options............................................6 LG FLUSH WOOD Before Your First Fire.......................................16 Introduction........................................................2 IntMek with HybricWyre- Blower and Electrical Parts..............................30 Listing Label.....................................................39 Rep-1.5003191791PRTL01 10 cl�md xa 4am5,s c«,nrXalwumanacamm Blower Operation.............................................22 Mantel Requirements....................................... Brick Removal&Replacement........................33 Masonry Fireplace Requirements....................11 CONFORMS TO UL STD 1462;CERTIFIED TO ULC STD 5628.1993 Bypass Operation.............................................18 Monthly Maintenance(while appliance is in use) Catalytic Combustor Temperature Probe .................. .. ............. .....................26 FACTORY-BUILT(Z.C.)FIREPLACE OR MASONRY FIREPLACE INSTALLATION Installation Instructions.................................34 Normal Operating Sounds...............................22 Clean the Glass................................................25 Opening the Door.............................................17 J ' ' ' �,' Masonry Factory43uilt Cleaning the Air Duct and Blower....................27 Over-Firing the Stove.......................................16 c M T L combustibles and HaaMinimunnClemanceto n Fireplace (2.C.)Flneplace uirements Installations Installations Cleaning the Catalytic Combustor...................28 Overnight Bum.................................................22 Req �� A. t0.5in./267mm 10.5in/267mm Combustor........................................................31 Planning the Installation.....................................7 G D C m' R 5.5 in 1140 mm 5.5 m.1140own Creosote-Formation and Need for Removal..26 Preparation for Installation.................................7 '~^i C. 37 in-1940 mm 37 in.1940 mm R 41 in 1104 nm 41 in 11042 mm Curing the Paint...............................................16 Re-Loading the Stove......................................22 g�A i I SE B' ./^'E. s 16in1401mm 16 in.1407 mm Daily Maintenance(while stove isinuse)........25 Remove Ash....................................................25 CA 18n 1153 mm 18 in 1458 mm Dimensions........................................................6 Replacing the Door Gasket..............................29 �F� • F. S bin/153 mm bin,1204 mm E F.tax ein/2a mm Bin/204 mm Door and Glass Inspection...............................26 Replacing the Glass.........................................29 HEARTH l EXTENSION NON-COMBUSTIBLE FIREPLACE FACING From me base of Fireplace linen- Door Latch Adjustment.....................................26 Re-Routing the Electrical Cord to the Left Side ..Noncombustible hearth must be 1 in.126 mm above any combustible material. Door Parts........................................................2915 ..................................................................... '^A 16 in.1407 mm noncombustible heats must be 2 in.151 mm above any combustible material. Drafting Performance.......................................12 Safety Notice....................................................16 Fa Built R.C.)Firegace installations rreeqquire a fire lace chimne full re-line.Faroory-Built(Z.C.)Fireplace chimney must have a minimum Emissions and Efficiency...................................6 Sealing the Flue to the Insert...........................13 c s�ceonal area of 26.65 ssqquire inchesl733 square mm.A non-combustible hearth Boor protection 1s also required that providesa thermal Face Installation...............................................14 Selecting Wood................................................23 resistance with an R value equilin 2.38 or greater(sea chart above and l or canna's manual for required siring details). Features.............................................................6 Starting a Fire..................................................20 Minimum in.1153 mm diameter Stainless Steel liner,full reline required. Fettle Installation..............................................12 Surround Panel Installation..............................14 In Canada;a fireplace insert shall be installed with a continuous chimney liner """""""""""""""""""" extending from the fireplace insert to the top of the chimney.A Firebox Parts............ 31 Touch-Up Paint................................................27 chimney liner shall be tested for confolmaince with Class 3 requirements of CANNLC-5635,Standard for Lining Systems for IT, Masonryor Factory-Built chimneys and Veins,or CANIULC-5640,Standard for Lining systems for New Masonry chimneys. Firebrick and Baffle Inspection.........................27 Troubleshooting...............................................24 PREVENT HOUSE FIRES-Install and use only in accordance with the manufacturer's installation and operating insti77ctions.Contact your local Fireplace Altered Tag.........................................8 Verify the Installation.......................................16 building or fire officials about restrictions and Installation inspection in your area.Do not connect this unit to a chimney Due serving another Fireplace Requirements.....................................8 Wood Cutting and Storage..............................23 appliance. Flue Installation................................................13 Yearly Maintenance.........................................27 CAUTION;the combusts used it this appliance rt no.a corn17"1111)is fragile and must be handled carefully Burning to metal foils,plastic, yM garbage,sunphui and diesel oil will redder the cata yst In the combuster inactive.The performance and durability of the rataly[ic cambuster has GfeenStaR Igniter—FlfebflCk Installation.....35 Trot beenn evacuated as part of the certification. Ekarical Rating: 115V.60 Ha,1A Anus Manufactured by: Blowers: 1228100691228-10070 TRAVIS INDUSTRIES,INC. m Do not route power cord under or in froof appliance. 4800 Harbour" BNd.SW Replace glass only with 5mm naocemmic or TRAVIS INDUSTRIES Muda.,WA 98275 ceramic glass HOUSE Of FIRE —travisproducts.com U.S.ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1990 Particulate emission standards. DATE OFF MANUFACTURE N12 M13 M14 M15 J3. F0 Made in U.S.A. a 0 E 0 ■ ,nos ©Travis Industries 100-01273 4141212 0 Travis Industries 100-01273 4141212