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HomeMy WebLinkAboutMiscellaneous - 35 WALNUT AVENUE 4/30/2018N) r- MetLife Auto & Home® Homeowner Operations Field Claim Office Attention: Claims P.O. Box 6040 Scranton, PA 18505 (800) 854-6011 March 2, 2015 North Andover Building Inspection 1600 Osgood St, Suite 2035 North Andover, MA 01845 Our Customer: Joseph and Carol Mento Claim Number: JDE92972 OG Date of Loss: February 18, 2015 Dear North Andover Building Inspection: Pursuant to M.G.L. 139 § 313, please be advised that a property loss at the address referenced below has been estimated to have damage to the dwelling or other structures that will exceed one thousand dollars. Please let us know within ten (10) days if there is a pending or existing lien against the property as provided by M.G.L. 139 § 313, or if there is an intent to initiate proceedings to perfect such a lien. Loss Location: 35 Walnut Ave, North Andover, MA Sincerely, Home Ops CAT Team Sarah Lackey Metropolitan Property and Casualty Insurance Company Claim Adjuster (800) 854-6011 Ext. 7440 Fax: (855) 411-6689 Email: MetLifeCatTeam@metlife.com MetLife Auto & Home is a brand of Metropolitan Property and Casualty Insurance Company and its affiliates, Warwick, RI. MPL MA-REGDEPT Printed in U.S.A 0698 S-2/_ Date...............................�:3..... TOWN OF NORTH ANDOVER PERMIT FOR WIRING This certifies that........Q..,�1..%��1.................... 7 has permission to perform ............. ........................................... wiring in the building of ............... :. .A1.............................................................. AL ,'1/47" ``................ North Andover, Mass. 4t ............................................... .............. Fee ...... ''/,:,.�... ic. No...1.. 3. ....... .Q.(!�A............ ELECTRICAL INsPE&bR Check # 3 11600 Commonwealth of Massachusetts Department of Fire Services BOARD OF FIRE PREVENTION REGULATIONS Official Use Only Permit No. Id " z) Occupancy and Fee Checked .Rev. 1/071 (leave blank) APPLICATION FOR PERMIT TO PERFORM ELECTRICAL WORK All work to be performed in accordance with the Massachusetts Electrical Code (MEC), 527 CMR 12.00 (PLEASE PRINT IN INK OR TYPE ALL INFORMATION) Date: 1 -- /-3 City or Town of: A%©(Z( 4/yTo the Inspector of Wires: By this application the undersigned gives notice of his or her intention to perform the electrical work described below. Location (Street & Number) 3 WA L IV U 1 7 - Owner or Tenant _" t1LJ t3 A Q y Telephone No. Owner's Address SA tiL r Is this permit in conjunction with a building permit? Yes ❑ No (Check Appropriate Box) Purpose of Building.51H( LE r,4/tt I L -Y Utility Authorization No. Existing Service 160 Amps ). ZDV l 7— Volts Overhead _. Undgrd❑ New Service Amps / Volts Overhead ❑ Undgrd ❑ Number of Feeders and Ampacity No. of Meters Q /Y (- No. of Meters Location and Nature of Proposed Electrical Work: 7-14-itrD /j) ' ALD A076 TWA/Vs FIEIL s w l i c�( Completion o the ollowin table maV be waived by the Inspector of Wires. No. of Recessed Luminaires No. of Ceil.-Susp. (Paddle) Fans o. of Total Transformers KVA No. of Luminaire Outlets No. of Hot Tubs Generators KVA o. of Luminaires Swimming Pool Above ❑n- 11 rnd. rnd. o. o Emergency ig mg Battery Units No. of Receptacle Outlets No. of Oil Burners FIRE ALARMS No. of Zones No. of Switches No. of Gas Burners o. o and D Initiating Devices No. of Ranges No. of Air Cond. Total Tons No. of Alerting Devices No. of Waste Disposers p eat u Totals um er ons o. o e - ontaine Detection/Alerting Devices No. of Dishwashers Space/Area Heating KW Local ❑ un'cipal ❑ Other Connection No. of Dryers Heating Appliances Key Security ystems: No. of Devices or Equivalent No. of Water KW o. of No. of Data Wiring: Heaters Signs Ballasts No. of Devices or E uivalent No.. dromassa a Bathtubs g No. of Motors Total HP a ecommunications firing: No. of Devices or Equivalent OTHER: ` Attach additional detail if desired, or as required by the Inspector of Wires. Estimated Value of Electrical Work: (When required by municipal policy.) Work to Start: Inspections to be requested in accordance with MEC Rule 10, and upon completion. INSURANCE COVERAGE: Unless waived by the owner, no permit for the performance of electrical work may issue unless the licensee provides proof of liability insurance including "completed operation" coverage or its substantial equivalent. The undersigned certifies that such coverage is in force, and has exhibited proof of same to the permit issuing office. CHECK ONE: INSURANCE a BOND ❑ OTHER ❑ (Specify:) I certify, under thepains and penalties of perjury, that the information on this application is true and complete. FIRM NAME: CnNTTNn PLECTRTC R CABLE INC LIC. NO.:A1 1983 C'S\ Licensee: LOUTS CONTTNO Signature 0�7 LIC. NO. 28788 (If applicable, enter "exempt" in the license number line.) V Bus. Tel. No.:9 7 8 — 3_(_3-5420 Address: 1 NnvAN nu E,cm NEWBURY, MA 01985 Alt. Tel. No.: *Per M.G.L c. 147, s. 57-61, security work requires Department of Public Safety "S" License: Lic. No. OWNER'S INSURANCE WAIVER: I am aware that the Licensee does not have the liability insurance coverage normally required by law. By my signature below, I hereby waive this requirement. 1 am the (check one) ❑ owner ❑ owner's agent. Owner/Agent Signature Telephone No. PERMIT FEE. $ ry The Commonwealth of Massachusetts Department of IndustriglAccidents Office of Investigations 600 Washington Street Boston, MA 02111 www.massgov/dia Workers' Compensation Insurance Affidavit: Builders/Contractors/ElectricianslPlumbers Aimlicant Information Please Print Legibly Name (Business/Organization/Individual): GG 1NT 1 to C Address: f 0 NC (1A rf A City/State/Zip: W4E�r Phone #: F 7 � 363 S�t` �- d Are you an employer? Check the appropriate box: Type of project (required): 1. ❑ I am a employer with 4. ❑ lam a general contractor and I 6. ❑ New construction employees (fulland/or part-time).* 2. ❑ I am a sole proprietor or partner- have hired the sub -contractors listed on the attached sheet. 7• ❑Remodeling ship and'have no employees These sub -contractors have 8. ❑ Demolition working for me in any capacity. workers' comp. insurance, g. Building addition [No workers' comp. insurance 5. We area corporation and its have their lOElectrical repairs or additions required.] 3. ❑ I am a homeowner -doing all work o cers exercised right of exemption per MGL 11. ❑ Plumbing repairs or additions myself. [No workers' comp. c.152, §1(4), and we have no 12.QRoofrepairs insurance required.] t employees. [No workers' 13.❑ Other comp. insurance required.] 'Any applicant that checks box41 must also fill outthe section below showing their workers' compensation policy information. T Homeowners who submit this affidavit indicating they tie doing all work and then hire outside contractors must submit anew affidavit indicating such. #Contractors that check this box must attached an additional sheet showing the name of the sub -contractors and their workers' comp. policy information. I am an employer that is providing workers' compensation insurance for my employees. Below is the policy and job site information. Insurance Company Name% Policy # or Self -ins. Lic. #: Expiration Date: Job Site Address: City/State/Zip: Attach a copy of the workers' compensation policy declaration page (showing the policy number and expiration date). Failure to secure coverage as requiredunder Section 25A of MGL o.152 can lead to the imposition of criminal penalties of a fine up to ,$1,500.00 and/or one=year imprisonment, as well as civil penalties in the form of a STOP WORK ORDER and a fine of up to $250.00 a day against the violator. Be advised that a copy of this statement maybe forwarded to the Office of Investigations of the DIA. for insurance coverage verification. I do Izereby cert under the pains andpenalties of perjury that the information provided above is true and correct. Signature: - Date: Phone #: Official use only. Do not write in this area, to be completed by city or town official. City or Town: Permit/License # Issuing Authority (circle one): 1. Board of Health 2. Building Department 3. City/Town Clerk 4. Electrical Inspector 5, PIumbing Inspector 6. Other - Contact Person: - Phone Information and Instructio Massachusetts General Laws chapter 152 requires all employers to provide workers' compensation for their employees. Pursuant to this statute, an employee is defined as "...every person in the service of another under any contract of hire, express or implied, oral or written" An employer is defined as "an individual, partnership, association, corporation or other legal entity, or any two or more Of the foregoing engaged in a joint enterprise, and including the legal representatives of a deceased employer, or the receiver or trustee of an individual, partnership, association or other legal entity, employing employees. However the owner of a dwelling house having not more than three apartments and who resides therein, or the occupant of the dwelling house of another who employs persons to do maintenance, construction or repair work on such dwelling house or ou the grounds or building appurtenant thereto shall not because of such employment be deemed to be an employer!' MGL chapter 152, §25C(6) also states that "every state or local licensing agency shall withhold the issuance or renewal of a license or permit to operate a business or to construct buildings in the commonwealth for any applicant who has not produced.acceptable evidence of compliance with the insurance coverage required" Additionally, MGL chapter 152, §25C(7) states `Neither the commonwealth nor any of its political subdivisions shall enter into any contract for the performance of public work until acceptable evidence of compliance with the insurance requirements of this chapter have been presented to the contracting authority." Applicants Please fill out the workers' compensation affidavit completely, by checking the boxes that apply to your situation and, if necessary, supply sub -contractors) name(s), address(es) and phone numbers) along with their certificate(s) of insurance. Limited Liability Companies (LLC) or Limited Liability Partnerships (LLP) with no employees other than the members or partners, are not required to carry workers' compensation insurance. If an LLC or LLP floes have employees, a policy is required. Be, advised that this affidavit maybe submitted to the Department of Industrial Accidents for confirmation of insurance coverage. Also be sure to sign and date the affidavit. The affidavit should be returned to the city or town that the application for the permit or license is being requested, not the Department of Industrial Accidents. Should you have any questions regarding the law or if you are required to obtain a workers' compensation policy, please call the Department at the number listed below. Self-insured companies should enter their self-insurance license number on the appropriate line. City or Town Officials Please be sure that the affidavit is complete and printed legibly. The Department has provided a space at the bottom of the affidavit for you to fill out in the event the Office of investigations has to contact you regarding the applicant. Please be sure to fill in the permit/license number which will be used as a reference number. In addition, an applicant that must submit multiple permit/license applications in any given year, need only submit one affidavit indicating current Policy information (ifnecessary) and under "Job Site Address" the applicant should write "all locations in (city or town)." A copy of the affidavit that has been officially stamped or marked by the city or town may be provided to the applicant as proof that a valid affidavit is on file for future permits or licenses. Anew affidavit must be filled out each Year. Where a home owner or citizen is obtaining a license or permit not related to any business or commercial venture (i.e. a dog license or permit to bum leaves etc.) said person is NOT required to complete this affidavit. The Office of Investigations would like to thank you in advance for your cooperation and should you have any questions, please do not hesitate to give us a call. The Department's address, telephone anal fax number: Tho Commoumalth of MasszchUsotts Aop.arimetut of IndusWal .A.cojacats Of oe ofInvestigation's 60 Waftgtoa Strut Boston, M. A. 02111 TQL # 617-727,4900 oxt406 or 1-877,MASSAFF, Revised 5-26-05 Faze# 617-727-7749 COMMONWEALTH OF MASSACHUSETTS ELECTRICIANS REGISTERED MASTER ELECTRICIAN ISSUES THE ABOVE LICENSE TO: ` j CONTINO ELECTRIC LOUIS CONTINO I DONOVAN DR W NEWBURY MA 01985 192' 9> ::- 11983 A 07/31/13 881221 COMMONWEALTH OF MASSACHUSETTS - ELECTRICIANS RICIANS AS REG JOURNEYMAN ELECTRICIAN jSSUES THE ABOVE LICENSE TO: LOUIS CONTINO 1 DONOVAN, DR WEST NEWBURY MA 01985 1g -)g 2878R E 07/31/13 - 8812.20* GENERATOR APPLICATION DATE: ,- ', ( 13 LOCATION: OWNERS NAME: Y( /-,�, �3 1- QP -y GENERATOR kw Ja Ac, f.(/ NO INSTALLATION OR GROUND DISTURBANCE BEFORE APPROVALS"' CONTRACTOR: PHONE NUMBER: `(7? 3 (3 S'`/24 ELECTRICAL RESIDENTIAL GAS COMMERCIAL TEMPORARY LOCATION OF GENERATOR: "'ZONING DISTRICT: *CONSERVATION APPROVAL �� North Andover MIMAP May 21, 2013 033 0-00i9 -36 P%9K,9 033.0L.0020 033.0-0021 040-4947, V 60, C�- 21,' PARKER ST Q34.0-0037 ?V PARKE Q34.0-QQ36 , S —WjT 044�QwQQ59 313BEE19-SST Q33.0 -0Q9 k X4, 033.070035 Ej CS 033.MO40 23 BEEGFE, SST` 033.0-0034 M)WAj1KU,T;AVEj 033.0-0022 3511 W�,W) 1(UjT1AVV na 033.0-0030 033.0-0041- IN UTAYE 0133.0-0933 Z%WkItIN-UlT; AVEa , 03.3.0-0029 033.0-Q 073 033;0-0032 \h 21' VYUIN UT,AVJE,' Rail Line Wetlands Zoning Interstates Interstate Exempt Lands ' Busi— in Busine! s 1 District s 2 District Horizontal Datum: MA Stateplane Coordinate System, Datum NAD83, Major Roads M Roads L7, Easements 0 Bu:ine! 0 Busine N Genera K, Planne, s 3 District s 4 District Business District I Commercial Dev 14ORYN 14 '61, t Meters Data Sources: The data for his map was produced by Merrimack Valley Planning Commission (MVPC) using data provided by the Town of North Andover. Additional data provided by the Executive Office of EnvironmentalAffaim/MassGIS, The information depicted on this map is C3MVPC Boundary 0 Municipal Boundary Zoning Overlay r� Corrido KIComdo C3 Corrido Industl m Dist Development Drs t Developmen Dist m D's Development Dist 1 District 0 0 forplanningpurposes only. It may not be adequate for legal boundary definition or regulatory interpretation. THE TOWN OF NORTH ANDOVER MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, CONCERNING THE A CURACY, COMPLETENESS, RELIABILITY, OR SUITABILITY C t E3AduI Entertainment it.; Industri , District OF THESE DATA. THE TOWN OF NORTH ANDOVER DOES NOT [3 Downtown Overlay District 0 Historic District 0 Ind.stri 93 Industh d 3 District it S District ♦ASSUME SU ANY LIABILITY ASSOCIATED WITH THE USE OR MISUSE OF THIS INFORMATION C3 Water Protection Reside - ce 1 District 4- ­ [I Parcels Reside K3 R—ide ce 2 Districtt ce 3 District Stt 3 C04 (I Hydrographic Features 56 ft ...,,�dei de ce 4 District 5 District Streams deE6dDi District „ageasi ential District Date J. . d . TOWN OF NORTH ANDOVER PERMIT FOR GAS INSTALLATION This certifies that . s�. U.�... !?, , has permission for gas installation .. �en{?-i r47?� /LL, .... , , , , , , in the buildings of ..%'1e-y..,��r� �/ ,,,, , , , , , , , , , , , , , at S1 . , , ......... North Andover Mass. Fee . � . Lic. No.. � .S! �"s� ............... .. . GASINSPECTOR Check # �, 8701 MASSACHUSETTS UNIFORM APPLICATION FOR A PERMIT TO PERFORM GAS FITTING WORK CITY _ MA DATE 1 PERMIT # �S�bl JOBSITE ADDRESS�� �'� �� v r . _ OWNER'S NAME GOWNER ADDRESS TYPE OR OCCUPANCY TYPE COMMERCIAL EDUCATIONAL ® RESIDENTIAL PRINT CLEARLY NEW-F-1 RENOVATION: Q REPLACEMENT: [j PLANS SUBMITTED: YES NOQ APPLIANCES Z FLOORS- BSM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 BOILER BOOSTER CONVERSION BURNER COOK STOVE DIRECT VENT HEATER DRYER FIREPLACE _ Yr_ =1J FRYOLATOR FURNACE:: GENERATOR u'7,,` J GRILLE INFRARED HEATER LABORATORY COCKS MAKEUP AIR UNIT OVEN POOL HEATER J J__ I I _ . ROOM / SPACE HEATER _ ROOF TOP UNIT _ .... TEST L _ _ _ J I_a -_! _ . _I _.. _ I I_ I (— �J �-1 I ___.._! _j UNIT HEATER -- I _-- - - ! UNVENTED ROOM HEATER WATER HEATER OTHER, _I L_—=_ INSURANCE COVERAGE have a current liablIfty nsurance policy or its substantial equivalent which meets the requirements of MGL. Ch.142 YES dNO []I IF YOU CHECKED YES, PLEASE INDICATE THE TYPE OF COVERAGE BY CHECKING THE APPROPRIATE BOX BELOW LIABILITY INSURANCE POLICY [ OTHER TYPE INDEMNITY BOND�J OWNER'S INSURANCE WAIVER: I am aware that the licensee does not have the insurance coverage required by Chapter 142 of the Massachusetts General Laws, and that my signature on this permit application waives this requirement. CHECK ONE ONLY: OWNER F.] AGENT SIGNATURE OF OWNER OR AGENT 1 hereby certify that all of the details and information I have submitted or entered regarding this application are true and accurate to the best of my nowledge and that all plumbing work and installations performed under the permit issued for this application will be in compliance with all P rtine t ovision f the Massachusetts State Plumbing Code and Chapter 142 of the General Laws. PLUMBER GASFITTER NAMEo LICENSE # SIGNATURE MP 0 MGF ED JP JGF _CORPORATION GQ# PARTNERSHIP 0#= LLC [j#= COMPANY NAME: ADDRESS f _..._� ADDRESS CITY STATE,ZIPS TEL FAX CELL[ ,]EMAIL Il The Commonwealth of Massachusetts - Department of Industrial Accidents Office of Investigations quo 600 Washington Street Boston, MA 02111 www.mass.gov/dia Workers' Compensation Insurance Affidavit: Builders/Contractors/Electricians/Plumbers Applicant Information Please Print Legibly Name (Business/Organization/Individual): Address: City/State/Zi Phone #: Are u an employer? Check the appropriate box: 1. I am a employer with _�_ 4• [1I am a general contractor and I employees (full and/or part-time).* have hired the sub -contractors 2. ❑ I am a sole proprietor or partner- listed on the attached sheet. ship and'have no employees These sub -contractors have working for me in any capacity. workers' comp. insurance. [No workers' comp. insurance 5. ❑ We are a corporation and its required.] officers have exercised their 3. ❑ I am a homeowner doing all work right of exemption per MGL myself. [No workers' comp. c. 152, § 1(4), and we have no insurance required.] t employees. [No workers' comp. insurance required.] Type of project (required): 6. ❑ New construction 7. ❑ Remodeling 8. ❑ Demolition 9. ❑ Building addition 10.❑ Electrical repairs or additions 1 l.❑ Plumbing repairs or additions 12.❑ Roof repairs 13.❑ Other *Any applicant that checks box #1 must also fill out the section below showing their workers' compensation policy information. t Homeowners who submit this affidavit indicating they are doing all work and then hire outside contractors must submit anew affidavit indicating such. $Contractors that check this box must attached an additional sheet showing the name of the sub -contractors and their workers' comp. policy information. I am an employer that is providing workers' compensation insurance for my employees Below is thepolicy and job site information. Insurance Company Name: Policy # or Self -ins. Lic. #: Expiration Date: Job Site Address: City/State/Zip: Attach a copy of the workers' compensation policy declaration page (showing the policy number and expiration date). Failure to secure coverage as requiredunder Section 25A of MGL c. 152 can lead to the imposition of criminal penalties of a fine up to $1,500.00 and/or one=year imprisonment, as well as civil penalties in the form of a STOP WORK ORDER and a fine of up to $250.00 a day against the violator. Be advised that a copy of this statement may be forwarded to the Office of Investigations of the DIA. for insurance coverage verification. I do hereby certify under the pains and phi lfies of perjury that the information provided above is true and correct. Phone #: Official use only. Do not write in this area, to be completed by city or town official. City or Town: Permit/License # Issuing Authority (circle one): 1. Board of Health 2. Building Department 3. City/Town Clerk 4. Electrical Inspector 5. Plumbing Inspector 6. Other — - - Contact Person: Phone Information and Instructions ' Massachusetts General Laws chapter 152 requires all employers to provide workers' compensation for their employees. Pursuant to this statute, an employee is defined as "...every person in the service of another under any contract of hire, express or implied, oral or. written." An employer is defined as "an individual, partnership, association, corporation or other legal entity, or any two or more of the foregoing engaged in a joint enterprise, and including the legal representatives of a deceased employer receiver or trustee of an individual, partn, or the ership, association or other legal entity, employing employees. However the owner of a dwelling house having not more than three apartments and who resides therein, or the occupant of the dwelling house of another who employs persons to do maintenance, construction or repair work on such dwelling house or on the grounds or building appurtenant thereto shall not because of such employment be deemed to be an employer." MGL chapter 152, §25C(6) also states that "every state or local licensing agency shall withhold the issuance or renewal of a license or permit to operate a business or to construct buildings in the commonwealth for any applicant who has not produced -acceptable evidence of compliance with the insurance coverage required" Additionally, MGL chapter 152, §25C(7) states "Neither the commonwealth nor any of its political subdivisions shall enter into any contract for the performance of public work until acceptable evidence of compliance with the insurance requirements of this chapter have been presented to the contracting authority." Applicants Please fill out the workers' compensation affidavit completely, by checking the boxes that apply to your situation and, if necessary, supply sub-contractor(s) name(s), address(es) and phone number(s) along with their certificate(s) of insurance. Limited Liability Companies (LLC) or Limited Liability Partnerships (LLP) with no employees other than the members or partners, are not required to carry workers' compensation insurance. If an LLC or LLP does have employees, a policy is required. Be advised that this affidavit may be submitted to the Department of Industrial Accidents for confirmation of insurance coverage. Also be sure to sign and date the affidavit. The affidavit should be returned to the city or town that the application for the permit or license is being requested, not the Department of Industrial Accidents. Should you have any questions regarding the law or if you are required to obtain a workers' compensation policy, please call the Department at the number listed below. Self-insured companies should enter their self-insurance license number m the appropriate line. City or Town Officials Please be sure that the affidavit is complete and printed legibly. The Department has provided a space at the bottom of the affidavit for you to fill out in the event the Office of Investigations has to contact you regarding the applicant. Please be sure to fill in the permit/license number which will be used as a reference number. In addition, an applicant that must submit multiple permittlicense applications in any given year, need only submit one affidavit indicating current policy information (if necessary) and under "Job Site Address" the applicant should write "all locations in (city or town)." A copy of the affidavit that has been officially stamped or marked by the city or town may be provided to the applicant as proof that a valid affidavit is on file for future permits or licenses. A new affidavit must be filled out each year. Where a home owner or citizen is obtaining a license or' -permit not related to any business or commercial venture (i.e. a dog license or permit to burn leaves etc.) said person is NOT required to complete this affidavit. The Office of Investigations would like to thank you in advance for your cooperation and should you have any questions, please do not hesitate to give us a call. The Department's address, telephone and fax number: Tho Con m(Mealth of Massachusetts Department ofzndustrial Accidents Office of Investigations 600 Washington Street Boston., MA, 02111 Tei, # 617-727-4900 ext 406 or 1-877:MASSAFB Revised 5-26-05 Fax # 617-727-7749 www.mass.gov/dia CLUA61H C- P��To K i Introduction .............................................. 1 Read This Manual Thoroughly................................................1 SafetyRules ............................................. 1 Contents...............................................................................1 Operation and Maintenance....................................................1 How to Obtain Service...........................................................1 Standards Index.....................................................................3 General Information ................................. 4 1.1 Unpacking/Inspection.....................................................4 14 1.2 Protection Systems........................................................4 1.3 NEC Requirement for Arc Fault Circuit 2.3 Interruption Breaker for Bedrooms..................................4 1.4 Emission Information......................................................5 1.5 The Generator................................................................6 1.6 Specifications................................................................7 1.7 Ready to Run.................................................................8 1.8 Fuel Requirements and Recommendations ......................8 1.9 Fuel Consumption..........................................................8 1.10 Reconfiguring the Fuel System........................................9 1.11 High Altitude Operation.................................................10 1.12 Location.......................................................................10 1.13 Battery Requirements...................................................13 1.14 Battery Installation........................................................13 1.15 The Battery..................................................................13 1.16 Battery Charger............................................................14 Post Installation Start-up and 17 Adjustments........................................... Control Panel Interface.................................................17 14 2.1 Activate the Generator..................................................14 2.2 Before Initial Startup.....................................................14 2.3 Check Transfer Switch Operation..................................14 2.4 Electrical Checks..........................................................14 2.5 Generator Tests Under Load..........................................16 2.6 Checking Automatic Operation......................................16 Operation................................................ 17 3.1 Control Panel Interface.................................................17 3.2 Automatic Transfer Operation........................................18 3.3 Sequence of Automatic Operation.................................18 3.4 Manual Transfer Operation............................................19 3.5 Side Compartment.......................................................20 3.6 Protection Systems......................................................20 3.7 Shutting the Generator Down While Under Load ............22 Maintenance ........................................... 22 4.1 Performing Scheduled Maintenance..............................22 4.2 Fuse.............................................................................22 4.3 Checking the Engine Oil Level.......................................23 4.4 Changing the Engine Oil................................................23 4.5 Changing the Engine Air Cleaner...................................24 4.6 Spark Plug(s)...............................................................25 4.7 Battery Maintenance.....................................................26 4.8 Adjusting Valve Clearance.............................................26 4.9 Cooling System............................................................27 4.10 Attention After Submersion...........................................27 4.11 Corrosion Protection.....................................................27 4.12 Out of Service Procedure..............................................27 4.13 Service Schedule.........................................................29 Troubleshooting..................................... 30 5.1 Troubleshooting Guide..................................................30 Appendix................................................. 31 6.1 Menu System Navigation..............................................31 Installation Diagrams ............................ 33 Warranty................................................. 38 MANUAL DEL USUARIO.................43 MANUEL DE L'UTILISATEUR .......... 83 INTRODUCTION Thank you for purchasing this compact, high performance, air-cooled, engine -driven generator. It is designed to automatically supply electrical power to operate critical loads during a utility power failure. This unit is factory installed in an all-weather, metal enclosure and is intended exclusively for outdoor installation. This generator will operate using either vapor withdrawn liquid propane (LP) or natural gas (NG). NOTE: This generator is suitable for supplying typical residential loads such as Induction Motors (sump pumps, refrigerators, air conditioners, furnaces, etc.), Electronic Components (computer, monitor, TV, etc.), Lighting Loads and Microwaves. READ THIS MANUAL THOROUGHLY If any portion of this manual is not understood, contact the nearest Dealer for starting, operating and servicing procedures. SAVE this Manual. Provide this manual to any operator of the generator. SAFETY RULES Throughout this publication, and on tags and decals affixed to the genera- tor, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows: INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. Indicates a hazardous situation or action which, if not avoided, could result in death or serious injury. ACAUTION! Indicates a hazardous situation or action which, if not avoided, could result in minor or moderate injury. NOTE: Notes contain additional information important to a procedure and will be found within the regular text body of this manual. These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents. Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows: This symbol points out important safety information that, AMLif not followed, could endanger personal safety and/or property of others. ®This symbol points out potential explosion hazard. ®This symbol points out potential fire hazard. AThis symbol points out potential electrical shock hazard. The operator is responsible for proper and safe use of the equipment. The manufacturer strongly recommends that the operator read this Owner's Manual and thoroughly understand all instructions before using this equipment. The manufacturer also strongly recommends instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency. CONTENTS This manual contains pertinent owner's information for these models: • 7 kW NG, 8 kW LP single -cylinder GH -410 Engine • 9 kW NG, 10 kW LP, V -twin GT -530 Engine • 13 kW NG, 13 kW LP, V -twin GT -990 Engine • 13 kW NG, 14 kW LP V -twin GT -990 Engine • 16 kW NG, 16 kW LP V -twin GT -990 Engine • 16 kW NG, 17 kW LP V -twin GT -990 Engine • 18 kW NG, 20 kW LP V -twin GT -999 Engine PERATION AND MAINTENANCE It is the operators responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by a Dealer. Normal maintenance ser- vice and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage contribute to the need for maintenance service. Proper maintenance and care of the generator ensures a minimum number of problems and keep operating expenses at a minimum. See a Dealer for service aids and accessories. HOW TO OBTAIN SERVICE When the generator requires servicing or repairs, contact a Dealer for assistance. Service technicians are factory -trained and are capable of handling all service needs. When contacting a Dealer about parts and service, always supply the complete model number and serial number of the unit as given on its data decal, which is located on the generator. See section "The Generator' for decal location. Model No. Serial No. SAVE THESE INSTRUCTIONS — The manufacturer suggests that these rules for safe operation be copied and posted near the unit's AM installation site. Safety should be stressed to all operators and potential operators of this equipment. Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner's Manual and with the unit. The generator can operate safely, effi- ciently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or precautions. The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all-inclusive. If using a procedure, work method or operating technique the manu- facturer does not specifically recommend, ensure that it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the generator unsafe. Despite the safe design of this generator, Aikoperating this equipment imprudently, neglect- ing its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to install, operate and maintain this equipment. A Potentially lethal voltages are generated by these machines. Ensure all steps are taken to render the machine safe before attempting to work on the generator. AParts of the generator are rotating and/or hot during operation. Exercise care near run- ning generators. Installation must always comply with appii- cable codes, standards, laws and regula- tions. A running generator gives off carbon mon- oxide, and odorless, colorless poison gas. Breathing in carbon monoxide can cause headaches, fatigue, diziness, nausea, vomit - ting, confusion, fainting, siezures or death. GENERAL HAZARDS For safety reasons, the manufacturer recommends that this equip- ment be installed, serviced and repaired by a Service Dealer or other competent, qualified electrician or installation technician who is familiar with applicable codes, standards and regulations. The operator also must comply with all such codes, standards and regulations. The engine exhaust fumes contain carbon monoxide, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Do NOT alter or add to the exhaust system or do anything that might render the system unsafe or in noncompliance with appli- cable codes and standards. • Install a battery operated carbon monoxide alarm indoors, according to manufacturers instructions/recommendations. • Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator operation. Do not alter the instal- lation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator. The generator MUST be installed and operated outdoors only. • Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating. • When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued. • Inspect the generator regularly, and contact the nearest Dealer for parts needing repair or replacement. • Before performing any maintenance on the generator, discon- nect its battery cables to prevent accidental start up. Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or (—) first, then remove the POSITIVE, POS or (+) cable. When reconnecting the cables, connect the POSITIVE cable first, the NEGATIVE cable last. • Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dan- gerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc. EXHAUST HAZARDS • Generator engine exhaust contains DEADLY carbon monox- ide, an odorless, colorless poisonous gas. Breathing carbon monoxide can cause: dizziness, throbbing temples, nausea, muscular twitching, headache, vomiting, weakness and sleepi- ness, inability to think clearly, fainting, unconsciousness or even death. If you experience any carbon monoxide poisoning symptoms, move into fresh air and immediately seek medical attention. • NEVER operate the generator set inside any garage or other enclosed area EVEN IF the doors and windows are open. ELECTRICAL HAZARDS All generators covered by this manual produce dangerous elec- trical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as does the standby generator when it is in operation. Avoid contact with bare wires, terminals, connections, etc., while the unit is running. Ensure all appropriate covers, guards and barriers are in place, secured and/or locked before operat- ing the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard. DO NOT handle any kind of electrical device while stand- ing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT. • The National Electrical Code (NEC) requires the frame and external electrically conductive parts of the generator to be connected to an approved earth ground. Local electrical codes also may require proper grounding of the generator electrical system. • After installing this home standby electrical system, the genera- tor may crank and start at any time without warning. When this occurs, load circuits are transferred to the STANDBY (genera- tor) power source. To prevent possible injury if such a start and transfer occur, always set the generator's AUTO/OFF/MANUAL switch to its OFF position before working on equipment and remove the 7.5A fuse from the generator control panel. • In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help. • Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving components causing injury. FIRE HAZARDS • For fire safety, the generator must be installed and maintained properly. Installation must always comply with applicable codes, standards, laws and regulations. Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the generator is installed in accordance with the manufacturer's instructions and recommendations. Following proper installa- tion, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws and regulations. • Keep a fire extinguisher near the generator at all times. Extinguishers rated "ABC" by the National Fire Protection Association are appropriate for use on the standby electric system. Keep the extinguisher properly charged and be familiar with its use. Consult the local fire department with any ques- tions pertaining to fire extinguishers. EXPLOSION HAZARDS Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator compartment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from debris. Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Install the fuel supply system according to applicable fuel -gas codes. Before placing the home standby electric system into service, fuel system lines must be properly purged and leak tested according to applica- ble code. After installation, inspect the fuel system periodically for leaks. No leakage is permitted. TANDARDS INDEX Applicable national, state, or local laws, codes, and regulations pertaining to the installation of engine -generator power systems must be strictly complied with. Always use the current accept- able version or edition of the applicable code or standard which applies to your jurisdiction. In the absence of pertinent local laws and standards, the following published booklets may be used as a guide (these apply to localities which recognize NFPA and IBC): 1. National Fire Protection Association (NFPA) 70: The NATIONAL ELECTRIC CODE (NEC) 2. NFPA 10: Standard for Portable Fire Extinguishers 3. NFPA 30: Flammable And Combustible Liquids Code 4. NFPA 37: Standard for Stationary Combustion Engines And Gas Turbines * 5. NFPA 54: National Fuel Gas Code 6. NFPA 58: Standard for Storage And Handling Of Liquefied Petroleum Gases * 7. NFPA 70E: Standard For Electrical Safety In The Workplace 8. NFPA 5000: Building Code * 9. ASAE EP -364.2 Installation and Maintenance of Farm Standby Electric Power **** 10. Agricultural Wiring Handbook *** 11. International Building Code ** This list is not all inclusive. Check with the Authority Having Local Jurisdiction (AHJ) for any local codes or standards which may be applicable to your jurisdiction. The above listed standards are available from the following internet sources: * www.nfpa.org ** www.iccsafe.org *** www.rerc.org Rural Electricity Resource Council, P.O. Box 309 Wilmington, OH 45177-0309 **** www.asabe.org American Society of Agricultural & Biological Engineers, 2950 Niles Road, St. Joseph, MI 49085 CALIFORNIA PROPOSITION 65 WARNING Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm. CALIFORNIA PROPOSITION 65 WARNING This product contains or emits chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Only qualified electricians or contractors AlAshould attempt such installations, which must comply strictly with applicable codes, stan- dards and regulations. 1.1 UNPACKING/INSPECTION After unpacking, carefully inspect the contents for damage. This standby generator set is ready for installation with a factory supplied and pre -mounted base pad and has a weather protec- tive enclosure that is intended for outdoor installation only. This UL listed standby generator set may be packaged with an automatic transfer switch with built in load center. The combi- nation transfer switch and load center is pre -wired with a two foot and 30 foot conduit. Circuit breakers for emergency circuit connections are included (if equipped). This UL listed, 2 -pole switch is rated at 100 or 200 AC amperes at 250 volts maximum. The 100 Amp transfer switch is for indoor use only. The 200 Amp transfer switch is for indoor/ outdoor use (if equipped). Alf this generator is used to power electrical load circuits normally powered by a utility power source, it is required by code to install a trans- fer switch. The transfer switch must effectively isolate the electrical system from the utility distribution system when the generator is oper- ating (NEC 700, 701 & 702). Failure to isolate an electrical system by such means will result in damage to the generator and also may result in injury or death to utility power workers due to backfeed of electrical energy. If any loss or damage is noted at time of delivery, have the person(s) making the delivery note all damage on the freight bill or affix their signature under the consignor's memo of loss or damage. If a loss or damage is noted after delivery, separate the damaged materials and contact the carrier for claim procedures. "Concealed damage" is understood to mean damage to the con- tents of a package that is not in evidence at the time of delivery, but is discovered later. To properly open the roof, press down on the center top lip and release the latch. If pressure is not applied from the top, the roof may appear stuck. Always verify that the side lock is unlocked before attempting to lift the roof. 1.2 PROTECTION SYSTEMS Unlike an automobile engine, the generator may have to run for long periods of time with no operator present to monitor engine conditions. For that reason, the engine is equipped with the fol- lowing systems that protect it against potentially damaging condi- tions: 1. Low Oil Pressure Sensor 6. Low Battery 2. High Temperature Sensor 7. Under -frequency 3. Overcrank 8. Undervoltage 4. Overspeed 9. Overvoltage 5. RPM Sensor 10. Internal Failure There are readouts on the control panel to notify personnel that one of these failures has occurred. There is a Status message on the display that displays when all of the conditions described in the "Ready to Run" section are true. 1.3 NEC REQUIREMENT FOR ARC FAULT CIRCUIT INTERRUPTION BREAKER FOR BEDROOMS In 2001, the National Electric Code (NEC) introduced a requirement for new construction. This new requirement indicates the need for Arc Fault Circuit Interrupters to be used to protect the complete branch circuit that feeds a dwelling bedroom. The actual NEC requirement is indicated below. 1.3.1 SECTION 210.12 ARC FAULT CIRCUIT INTERRUPTER PROTECTION 1. Definition: An arc fault circuit interrupter is a device intended to provide protection from the effects of arc faults by recog- nizing characteristics unique to arcing and by functioning to de -energize the circuit when an arc fault is detected. 2. Dwelling Unit Bedrooms: All branch circuits that supply 125 volt, single-phase, 15 and 20 ampere outlets installed in dwelling unit bedrooms shall be protected by an arc fault cir- cuit interrupter listed to provide protection of the entire branch circuit. Section 210.12 requires that AFCI protection be provided on branch circuits that supply outlets (receptacle, lighting, etc.) in dwell- ing bedrooms. The requirement is limited to 15 and 20 ampere, 125 volt circuits. There is no prohibition against providing AFCI protection on other circuits or in locations other than bedrooms. Because circuits are often shared between a bedroom and other areas such as closets and hallways, providing AFCI protection on the complete circuit would comply with 210.12. If during the installation of the home standby system the decision is made to provide back up power to a bedroom branch circuit, then the circuit breaker in the transfer switch should be replaced with an Arc Fault Circuit Interrupter. It is most important that breakers only be switched like for like. For instance, if replacing a 15A breaker, it MUST be replaced with a 15A AFCI breaker. Likewise, a 20A breaker MUST be replaced with a 20A AFCI. These AFCI breakers are available at the nearest hardware store. Item # Description Q115AF 15A Single Pole AFCI Q120AF 20A Single Pole AFCI 1.4 EMISSION INFORMATION The U.S. Environmental Protection Agency (EPA) requires that this generator comply with exhaust emission standards. This generator is certified to meet the applicable EPA emission levels, and is certified for use as a stationary engine for standby power generation. Any other use may be a violation of federal and/or local laws. It is important to follow the maintenance specifications in the Maintenance section to ensure that the engine complies with the applicable emission standards for the duration of the engine's life. This generator is certified to operate on Liquid Propane Vapor fuel and pipeline Natural Gas. For generators 10kW and below, the Emission Control System consists of the following components: • Air Induction System — Intake Pipe / Manifold — Air Cleaner • Fuel Metering System — Carburetor/ Mixer Assembly — Fuel Regulator • Ignition System — Spark Plug — Ignition Module • Exhaust System — Exhaust Manifold — Muffler/ Catalyst For generators 13kW and greater, code is EM (Engine Modification) components: • Air Induction System — Intake Pipe / Manifold — Air Cleaner • Fuel Metering System — Carburetor/ Mixer Assembly — Fuel Regulator • Ignition System — Spark Plug — Ignition Module • Exhaust System — Exhaust Manifold — Muffler the Emission Control System and consists of the following 1.5 THE GENERATOR Figure 1.1— 8kW, Single Cylinder, GH -410 Engine (door removed) Exhaust Enclosure Circuit Exhaust . Enclosure 6 �r Composite Base Oil Filter Battery Compartment Figure 1.3 - 13, 14, 16, 17 and 20kW, V -twin, GT 990/GT 999 Engine (door removed) Data Label Oil (see sample) Control Dipstick Panel Air Filter Circuit Breakers 'uel Inlet (back) — Fuel Regulator Composite Base Oil Filter Battery Compartment Figure 1.2 —10kW, V twin, GT -530 Engine (door removed) -Control IPanel I,I�1 li 1'! II�,� I YII�IIV Composite Base Oil Filter Battery Compartment Data Label Sample MODEL SERIAL VOLTS AMPS 1 PH, 60 Hz, RPM 3600 RAINPROOF ENCLOSURE FITTED CLASS H INSULATION RATED AMBIENT TEMP — 25'C FOR STANDBY SERVICE NEUTRAL FLOQTWO MAX LOAD UNBALANCE -50% WHITEWATER, WSMADE IN U.S.A. Circuit Breake Air ue net (back) Fuel Regulator 1.6 SPECIFICATIONS 1.6.1 GENERATOR Model 8kW 10kW 13kW 14kW 16kW 17kW 20kW Rated Voltage 240 Rated Maximum Load Current 33.3 41.6 54.1 58.3 66.6 70.8 83.3 (Amps) at 240 Volts (LP)* Main Circuit Breaker 35 Amp 45 Amp 55 Amp 60 Amp 65 Amp 65 Amp 90 Amp Circuits** 50A, 240V 1 1 1 40A,240V - 1 1 1 1 1 30A, 240V 1 1 - - - 20A,240V 1 - 1 1 1 1 20A, 120V 3 3 4 6 5 5 15A, 120V 3 5 4 4 5 5 Phase 1 Number of Rotor Poles 2 Rated AC Frequency 60 Hz Battery Requirement Group 26R,12 Volts and 525 CCA Minimum Weight (unit only in lbs.) 340 387 439 439 1 439421 455/421 450 Enclosure Steel Steel Steel Steel Steel/Aluminum Steel/Aluminum Aluminum This unit is tested in accordance to UL 2200 standards with an operating temperature of -20 °F (-29 °C) to 122 °F. (50 °C). For areas where temperatures fall Normal Operating Range below 32 °F (0 °C), a cold weather kit is highly recommended. When operated above 77° F (25° C) there may be a decrease in engine power. (Please reference the engine specifications section). These generators are rated in accordance with UL2200, Safety Standard for Stationary Engine Generator Assemblies; and CSA -C22.2 No. 100-04 Standard for Motors and Generators. * Natural Gas ratings will depend on specific fuel Btu content. Typical derates are between 10-20% off the LP gas rating. ** Circuits to be moved must be protected by same size breaker. For example, a 15 amp circuit in the main panel must be a 15 amp circuit in the transfer switch. 1. 6.2 ENGINE Model 8 kW 10 kW 13/14/16/17 kW 20 kW Type of Engine GH -410 GT -530 GT -990 GT -999 Number of Cylinders 1 2 2 2 Rated Horsepower @ 3,600 rpm* 14.8 18 32 36 Displacement 41 Occ 530cc 992cc 999cc Cylinder Block Aluminum w/Cast Iron Sleeve Valve Arrangement Overhead Valves Ignition System Solid-state w/Magneto Recommended Spark Plug RC14YC BPR6HS RC14YC RC12YC Spark Plug Gap 0.76 mm (0.030 inch) 0.76 mm (0.030 inch) 1.02 mm (0.040 inch) 0.76 mm (0.030 inch) Compression Ratio 8.6:1 9.5:1 9.5:1 9.5:1 Starter 12 VDC Oil Capacity Including Filter Approx. 1.5 Ots Approx. 1.7 Qts Approx. 1.9 Ots Approx. 1.9 Cis Recommended Oil Filter Part # 070185F Recommended Air Filter Part # OG3332 Part # OE9581 Part # OC8127 Part # OG5894 Operating RPM 3,600 * Engine power is subject to and limited by such factors as fuel Btu content, ambient temperature and altitude. Engine power decreases about 3.5 percent for each 1,000 feet above sea level; and also will decrease about 1 percent for each 6 C (10 F) above 16 C (60 F) ambient temperature. 1.7 READY TO RUN The "Ready to Run" on the display is ready when all of the following conditions are true: 1. The AUTO/OFF/MANUAL switch is set to the AUTO position. 2. The utility voltage being supplied to the unit is being sensed by the PCB. If the utility sense voltage is not connected to the unit or if it is below approximately 150-160 volts AC, then the system will display the message "No Utility Present". This indicates that if the AUTO/OFF/MANUAL switch is placed in the Auto position, the generator will start. 3. No alarms are present, for example, low oil pressure, high temperature, etc. 1.8 FUEL REQUIREMENTS AND RECOMMENDATIONS With LP gas, use only the vapor withdrawal system. This type of system uses the vapors formed above the liquid fuel in the storage tank. The engine has been fitted with a fuel carburetion system that meets the specifications of the 1997 California Air Resources Board for tamper -proof dual fuel systems. The unit will run on natural gas or LP gas, but it has been factory set to run on natural gas. Should the primary fuel need to be changed to LP gas, the fuel system needs to be reconfigured. See the reconfiguring the Fuel System section for instructions on reconfiguration of the fuel system. Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot for natural gas; or at least 2,520 Btus per cubic foot for LP gas. Ask the fuel supplier for the Btu content of the fuel. Required fuel pressure for natural gas is five (5) inches to seven (7) inches water column (0.18 to 0.25 psi); and for liquid pro- pane,10 inches to 12 inches of water column (0.36 to 0.43 psi). The primary regulator for the propane supply is NOT INCLUDED with the generator. NOTE: All pipe sizing, construction and layout must comply with NFPA 54 for natural gas applications and NFPA 58 for liquid propane applications. Once the generator is installed, verify that the fuel pressure NEVER drops more than one (1) inch water column from no load to full load from the starting pressure for either fuel type, and remains within the limits of the stated specifica- tion. Prior to installation of the generator, the installer should consult local fuel suppliers or the fire marshal to check codes and regula- tions for proper installation. Local codes will mandate correct rout- ing of gaseous fuel line piping around gardens, shrubs and other landscaping to prevent any damage. Special considerations should be given when installing the unit where local conditions include flooding, tornados, hurricanes, earthquakes and unstable ground for the flexibility and strength of piping and their connections. Use an approved pipe sealant or joint compound on all threaded fittings. All installed gaseous fuel piping must be purged and leak tested prior to initial start-up in accordance with local codes, standards and regulations. 1.9 FUEL CONSUMPTION Unit Nat. Gas LP Vapor 1/2 Load Full Load 1/2 Load Full Load 7/8 kW 77 140 0.94/34 1.68/62 9/10 kW 102 156 1.25/46 1.93/70 13/13 kW 156 220 1.55/57 2.18/80 13/14 kW 156 220 1.56/58 2.30/84 16/16 kW 183 261 1.59/58 2.51/91 16/17 kW 183 261 1.61/59 2.57/94 18/20 kW 206 294 1.89/69 2.90/106 * Natural gas is in cubic feet per hour. ** LP is in gallons per hour/cubic feet per hour. *** Values given are approximate. Verify that gas meter and all piping is capable of providing enough fuel flow at full load to include household appliances. 1.9.1 BTU FLOW REQUIREMENTS -NATURAL GAS BTU flow required for each unit based on 1000 BTU per cubic foot. • 7kW —140,000 BTU/Hour • 9kW —156,000 BTU/Hour • 13kW — 220,000 BTU/Hour • 16kW — 261,000 BTU/Hour • 18kW — 294,000 BTU/Hour AGaseous fuels such as natural gas and liquid propane (LP) gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explosion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas. NOTE: A minimum of one approved manual shut-off valve must be installed in the gaseous fuel supply line. The valve must be eas- ily accessible. Local codes determine the proper location. 1.10 RECONFIGURING THE FUEL SYSTEM 1.10.1 8 KW. 410CC ENGINE To reconfigure the fuel system from NG to LP, follow these steps (Figure 1.4): NOTE: The primary regulator for the propane supply is NOT INCLUDED with the generator. A fuel pressure of 10 to 12 inches of water column (0.36 to 0.43 psi) to the fuel inlet of the generator MUST BE SUPPLIED. 1. Turn off the main gas supply (if connected). 2. Open the roof and remove the door. 3. Remove the battery (if installed). 4. Take the plastic T -handle fuel selector in the poly bag supplied with the generator. 5. Locate the selector knob on the air box cover, behind the yellow air filter door and power bulge. The unit comes from the factory in the NG (Natural Gas) position. Grasping the T -handle, insert the pin end into the hole in the selector knob and pull out to overcome spring pressure and then twist clockwise 90 degrees and allow the selector to return in once aligned with the LP (Liquid Propane) position. 6. Save this tool with the Owner's Manual. 7. Install the battery, door and close the roof. 8. Reverse the procedure to convert back to natural gas. Figure 1.4 — Fuel Selector NOTE: Use an approved pipe sealant or joint compound on all threaded fittings to reduce the possibility of leakage. 1.10.2 10, 13, 14, 16, 17 AND 20KW, V TWIN ENGINES To reconfigure the fuel system from NG to LP, follow these steps: NOTE: . The primary regulator for the propane supply is NOT INCLUDED with the generator. A fuel pressure of 10 to 12 inches of water column (0.36 to 0.43 psi) to the fuel inlet of the generator MUST BE SUPPLIED AND MAINTAINED UP TO FULL LOAD. Open the roof. For 10kW units: Loosen clamp and slide back the air inlet hose. — Slide fuel selector on carburetor out towards the back of the enclosure (Figures 1.5 and 1.6). — Return the inlet hose and tighten clamp securely. For 13, 14, 16, 17 and 20kW units: remove the air cleaner cover. — Slide the selector lever out towards the back of the enclosure (Figures 1.7 and 1.8). — Return the air cleaner cover and tighten the two thumb screws. Figure 1.5 - 10kW, GT -530 (Inlet Hose Slid Back) Figure 1.6 - 10kW, GT -530 (Inlet Hose Slid Back) 3. Close the roof. 4. Reverse the procedure to convert back to natural gas. Figure 1.7 - 13, 14, 16, 17, & 20kW, GT 990/GT 999 (Airbox Cover Removed) Figure 1.8 - 13, 14, 16, 17, & 20M,, GT-990/GT--999 (Airbox Cover Removed) 1.11 HIGH ALTITUDE OPERATION The fuel system on this generator may be influenced by operation at higher altitudes. Proper operation can be ensured by installing an altitude kit when required. See the table below to determine when an altitude kit is required. Operating this generator without the proper altitude kit installed may increase the engine's emis- sions and decrease fuel economy and performance. Kits may be obtained from any Dealer, and should be installed by a qualified individual. 10 Unit Fuel Kit Part Altitude Range* Number 7/8 kW LP Vapor 0 - 2600 ft Not Required 2600 - 6600 ft** OJ4931 A Nat. Gas 0 - 2000 ft Not Required 2000 - 4200 ft OJ4931A 4200 - 6500 ft** OJ4931 B 9110 kW LP Vapor 0 - 2600 ft Not Required 2600 - 6500 ft** OJ4930A Nat. Gas 0 - 2000 ft Not Required 1 2000 - 4200 ft OJ4930A 4200 - 6500 ft** OJ4930B 12-20 kW ILP Vapor O - 6500 ft** Not Required Nat. Gas "Elevation above sea level '* At elevations above 6506 ft. the engine may experience decreased performance 1.12 LOCATION AThe engine exhaust fumes contain carbon monoxide, which can be DEADLY. This dan- gerous gas, if breathed in sufficient con- centrations, can cause unconsciousness or even death. This generator must be installed properly, in strict compliance with applicable codes and standards. Following installation, do nothing that might render the system unsafe or in noncompliance with such codes and standards. Operate the generator outdoors ONLY. • Keep exhaust gases from entering a confined area through windows, doors, ventilation, crawl spaces or other openings (Figure 1.9). • It is highly recommended that carbon monox- ide detector(s) be installed indoors according to the manufacturer's instructions/recommen- dations. • The generator must be mounted safely per applicable codes and the manufacturer's speci- fications. Do NOT alter or add to the exhaust system, or do anything that might render the exhaust system unsafe or in noncompliance with applicable codes and standards. 1. 12.1 GENERATOR Install the generator set, in its protective enclosure, outdoors, where adequate cooling and ventilating air is always available (Figure 1.9). Consider these factors: The installation of the generator must comply strictly with NFPA 37, NFPA 54, NFPA 58, and NFPA 70 standards. Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc.. If prevailing winds will cause blowing or drifting, consider using a wind- break to protect the unit. Install the generator on high ground where water levels will not rise and endanger it. • Allow sufficient room on all sides of the generator for mainte- nance and servicing. This unit must be installed in accordance with current applicable NFPA 37 and NFPA 70 standards; as well as any other federal, state and local codes for minimum distances from other structures. DO NOT install under wooden decks or structures unless there is at least five (5) feet of clear- ance above the generator, three (3) feet of clearance on sides and front, and 18 inches of clearance at back of unit. • Install the unit where rain gutter down spouts, roof run-off, landscape irrigation, water sprinklers or sump pump discharge does not flood the unit or spray the enclosure, including any air inlet or outlet openings. • Install the unit where services will not be affected or obstructed, including concealed, underground or covered services such as electrical, fuel, phone, air conditioning or irrigation. • Where strong prevailing winds blow from one direction, face the generator air inlet openings to the prevailing winds. • Install the generator as close as possible to the fuel supply, to reduce the length of piping. • Install the generator as close as possible to the transfer switch. REMEMBER THAT LAWS OR CODES MAY REGULATE THE DISTANCE AND LOCATION. • The genset must be installed on a level surface. The base frame must be level within two (2) inches all around. • The generator is typically placed on pea gravel or crushed stone. Check local codes if a concrete slab is required. If a concrete base slab is required, all federal, state and local codes should be followed. Special attention should be given to the concrete base slab which should exceed the length and width of the generator by a minimum of six (6) inches (0.152 meters) on all sides. Figure 1.9 — Generator Clearances f�' e�;M 111. 1. 12.2 INSTALLATION GUIDELINES FOR STATIONARY STATIONARY AIR-COOLED 8 - 20KW GENERATORS The National Fire Protection Association has a standard for the installation and use of stationary combustion engines. That standard is NFPA 37 and its requirements limit the spacing of an enclosed generator set from a structure or wall (Figure 1.10). NFPA 37, Section 4.1.4, Engines Located Outdoors. Engines, and their weatherproof housings if provided, that are installed outdoors shall be located at least 5 ft, from openings in walls and at least 5 ft. from structures having combustible walls. A minimum separa- tion shall not be required where the following conditions exist: 1. The adjacent wall of the structure has a fire resistance rating of at least 1 hour. 2. The weatherproof enclosure is constructed of noncombus- tible materials and it has been demonstrated that a fire within the enclosure will not ignite combustible materials outside the enclosure. Annex A — Explanatory Material A4.1.4 (2) Means of demonstrating compliance are by means of full scale fire test or by calculation procedures. Because of the limited spaces that are frequently available for installation, it has become apparent that exception (2) would be beneficial for many residential and commercial installations. With that in mind, the manufacturer contracted with an independent testing laboratory to run full scale fire tests to assure that the enclosure will not ignite combustible materials outside the enclo- sure. The criteria was to determine the worst case fire scenario within the generator and to determine the ignitability of items outside the engine enclosure at various distances. The enclosure is construct- ed of non-combustible materials and the results and conclusions from the independent testing lab indicated that any fire within the generator enclosure would not pose any ignition risk to nearby combustibles or structures, with or without fire service personnel response. Based on this testing and the requirements of NFPA 37, Sec 4.1.4, the guidelines for installation of the generators listed above are changed Jgs (457mm) from the back side of the genera- tor to a sta nary wall or building. For adequate maintenance and airflow clearance, the area above the generator should be at least 4 feet with a minimum of 3 feet at the front and ends of the enclo- sure. This would include trees, shrubs and vegetation that could obstruct airflow. See the diagram on the reverse of this page and the installation drawing within the owner's manual for details. Generator exhaust contains DEADLY carbon monoxide gas. This dangerous gas can cause unconsciousness or death. Do not place the unit near windows, doors, fresh air intakes (furnaces, etc.) or any openings in the building or structure, including windows and doors of an attached garage. 11 Figure 1. 10 — Installation Guidelines No windows or openings in the wall permitted within 5 feet from any point of the generator. 60 inches Existing Wall 18 inches AAW—m nict— 60 inches ` t Clearance from windows, 3 inches doors, any openings in the wall, shrubs or vegetation over 12" in height Clearance from the ends and front of the generator should be 36 inches. This would include shrubs, trees and any kind of vegetation. Clearance at the top should be a minimum of 60 inches from any structure, overhang or projections from the wall. The generator should not be placed under a deck or other structure that is closed in and would limit or contain air flow. This drawing supersedes installation instructions in all Carrier air-cooled installation and owner's manuals dated previous to May 26, 2007. 12 A WARNINGI' ®If the AUTO/OFF/MANUAL switch is not set to its OFF position, the generator can crank and start as soon as the battery cables are connected. If the utility power supply is not turned off, sparking can occur at the battery posts and cause an explosion. 1.13 BATTERY REQUIREMENTS See the Specifications section for correct battery size and rating. 1.14 BATTERY INSTALLATION Fill the battery with the proper electrolyte fluid if necessary and have the battery fully charged before installing it. Before installing and connecting the battery, complete the follow- ing steps: 1. Set the generator's AUTO/OFF/MANUAL switch to OFF. 2. Turn off utility power supply to the transfer switch. 3. Remove the 7.5A fuse from the generator control panel. Battery cables were factory connected at the generator (Figure 1.11). Connect cables to battery posts as follows: 4. Connect the red battery cable (from starter contactor) to the battery post indicated by a positive, POS or (+). 5. Connect the black battery cable (from frame ground) to the battery post indicated by a negative, NEG or (—). 6. Install the battery post covers (included). NOTE: Dielectric grease should be used on battery posts to aid in the prevention of corrosion. NOTE: Damage will result if battery connections are made in reverse. Figure 1.11— Battery Cable Connections BLACK LEAD / (FROM FRAME) RED LEAD (FROM STARTER CONTACTOR) RED BATTERY BLACK NOTE: In areas where temperatures regularly fall below 32° F (0° C) it is recommended that a pad type battery heater be installed to aid in cold climate starting. 1.15 THE BATTERY ADO NOT dispose of the battery in a fire. The battery is capable of exploding. A battery presents a risk of electrical shock and high short circuit current. The following precautions are to be observed when work- ing on batteries: • Remove the 7.5A fuse from the generator con- trol panel. • Remove watches, rings or other metal objects. • Use tools with insulated handles. • Wear rubber gloves and boots. • Do not lay tools or metal parts on top of the battery. • Disconnect charging source prior to connecting or disconnecting battery terminals. Do not open or mutilate the battery. Released electrolyte has been known to be harmful to the skin and eyes, and to be toxic. The electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is electri- cally conductive and corrosive. The following procedures are to be observed: • Wear full eye protection and protective clothing. • Where electrolyte contacts the skin, wash it off immediately with water. • Where electrolyte contacts the eyes, flush thor- oughly and immediately with water and seek medical attention. • Spilled electrolyte is to be washed down with an acid neutralizing agent. A common practice is to use a solution of 1 pound (500 grams) bicarbonate of soda to 1 gallon (4 liters) of water. The bicarbonate of soda solution is to be added until the evidence of reaction (foam- ing) has ceased. The resulting liquid is to be flushed with water and the area dried. QLead-acid batteries present a risk of fire because they generate hydrogen gas. The fol- lowing procedures are to be followed: • DO NOT SMOKE when near the battery. • DO NOT cause flame or spark in battery area. • Discharge static electricity from body before touching the battery by first touching a ground- ed metal surface. ABe sure the AUTO/OFF/MANUAL switch is set to the OFF position before connecting the battery cables. If the switch is set to AUTO or MANUAL, the generator can crank and start as soon as the battery cables are connected. 13 A Be sure the utility power supply is turned off tgAand the 7.5A fuse is removed from the gener- ator control panel, or sparking may occur at the battery posts as the cables are attached and cause an explosion. Servicing of the battery is to be performed or supervised by per- sonnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. See the Specifications section for the correct size and rating when replacing the battery. Have these procedures performed at the intervals specified in the "Service Schedule." A negative ground system is used. Battery connections are shown on the wiring dia- grams. Make sure the battery is correctly connected and terminals are tight. Observe battery polarity when connecting the battery to the generator set. 1.16 BATTERY CHARGER NOTE: The battery charger is integrated into the control module in all models. It operates as a "Smart Charger' which ensures output is continu- ally optimized to promote maximum battery life and charging levels are at safe conditions. NOTE: There is a warning on the LCD display when the battery needs service. 2.1 ACTIVATE THE GENERATOR When battery power is applied to the generator during the installa- tion process, the controller will light up. However, the generator still needs to be activated before it will automatically run in the event of a power outage. Activating the generator is a simple one time process that is guided by the controller screen prompts. Once the product is activated, the controller screen will not prompt you again, even if you discon- nect the generator battery. After obtaining your activation code, please complete the following steps at the generator's control panel as outlined by the Activation Chart. 2.2 BEFORE INITIAL STARTUP NOTE: These units have been run and tested at the factory prior to being shipped and do not require any type of break-in. NOTE: This unit comes filled with oil from the factory. Check the oil level and add the appropriate amount if necessary. Before starting, complete the following: 1. Set the generator's main circuit breaker to its OFF (or OPEN) position. 2. Set the generator's AUTO/OFF/MANUAL switch to the OFF position. 14 3. Turn OFF all breakers on the load center of the transfer box (T1 and T2). 4. Turn OFF all loads connected to the transfer switch terminals T1 and T2. 5. Check the engine crankcase oil level and, if necessary, fill to the dipstick FULL mark with the recommended oil. Do not fill above the FULL mark. 6. Check the fuel supply. Gaseous fuel lines must have been properly purged and leak tested in accordance with applicable fuel -gas codes. All fuel shutoff valves in the fuel supply lines must be open. During initial start up only, the generator may exceed the normal number of start attempts and experience an "over crank" fault (See the "Overcrank" section). This is due to accumulated air in the fuel system during installation. Reset the control board and restart up to two more times, if necessary. If unit fails to start, contact the local dealer for assistance. A CAUTION! ANever operate the engine with the oil level below the "Add" mark on the dipstick. Doing this could damage the engine. 2.3 CHECK TRANSFER SWITCH OPERATION Refer to the "Manual Transfer Operation" section, of the owner's manual for procedures. Do not attempt manual transfer switch opera- tion until all power voltage supplies to the transfer switch have been positively turned off. Failure to turn off all power voltage sup- plies will result in extremely hazardous and possibly fatal electrical shock. 2.4 ELECTRICAL CHECKS Complete electrical checks as follows: 1. Set the generator's main circuit breaker to its OFF (or OPEN) position. 2. Set the generator's AUTO/OFF/MANUAL switch to the OFF position. 3. Turn OFF all breakers on the load center of the transfer box (T1 and T2). 4. Turn on the utility power supply to the transfer switch using the means provided (such as a utility main line circuit break- er). QThe transfer switch is now electrically "hot." Contact with "hot" parts will result in extremely hazardous and possibly fatal electrical shock. Proceed with caution. 5. Use an accurate AC voltmeter to check utility power source voltage across transfer switch terminals N1 and N2. Nominal line -to -line voltage should be 240 volts AC. ACTIVATION CHART CHOOSELANGUAGE TROUBLESHOOTING Display Reads: Use ARROW keys to scroll to desired Ian- If the wrong language is chosen, it can be guage. Press ENTER to select. changed later using the "edit" menu. — Language - English + Escape �� Enter Display Reads: Press ENTER to begin the activation pro- If ESCAPE is pressed instead of ENTER, cess. your generator will only run in manual mode e me (ENT) or LESCrun in manual (for test purposes) and NOT ACTIVATED will be displayed. You will need to remove the generator control panel fuse AND disconnect the T1, N1 and N2 connector in the external Escape �� Enler connection box (if equipped); or disconnect utility input (main breaker) to the transfer switch for 3-5 seconds and reconnect, then begin with Step 1. Display Reads: If you do not have your activation code, go to www.activategen.com or call #Activate go to1-888-9ACTIVATE (922-8482). .activategen.com If you already have your activation code, wait 3-5 seconds for the next display. Eaeepe �� Enter ENTER ACTIVATION CODE (Passcode) TROUBLESHOOTING Display Reads: Use ARROW keys to scroll and find the first number of your Activation Code. 23456789 Press ENTER to select. e xxxxx +/ r Repeat this step until all digits have been entered. Escape �� Enter Use ESCAPE to correct previous digits. Display Reads: Activation is complete when all digits are What happens if "Wrong Passcode Try entered above and your screen shows this Again" appears? "SELECT HOUR (0-23)°' display. Reenter the activation code. If a second - 6 +`1 Follow the controller prompts to continue attempt is unsuccessful, check the number setting the time function. Refer to your against the code given on activategen.com. Escape . . Enler ❑�o Owner's Manual with questions. If it is correct and the generator will not accept it, contact 1-888-9ACTIVATE (922- 8482). 6. Check utility power source voltage across terminals N1 and the transfer switch neutral lug; then across terminal N2 and neutral. Nominal line -to -neutral voltage should be 120 volts AC. 7. When certain that utility supply voltage is compatible with transfer switch and load circuit ratings, turn OFF the utility power supply to the transfer switch. 8. On the generator panel, set the Auto/Off/ Manual switch to MANUAL. The engine should crank and start. 9. Let the engine warm up for about five minutes to allow inter- nal temperatures to stabilize. Then, set the generator's main circuit breaker to its ON (or closed) position. Proceed with caution! Generator power volt- age is now supplied to the transfer switch. Contact with live transfer switch parts will result in dangerous and possibly fatal electri- cal shock. 10. Connect an accurate AC voltmeter and a frequency meter across transfer switch terminal lugs E1 and E2. Voltage should be 238-242 at a frequency of 59.5-60.5 Hertz. 11. Connect the AC voltmeter test leads across terminal lugs E1 and neutral; then across E2 and neutral. In both cases, voltage reading should be 119-121 volts AC. 12. Set the generator's main circuit breaker to its OFF (or OPEN) position. Let the engine run at no-load for a few minutes to stabilize internal engine generator temperatures. 13. Set the generators AUTO/OFF/MANUAL switch to OFF. The engine should shut down. NOTE: It is important not to proceed until certain that generator AC voltage and frequency are correct and within the stated limits. 2.5 GENERATOR TESTS UNDER LOAD To test the generator set with electrical loads applied, proceed as follows: 1. Set generator's main circuit breaker to its OFF (or OPEN) posi- tion. 2. Turn OFF all breakers on the load center of the transfer box (T1 and T2). 3. Set the generators AUTO/OFF/MANUAL switch to OFF. 4. Turn OFF the utility power supply to the transfer switch, using the means provided (such as a utility main line circuit breaker). Do not attempt manual transfer switch opera- tion until all power voltage supplies to the transfer switch have been positively turned off. Failure to turn off all power voltage sup- plies will result in extremely hazardous and possibly fatal electrical shock. 5. Manually set the transfer switch to the STANDBY position, i.e., load terminals connected to the generators E1/E2 terminals. The transfer switch operating lever should be down. 16 6. Set the generator's AUTO/OFF/MANUAL switch to MANUAL. The engine should crank and start immediately. 7. Let the engine stabilize and warm up for a few minutes. 8. Set the generator's main circuit breaker to its ON (or CLOSED) position. Loads are now powered by the standby generator. 9. Turn ON the load center of the transfer switch (T1 and T2). 10. Connect an accurate AC voltmeter and a frequency meter across terminal lugs E1 and E2. - Voltage should be greater than, or approximately 240 volts and frequency should be 60 Hz. 11. Let the generator run at full rated load for 20-30 minutes. Listen for unusual noises, vibration or other indications of abnormal operation. Check for oil leaks, evidence of overheat- ing, etc. 12. When testing under load is complete, turn OFF electrical loads. 13. Set the generator's main circuit breaker to its OFF (or OPEN) position. 14. Let the engine run at no-load for a few minutes. 15. Set the AUTO/OFF/MANUAL switch to OFF The engine should shut down. 2.6 CHECKING AUTOMATIC OPERATION To check the system for proper automatic operation, proceed as follows: 1. Set generator's main circuit breaker to its OFF (or OPEN) posi- tion. 2. Check that the AUTO/OFF/MANUAL switch is set to OFF. 3. Turn OFF the utility power supply to the transfer switch, using means provided (such as a utility main line circuit breaker). 4. Manually set the transfer switch to the UTILITY position, i.e., load terminals connected to the utility power source side. 5. Turn ON the utility power supply to the transfer switch, using the means provided (such as a utility main line circuit breaker). 6. Set the generators main circuit breaker to its ON (or CLOSED) position. 7. Set the AUTO/OFF/MANUAL switch to AUTO. The system is now ready for automatic operation. 8. Turn OFF the utility power supply to the transfer switch. With the AUTO/OFF/MANUAL switch at AUTO, the engine should crank and start when the utility source power is turned OFF after a 10 second delay. After starting, the transfer switch should connect load circuits to the standby side after a five (5) second delay. Let the system go through its entire automatic sequence of operation. With the generator running and loads powered by generator AC output, turn ON the utility power supply to the transfer switch. The following should occur: • After about 15 seconds, the switch should transfer loads back to the utility power source. • About one minute after re -transfer, the engine should shut down. 3.1 CONTROL PANEL INTERFACE 3.1.1 USING THE AUTO/OFF/MANUAL SWITCH LROURE 3.1) With the switch set to AUTO, the engine may AHLcrank and start at any time without warning. Such automatic starting occurs when utility power source voltage drops below a preset level or during the normal exercise cycle. To prevent possible injury that might be caused by such sudden starts, always set the switch to OFF and remove the fuses before work- ing on or around the generator or transfer switch. Then, place a "DO NOT OPERATE" tag on the generator panel and on the trans- fer switch. 1. "AUTO" Position — Selecting this switch activates fully auto- matic system operation. It also allows the unit to automati- cally start and exercise the engine every seven days with the setting of the exercise timer (see the Setting the Exercise Timer section). 2. "OFF" Position — This switch position shuts down the engine. This position also prevents automatic operation. 3. "MANUAL" Position — Set the switch to MANUAL to crank and start the engine. Transfer to standby power will not occur unless there is a utility failure. 3.1.2 SETTING THE EXERCISE TIMER This generator is equipped with an exercise timer. Once it is set, the generator will start and exercise every seven days, on the day of the week and at the time of day specified. During this exercise period, the unit runs for approximately 12 minutes and then shuts down. Transfer of loads to the generator output does not occur during the exercise cycle unless utility power is lost. Figure 3.1— 8 - 20kW Generator Control Panel MARL FUSE 7.5AMP AUTO OFF MANUAL 16091�o�c�� Installation Assistant Interconnect System Self Test Feature (follow the on-screen prompts) Upon power up, this controller will go through a system self test which will check for the presence of utility voltage on the DC circuits. This is done to prevent damage if the installer mistakenly connects AC utility power sense wires into the DC terminal block. If utility voltage is detected, the controller will display a warning message and lock out the generator, preventing damage to the controller. Power to the controller must be removed to clear this warning. Utility voltage must be turned on and present at the N1 and N2 terminals inside the generator control panel for this test to be performed and pass. NOTE: DAMAGE CAUSED BY MISWIRING OF THE INTERCONNECT WIRES IS NOT WARRANTABLE! This test will be performed each time the controller is powered up. Upon first power up of the generator, the display interface will begin an installation assistant. The assistant will prompt the user to set the minimum settings to operate. These settings are sim- ply: Current Date/Time and Exercise Day/Time. The maintenance intervals will be initialized when the exercise time is entered (Figure 3.1). The exercise settings can be changed at any time via the "EDIT" menu (see Appendix, "Menu System"). If the 12 volt battery is disconnected or the fuse removed, the Installation Assistant will operate upon power restoration. The only difference is the display will only prompt the customer for the cur- rent Time and Date. IF THE INSTALLER TESTS THE GENERATOR PRIOR TO INSTALLATION, PRESS THE "ENTER" KEY TO AVOID SETTING UP THE EXERCISE TIME. THIS WILL ENSURE THAT WHEN THE CUSTOMER POWERS UP THE UNIT, HE WILL STILL BE PROMPTED TO ENTER AN EXERCISE TIME. NOTE: The exerciser will only work in the AUTO mode and will not work unless this procedure is performed. The current date/time will need to be reset every time the 12 volt battery is disconnected and then reconnected, and/or when the fuse is removed. Low Speed Exercise 16, 17 & 20kW units will run at 2,400 rpm. 17 Display Interface Menus The LCD display is organized as detailed below: The "Home" page, this page is the default page which will be displayed if no keys are pressed for 30 seconds. This page normally shows the current Status message and the current date and time. The highest priority active Alarm and/or Warning will be automatically posted on this page as well as flashing the backlight when such an event is detected. In the case of multiple Alarms or Warnings, only the first message will be displayed. To clear an Alarm or Warning, see the Protection Systems section - Clear Alarm. The display backlight is normally off. If the user presses any key, the backlight will come on automatically and remain on for 30 seconds after the last key was pressed. The "Main Menu" page will allow the user to navigate to all other pages or sub -menus by using the Left/Right and Enter keys. This page can be accessed at any time with several presses of the dedicated Escape key. Each press of the Escape key takes you back to the previous menu until the main menu is reached. This page displays the following options: HISTORY; STATUS; EDIT; AND DEBUG. (See the Appendix - "Menu System".) 3.2 AUTOMATIC TRANSFER OPERATION To select automatic operation, do the following: 1. Make sure the transfer switch main contacts are set to their UTILITY position, i.e., loads connected to the utility power source (Figure 3.1). 2. Be sure that normal UTILITY power source voltage is avail- able to transfer switch terminal lugs N1 and N2 (Refer to the Electrical Data section). 3. Set the generator's AUTO/OFF/MANUAL switch to AUTO. 4. Set the generator's main circuit breaker to its ON (or CLOSED) position. With the preceding steps complete, the generator will start auto- matically when utility source voltage drops below a preset level. After the unit starts, loads are transferred to the standby power source. Refer to the Sequence of Automatic Operation section. 3.3 SEQUENCE OF AUTOMATIC OPERATION .3.1 UTILITY FAILURE Initial Conditions: Generator in Auto, ready to run, load being sup- plied by utility source. When utility fails (below 60% of nominal), a 10 second (optionally programmable) line interrupt delay time is started. If the utility is still gone when the timer expires, the engine will crank and start. Once started, a five (5) second engine warm- up timer will be initiated. When the warm-up timer expires, the control will transfer the load to the generator. If the utility power is restored (above 80% of nominal) at any time from the initiation of the engine start until the generator is ready to accept load (5 sec- ond warm-up time has not elapsed), the controller will complete the start cycle and run the generator through its normal cool down cycle; however, the load will remain on the utility source. 18 3.3.2 CRANKING The system will control the cyclic cranking as follows: 16 second crank, seven (7) second rest, 16 second crank, seven (7) second rest followed by three (3) additional cycles of seven (7) second cranks followed by seven (7) second rests. Choke Operation 1. The 990/999cc engines have an electric choke in the air box that is automatically controlled by the electronic control board. 2. The 530cc engines have an electric choke on the divider panel air inlet hose that is automatically controlled by the electronic control board. 3. The 410cc engines have a choke behind the air box that is automatically controlled by the electronic control board. Failure to Start This is defined as any of the following occurrences during crank- ing: 1. Not reaching starter dropout within the specified crank cycle. Starter dropout is defined as four (4) cycles at 1,000 RPM. 2. Reaching starter dropout, but then not reaching 2200 RPM within 15 seconds. In this case the control board will go into a rest cycle for seven (7) seconds, then continue the rest of the crank cycle. During a rest cycle the start and fuel outputs are de -energized and the magneto output is shorted to ground. Cranking Conditions The following notes apply during cranking cycle. 1. Starter motor will not engage within five (5) seconds of the engine shutting down. 2. The fuel output will not be energized with the starter. 3. The starter and magneto outputs will be energized together. 4. Once the starter is energized the control board will begin look- ing for engine rotation. If it does not see an RPM signal within three (3) seconds it will shut down and latch out on RPM sensor loss. 5. Once the control board sees an RPM signal it will energize the fuel solenoid, drive the throttle open and continue the crank sequence. 6. Starter motor will disengage when speed reaches starter dropout. 7. If the generator does not reach 2200 RPM within 15 seconds, re -crank cycle will occur. 8. If engine stops turning between starter dropout and 2200 RPM, the board will go into a rest cycle for seven (7) seconds then re -crank (if additional crank cycles exist). 9. Once started, the generator will wait for a hold -off period before starting to monitor oil pressure and oil temperature (refer to the Alarm Messages section for hold -off times). 10. During Manual start cranking, if the Mode switch is moved from the Manual position, the cranking stops immediately. 11. During Auto mode cranking, if the Utility returns, the cranking cycle does NOT abort but continues until complete. Once the engine starts, it will run for one (1) minute, then shut down. 3.3.3 LOAD TRANSFER The transfer of load when the generator is running is dependent upon the operating mode as follows: 1. Manual — Will not transfer to generator if utility is present. — Will transfer to generator if utility fails (below 65% of nominal for 10 consecutive seconds. — Will transfer back when utility returns for 15 consecutive sec- onds. The engine will continue to run until removed from the Manual mode. 2. Auto — Will start and run if Utility fails for 10 consecutive seconds. — Will start a five (5) second engine warm-up timer. — Will not transfer if utility subsequently returns. — Will transfer to generator if utility is still not present. — Will transfer back to utility once utility returns (above 75% of nominal) for 15 seconds. — Will transfer back to utility if the generator is shut down for any reason (such as the switch is in the OFF position or a shutdown alarm. — After transfer, will shut down engine after one (1) minute cool - down time. 3. Exercise — Will not exercise if generator is already running in either Auto or Manual mode. — During exercise, the controller will only transfer if utility fails during exercise for 10 seconds, and will switch to Auto mode. 3.3.4 UTILITY RESTORED Initial Condition: Generator supplying power to customer load. When the utility returns (above 80% of nominal), a 15 second return to utility timer will start. At the completion of this timer, if the utility supply is still present and acceptable, the control will transfer the load back to the utility and run the engine through a one (1) minute cool down period and then shut down. If utility fails for three (3) seconds during this cool down period, the control will transfer load back to the generator and continue to run while monitoring for utility to return. 3.4 MANUAL TRANSFER OPERATION 3.4.1 TRANSFER TO GENERATOR POWER SOURCE To start the generator and activate the transfer switch manually, proceed as follows: 1. Set the generator's AUTO/OFF/MANUAL switch to OFF. 2. Set the generator's main circuit breaker to its OFF (or OPEN) position. 3. Turn OFF the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker). Do not attempt to activate the transfer switch manually until all power voltage supplies to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and pos- sibly fatal electrical shock. 4. Use the manual transfer handle inside the transfer switch to move the main contacts to their STANDBY position, i.e., loads connected to the standby power source (Figure 3.2). 5. To crank and start the engine, set the AUTO/OFF/MANUAL switch to MANUAL. 6. Let the engine stabilize and warm up for a few minutes. 7. Set the generator's main circuit breaker to its ON (or CLOSED) position. The standby power source now powers the loads. Figure 3.2 — Manual Transfer Switch Operation f LOAD CONNECTED TO UTILITY POWER SOURCE \LOAD ONNECTED TO STANDBY POWER SOURCE V L � MANUALTRANSFER HANDLE TRANSFER SWITCH OPERATING LEVER 3.4.2 TRANSFER BACK TO UTILITY POWER SOURCE When utility power has been restored, transfer back to that source and shut down the generator. This can be accomplished as fol- lows: Set the generator's main circuit breaker to its OFF (or OPEN) position. Let the engine run for a minute or two at no-load to stabilize the internal temperatures. Set the generator's AUTO/OFF/MANUAL switch to its OFF (or OPEN) position. The engine should shut down. Check that utility power supply to the transfer switch is turned OFF. ADo not attempt to activate the transfer switch manually until all power voltage supplies to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and pos- sibly fatal electrical shock. 19 5. Use the manual transfer handle inside the transfer switch to move the main contacts back to their UTILITY position, i.e., loads connected to the utility power source (Figure 3.2). 6. Turn ON the utility power supply to the transfer switch using the means provided. 7. Set the system to automatic operation as outlined in Automatic Transfer Operation section. 3.5 SIDE COMPARTMENT (FIGURES 3.3 & 3.4) Local codes may require this compartment to be locked. A hasp is provided so the owner can secure the compartment with their own padlock. Check local codes in the area. 3.5.1 MAIN CIRCUIT BREAKER This is a 2 -pole breaker rated according to the Specifications sec- tion. 3.5.2 EXTERIOR READY LIGHTS Green LED 'Ready' light is on when utility is present and switch is in AUTO indicating the generator is ready and when the gen- erator is running. Red LED 'Alarm' light is on when the generator is OFF or a fault is detected. (See the Protections Systems section.) Yellow LED 'Maintenance' light (See the Protections Systems section.) 3.5.3 120 VAC GFCI OUTLET & 15 AMP BREAKER (16. 11 & 20 KIN ONLY) These models are equipped with an external, 15 amp, 120 volt, GFCI convenience outlet that is located in a compartment on the right side of generator (Figure 1.3). When the generator is running, in the absence of utility power, this outlet may also be used to power items outside your home such as lights or power tools. This outlet may also be used when utility power is present by running the generator in manual mode. This outlet does not provide power if the generator is not running. This outlet is protected by a 15 amp circuit breaker in the same com- partment as the outlet. (Do not use when the generator is running in exercise mode.) Figure 3.3 — Side Compartment 20 Figure 3.4 — Open Side Compartment 1-G�tleL—....._.. 15 Amo�Outiet Breaker Indicator Lights Main Circuit Breaker 3.6 PROTECTION SYSTEMS 3.6.1 ALARMS Highest Priority (Latching) Displayed on the control panel and the external red LED. They must be cleared before the alarm message goes away. The alarm log records each occurrence (see Appendix - "Menu System"). Low Oil Pressure (Shutdown Alarm) A five (5) second delay on start-up and seven (7) second delay once the engine is running. This switch (Figure 3.5) has normally closed contacts that are held open by engine oil pressure during operation. Should the oil pressure drop below the five (5) PSI range, switch contacts close and the engine shuts down. The unit should not be restarted until oil level is verified. High Engine Temperature (Shutdown Alarm — Auto Reset) A 10 second delay on start-up and one (1) second delay before shutdown. Auto reset when the condition clears and restart the engine if a valid start signal is still present. This switch's contacts (Figure 3.5) close if the temperature should exceed approximately 144° C (293° F), initiating an engine shut- down. Once the oil temperature drops to a safe level the switch's contacts open again. Over Crank (Shutdown Alarm) This occurs if the engine has not started within the specified crank cycle. (See "Cranking" section.) NOTE: The oil drain hose may be routed in the opposite direction as shown in figure. All Oi Di H( Figure 3.5 — Low Oil Pressure and High Temperature Switches Low Oil Switch High Temp Switch Over Speed (Shutdown Alarm) 4320 RPM for three (3) seconds or 4500 RPM immediately. This feature protects the generator from damage by shutting it down if it happens to run faster than the preset limit. This protection also prevents the generator from supplying an output that could potentially damage appliances connected to the generator circuit. Contact the nearest Dealer if this failure occurs. RPM Sense Loss (Shutdown Alarm) During cranking, if the Control Board does not see a valid RPM signal within three (3) seconds, it will shut down and lock out on RPM sense loss. While engine is running, if RPM signal is lost for one (1) second the Control Board will shut the engine down, wait 15 seconds, then re -crank the engine. If no RPM signal is detected within the first three (3) seconds of cranking, the Control Board will shut the engine down and latch out on RPM sensor loss. If the RPM signal is detected, the engine will start and run normally. If the RPM signal is subsequently lost again, the Control Board will try one more re -crank attempt before latching out and displaying the RPM sensor failure message. Under -frequency (Shutdown Alarm) After starting, if the generator stays under frequency for more than 30 seconds it will shut down. The under -frequency setting is 50 Hz. Internal Fault (Shutdown Alarm) This alarm cannot be cleared, call service dealer. Undervoltage (Shutdown Alarm) If the generator voltage falls below 60% of nominal for more than five (5) seconds, it shuts down. Overvoltage (Shutdown Alarm) If the generator voltage rises above 110% of rating for greater than three (3) seconds, an alarm will be issued and the unit will shut down. If the generator voltage rises above 130% of rating for greater than 0.2 seconds, an alarm will be issued and the unit will shut down. Clear Alarm Clear the alarm by setting the AUTO/OFF/MANUAL switch to the OFF position. Press the ENTER key to unlatch any active fault and clear the corresponding alarm message. 3.6.2 COMMON ALARM RELAY The common alarm relay will be activated if there is a shutdown alarm. It will not activate on warnings or indicate that the AUTO/ OFF/MANUAL switch is in the OFF position. The OFF position will clear the alarms and the relay. The relay will not be used to indicate a generator is not activated. The common alarm terminals are wired to a set of potential -free (dry) contacts on the Nexus contoller board. These Normally Open (N.O.) contacts close when an alarm condition occurs and are used to activate a remote signaling device. The circuit is rated for a maximum of 130mA at 24 VDC. WARNIN Second Priority (Non -latching) Displayed on the control panel and the external yellow LED (V -twins only). Warnings automati- cally clear when the monitored condition goes away. Warnings are recorded in the alarm log. Warnings cannot cause shutdowns. Low Battery The Control Board monitors battery voltage and displays a warn- ing if the battery voltage falls below 11.9 volts for one (1) minute. Warning is automatically cleared if the battery voltage rises above 12.4 volts. Battery voltage is not monitored during the crank cycle. Exercise Set Error If the exercise period becomes corrupted, a warning message will be displayed. This message will only clear when the exercise period is reset. 3.6.4 MAINTENANCE ALERTS Third priority Maintenance Message When a maintenance period expires, a warning message will be displayed. The alert can be reset by pressing the Enter key, which will cause the user to be prompted to confirm the action. Resetting will clear the alert and reset the maintenance counters for all conditions annunciated. The history log will record the alert. The maintenance counter will not accumulate without battery power. Once battery power is restored, the set time prompt will be displayed. The maintenance counters will be adjusted to the new time and date. 21 NOTE: Since most maintenance alerts will occur at the same time (most have two (2) year intervals), only one will appear on the display at any one time. Once the first alert is cleared, the next active alert will be displayed. 3.7 SHUTTING THE GENERATOR DOWN WHILE UNDER LOAD To safely stop and start a loaded generator follow these steps. ISOLATE THE MAIN SERVICE DISTRIBUTION PANEL 1. At the main service distribution panel, open (turn off) the main service entrance breaker. STOPPING THE GENERATOR 1. Turn the Main Circuit Breaker off (Figure 3.6). 2. If generator has a GFCI Outlet and it is being used, turn off the 15 Amp Outlet Breaker (Figure 3.6). 3. Allow the generator to run for 1 minute without load to cool down. Figure 3.6 — Open Side Compartment 12OV ,EC Qutlei outlet Breaker i r D Indicator Lights Main Circuit Breaker 4. Turn the Auto/Off/Manual switch to the Off position (Figure 3.7). 5. If the generator will be left off for longer than 1 hour without utility present remove the 7.5 Amp Main Fuse from the control panel (Figure 3.7). This will prevent the control panel from running down the battery. STARTING THE GENERATOR 1. If the Main Fuse was removed, replace the fuse. The startup wizard will be displayed, allowing the correct time and date to be entered. It will not be necessary to re-enter the activation code. 2. Turn the Auto/Off/Manual switch to the Auto position. After a short delay the generator will start. 3. Allow the generator to run for 15 seconds to allow the engine to warm up. 22 4. Turn on the Main Circuit Breaker. 5. Turn on the Outlet Breaker if necessary. Figure 3.7 — 8 - 20kW Generator Control Panel MAIN FUSE ® I vs ANv AlffO OFF MANUAL REPOWER THE MAIN SERVICE DISTRIBUTION PANEL 1. At the main service distribution panel, close (turn on) the main service entrance breaker. This method will ensure proper transfer between generator and utility in the event that utility returns while the generator is shut off. 4.1 PERFORMING SCHEDULED MAINTENANCE It is important to perform service as specified in the Maintenance Schedule for proper generator operation, and to ensure that the generator complies with the applicable emission standards for the duration of its useful life. Service and repairs may be performed by any capable person or repair shop. Additionally, emissions criti- cal maintenance must be performed as scheduled in order for the Emissions Warranty to be valid. Emissions critical maintenance consists of servicing the air filter and spark plugs in accordance with the Maintenance Schedule, 4.2 FUSE The 7.5 amp fuse on the control panel protects the DC control circuit against overload (Figures 3.1 and 3.2). This fuse is wired in series with the battery output lead to the panel. If this fuse ele- ment has melted open, the engine will not be able to crank or start. Replace this fuse using only an identical 7.5 amp replacement fuse. Whenever the fuse is removed or replaced, the exercise timer needs to be reset. 4.3 CHECKING THE ENGINE OIL LEVEL For oil capacities, see the Specifications section. For engine oil recommendations, see the Engine Oil Recommendations section. When power outages necessitate running the generator for extend- ed periods of time, the oil level should be checked daily. To check the engine oil level, proceed as follows (Figures 4.1, 4.2 and 4.3): 1. If the generator is running during a utility outage, first turn OFF all associated loads running in the residence. Second, turn the generator's main circuit breaker to the OFF position. 2. Move the AUTO/OFF/MANUAL switch to the OFF position. 3. Remove the dipstick and wipe it dry with a clean cloth. 4. Completely insert the dipstick; then, remove it again. The oil level should be at the dipstick "Full' mark. If necessary, add oil to the "Full" mark only. DO NOT FILL ABOVE THE "FULL" MARK. 5. Install the dipstick. Figure 4.1— Oil Dipstick and Fill, 8kW Figure 4.2 — Oil Dipstick, MIN 6. Reset the AUTO/OFF/MANUAL switch to its original position. 7. If the generator was running during a utility outage, first turn the generators main circuit breaker back to the ON position. Second, turn ON needed loads in the residence. A CAUTION! Never operate the engine with the oil level below the "Add" mark on the dipstick. Doing this could damage the engine. Figure 4.3 — Oil Dipstick and fill, 13, 14, 16, 17 & 20kW 4.4 CHANGING THE ENGINE OIL A CAUTION! Hot oil may cause burns. Allow engine to cool before draining oil. Avoid prolonged or repeated skin exposure with used oil. Thoroughly wash exposed areas with soap. 4.4.1 OIL CHANGE INTERVALS See the "Service Schedule" section. 4.4.2 ENGINE OIL RECOMMENDATIONS All oil should meet minimum American Petroleum Institute (API) Service Class SJ, SL or better. Use no special additives. Select the appropriate viscosity oil grade according to the expected operating temperature. • SAE 30 4 Above 32° F • 1 OW -30 4 Between 40° F and -10° F • Synthetic 5W-30 4 10° F and below Z3 �'1{►W SAE 30 A 30 T -20 -10 0 10 20 32 40 60 80 100 °C-30 .20 -10 0 10 20 30 40 Temperature Range of Expected Use A CAUTION! AAny attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure. 4.4.3 011 & OIL FILTER CHANGE PROCEDURE To change the oil, proceed as follows: 1. Start the engine by moving the AUTO/OFF/MANUAL switch to MANUAL and run until it is thoroughly warmed up. Then shut OFF the engine by moving the switch to the OFF position. 2. Immediately after the engine shuts OFF, pull the oil drain hose (Figure 4.4) free of its retaining clip. Remove the cap from the hose and drain the oil into a suitable container. 3. After the oil has drained, replace the cap onto the end of the oil drain hose. Retain the hose in the clip. Change the engine oil filter as follows: 2. 3. 4. 5. 6. 7. 8. With the oil drained, remove the old oil filter by turning it counterclockwise. Apply a light coating of clean engine oil to the gasket of the new filter. See the Specifications section for recommended filter. Screw the new filter on by hand until its gasket lightly contacts the oil filter adapter. Then, tighten the filter an additional 3/4 to one turn (Figure 4.4). Refill with the proper recommended oil (see the Engine Oil Recommendations section). See the Specifications section for oil capacities. Start the engine, run for one (1) minute, and check for leaks. Shutdown and recheck oil level, add as needed. DO NOT OVER FILL. Reset the AUTO/OFF/MANUAL switch to the AUTO position. Dispose of used oil at a proper collection center. NOTE: The oil drain hose may be routed in the opposite direction as shown in Figure 4.4. 24 Wt Oi or Ht Figure 4.4 — Oil Drain Hose and Filter Low Oil Switch High Temp Switch 4.5 CHANGING THE ENGINE AIR CLEANER 4.5.1 13. 14. 16. 11 & 20KW GENERATOR See "The Generator" section for the location of the air cleaner. Use the following procedures (Figure 4.5): 1. Lift the roof. 2. Turn the two screws counterclockwise to loosen. 3. Remove the cover and air filter. 4. Wipe away dust or debris from inside of the air box and around edges. 5. Install the new air cleaner into the air box. 6. Install the cover. Turn the two cover screws clockwise to tighten. 7. Close roof securely. See the Service Schedule section for air cleaner maintenance. See the Specifications section for air filter replacement part number. Figure 4.5 —13, 14, 16, 17 & 20kW Engine Air Cleaner Cover Filter 4.5.2 WIN GENERATORS See "The Generators' section for the location of the air cleaner. Use the following procedure (Figure 4.6): 1. Lift the roof and remove the door. 2. Turn the worm gear clamp screw counterclockwise to loosen. 3. Pull the old filter off the divider panel hub. 4. Wipe away dust or debris from the panel hub. 5. Install the new air cleaner onto the hub. 6. Turn the worm gear clamp screw clockwise to tighten. 7. Replace the door and close the roof securely. Figure 4.6 — MIN Engine Air Cleaner 4.5.3 8KW GENERATOR See "The Generator" section to locate the air box. Use the following procedures to replace the dirty air filter within the air box (Figure 4.7). 1. Lift the roof and remove the door. 2. Push back on the latch of the yellow air filter access door to swing open. 3. Pull out the old air filter and discard appropriately. 4. Install the new filter, open end first into the air box. 5. Swing the yellow door shut and snap to close. 6. Replace door and close roof securely. Figure 4.7 — 8kW Engine Air Cleaner Location Air Cleaner Cover 4.6 SPARK PLUG(S) Reset the spark plug(s) gap or replace the spark plug(s) as neces- sary. See the Service Schedule section for maintenance require- ments. 1. Clean the area around the base of the spark plug(s) to keep dirt and debris out of the engine. 2. Remove the spark plug(s) and check the condition. Replace the spark plug(s) if worn or if reuse is questionable. See the Service Schedule section for recommended inspection. Clean by scraping or washing using a wire brush and commercial solvent. Do not blast the spark plug(s) to clean. 3. Check the spark plug gap using a wire feeler gauge. Adjust the gap to 0.76 mm (0.030 inch) for 8, 10 and 20kW; and 1.02 mm (0.040 inch) for 13, 14, 16 and 17kW by carefully bending the ground electrode (Figure 4.8). Figure 4.8 — Setting the Spark Plug Gap 25 4.7 BATTERY MAINTENANCE The battery should be inspected per the "Service Schedule" sec- tion. The following procedure should be followed for inspection: Inspect the battery posts and cables for tightness and corro- sion. Tighten and clean as necessary. Check the battery fluid level of unsealed batteries and, if nec- essary, fill with Distilled Water Only. Do not use tap water in batteries. Have the state of charge and condition checked. This should be done with an automotive -type battery hydrometer. ®DO NOT dispose of the battery in a fire. The battery is capable of exploding. ,A battery presents a risk of electrical shock and high short circuit current. The following precautions are to be observed when work- ing on batteries: • Remove the 7.5A fuse from the generator con- trol panel. • Remove watches, rings or other metal objects. • Use tools with insulated handles. • Wear rubber gloves and boots. • Do not lay tools or metal parts on top of the battery. • Disconnect charging source prior to connecting or disconnecting battery terminals. Do not open or mutilate the battery. AHLReleased electrolyte has been known to be harmful to the skin and eyes, and to be toxic. The electrolyte is a dilute sulfuric acid that AIL is harmful to the skin and eyes. It is electri- cally conductive and corrosive. The follow- ing procedures are to be observed: • Wear full eye protection and protective clothing. • Where electrolyte contacts the skin, wash it off immediately with water. • Where electrolyte contacts the eyes, flush thor- oughly and immediately with water and seek medical attention. • Spilled electrolyte is to be washed down with an acid neutralizing agent. A common practice is to use a solution of 1 pound (500 grams) bicarbonate of soda to 1 gallon (4 liters) of water. The bicarbonate of soda solution is to be added until the evidence of reaction (foam- ing) has ceased. The resulting liquid is to be flushed with water and the area dried. ,Lead -acid batteries present a risk of fire because they generate hydrogen gas. The following procedures are to be followed: • DO NOT SMOKE when near the battery. • DO NOT cause flame or spark in battery area. 26 • Discharge static electricity from body before touching the battery by first touching a ground- ed metal surface. ABe sure the AUTO/OFF/MANUAL switch is set to the OFF position before connecting the battery cables. If the switch is set to AUTO or MANUAL, the generator can crank and start as soon as the battery cables are connected. Be sure the utility power supply is turned off and the 7.5A fuse is removed from the gener- ator control panel, or sparking may occur at the battery posts as the cables are attached and cause an explosion. 4.8 ADJUSTING VALVE CLEARANCE After the first six (6) months of operation, check the valve clear- ance in the engine, adjust if necessary. Important: If feeling uncomfortable about doing this procedure or the proper tools are not available, please contact the Dealer for service assistance. This is a very important step to ensure longest life for the engine. To check valve clearance: 1. The engine should be cool before checking. If valve clearance is 0.002" - 0.004" (0.05 - 0.1 mm), adjustment is not needed. 2. Remove spark plug wires and position wires away from plugs. 3. Remove spark plugs. 4. Make sure the piston is at Top Dead Center (TDC) of its compression stroke (both valves closed). To get the piston at TDC, remove the intake screen at the front of the engine to gain access to the flywheel nut. Use a large socket and socket wrench to rotate the nut and hence the engine in a clockwise direction. While watching the piston through the spark plug hole. The piston should move up and down. The piston is at TDC when it is at its highest point of travel. To adjust valve clearance (if necessary), (Figure 4.9): 1. Make sure the engine is at 600 to 80° F. 2. Make sure that the spark plug wire is removed from the spark plug and out of the way. 3. Remove the four screws attaching the valve cover. 4. Loosen the rocker jam nut. Use a 10mm allen wrench for all units excluding the 10kW, and a 8mm alien wrench for the 10kW, to turn the pivot ball stud while checking clearance between the rocker arm and the valve stem with a feeler gauge. Correct clearance is 0.002-0.004 inch (0.05-0.1 mm). NOTE: Hold the rocker arm jam nut in place as the pivot ball stud is turned. Jam nut is 13mm for all units excluding the 10kW and a 10mm for the 10kW. When valve clearance is correct, hold the pivot ball stud in place with the allen wrench and tighten the rocker arm jam nut. Tighten the jam nut to 174 in/lbs. torque. After tightening the jam nut, recheck valve clearance to make sure it did not change. • Install new valve cover gasket. • Re -attach the valve cover. NOTE: Start all four screws before tightening or it will not be possible to get all the screws in place. Make sure the valve cover gasket is in place. • Install spark plugs. • Re -attach the spark plug wire to the spark plug. • On the 10-20kW, repeat the process for the other cylinder. Figure 4.9 - Valve Clearance Adjustment Rocker Pivot Rall Arm 4.9 COOLING SYSTEM Air inlet and outlet openings in the generator compartment must be open and unobstructed for continued proper operation. This includes such obstructions as high grass, weeds, brush, leaves and snow. Without sufficient cooling and ventilating air flow, the engine/gen- erator quickly overheats, which causes a rapid shut down. (See Figure 4.10 for vent locations.) Make sure the doors and roof are in place during operation as running the generator with them removed can effect cooling air movement. A The exhaust from this product gets extremely M hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc. must remain clear of the exhaust. Such materi- als may ignite and burn from the heat of the exhaust system. Figure 4.10 — Cooling Vent Locations 4.10 ATTENTION AFTER SUBMERSION If the generator has been submerged in water, it MUST NOT be started and operated. Following any submersion in water, have a Dealer thoroughly clean, dry and inspect the generator. If the structure (ex. home) has been flooded, it should be inspected by a certified electrician to ensure there won't be any electrical prob- lems during generator operation or when utility is returned. 4.11 CORROSION PROTECTION Periodically wash and wax the enclosure using automotive type products. Frequent washing is recommended in salt water/coastal areas. Spray engine linkages with a light oil such as WD -40. 4.12 OUT OF SERVICE PROCEDURE 4.12.1 REMOVAL FROM SERVICE If the generator cannot be exercised every seven days, and will be out of service longer than 90 days, prepare the generator for storage as follows: 1. Start the engine and let it warm up. 2. Close the fuel shutoff valve in the fuel supply line and allow the unit to shut down. 3. Once the unit has shut down, switch to the OFF position. 4. Set the generator's main circuit breaker to its OFF (or OPEN) position. 5. Set the AUTO/OFF/MANUAL switch to OFF and turn off the util- ity power to the transfer switch. Remove the 7.5A fuse from the generator control panel. Disconnect the battery cables as outlined in "General Hazards". 6. While the engine is still warm from running, drain the oil completely. Refill the crankcase with oil. See "Engine Oil Recommendations". 7. Attach a tag to the engine indicating the viscosity and clas- sification of the oil in the crankcase. 8. Remove the spark plug(s) and spray fogging agent into the spark plug(s) threaded openings. Reinstall and tighten the spark plug(s). 9. Remove the battery and store it in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor. 10. Clean and wipe the entire generator. 27 4.12.2 RETURN TO SERVICE To return the unit to service after storage, proceed as follows: 1. Verify that utility power is turned off and that the AUTO/OFF/ MANUAL switch is set to OFF. 2. Check the tag on the engine for oil viscosity and classification. Verify that the correct recommended oil is used in the engine (see the Engine Oil Recommendations section). If necessary, drain and refill with the proper oil. 3. Check the state of the battery. Fill all cells of unsealed batter- ies to the proper level with distilled water. DO NOT USE TAP WATER IN THE BATTERY. Recharge the battery to 100 per- cent state of charge, or, if defective, replace the battery. See "Specifications" for battery type and size. Install the battery as outlined in "Battery Installation". 4. Clean and wipe the entire generator. 5. Make sure the 7.5A fuse is removed from the generator con- trol panel. Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incorrectly. 6. Open the fuel shutoff valve. 7. Insert the 7.5A fuse into the generator control panel. Start the unit by moving the AUTO/OFF/MANUAL switch to MANUAL. Allow the unit to warm up thoroughly. 8. Stop the unit by setting the AUTO/OFF/MANUAL switch to OFF. 9. Turn on the utility power to the transfer switch. 10. Set the AUTO/OFF/MANUAL switch to AUTO. 11. The generator is now ready for service. NOTE: If the battery was dead or disconnected, the exercise timer, cur- rent date and time must be reset. 28 4.12.3 ACCESSORIES There are performance enhancing accessories available for the air-cooled generators. • Cold Weather Kits are recommended in areas where tempera- tures regularly fall below 32° F (0° C). • Scheduled Maintenance Kits include all pieces necessary to perform maintenance on the generator along with oil recom- mendations. • Auxiliary Transfer Switch Lockout enables any of the transfer switches to completely lock out one large electrical load by tying into its control system. • A Fascia Skirt Wrap is standard on all 20kW units. It's avail- able for all other current production air-cooled units. It snaps together to provide a smoothing, contoured look as well as rodent/insect protection. • The Remote Monitor System is a wireless, indoor mounted, box that indicates generator run status and allows for exercise programing as well as provide maintenance reminders. • Touch-up Paint Kits are very important to maintain the look and integrity of the generator enclosure. These kits include touch-up paint and instructions if the need should arise. For more details on accessories, please contact a Dealer. 4.13 SERVICE SCHEDULE ATTENTION: It is recommended that all service work be performed by the nearest Dealer. SYSTEM/COMPONENT PROCEDURE FREQUENCY X = Action R = Replace as Necessary * = Notify Dealer if Repair is Needed. Inspect Change Clean W = Weekly M = Monthly Y = Yearly FUEL Fuel lines and connections* X M LUBRICATION Oil level X M or 24 hours of continuous operation. Oil X 2Y or 200 hours of operation.** Oil filter X 2Y or 200 hours of operation.** COOLING Enclosure louvers X X W BATTERY Remove corrosion, ensure dryness X X M Clean and tighten battery terminals X X M Check charge state X R EVERY 6 M Electrolyte level X R EVERY 6 M ENGINE AND MOUNTING Air cleaner X R 2Y or 500 hours*** Spark plug(s) X R 2Y or 500 hours GENERAL CONDITION Vibration, Noise, Leakage, Temperature* X M COMPLETE TUNE-UP* TO BE COMPLETED BY A DEALER 2Y or 200 hours * Contact the nearest dealer for assistance if necessary. ** Change oil and filter after 200 hours, or 2 years, whichever occurs first. Change sooner when operating under a heavy load or in a dusty or dirty environment or in high ambient temperatures. *** Inspect and clean or change more frequently when operating in a dusty or dirty environment. 29 5.1 TROUBLESHOOTING GUIDE Problem Cause Correction The engine will not crank. 1. Fuse blown. 1. Correct short circuit condition, replace 7.5A fuse in generator control panel. 2. Loose, corroded or defective 2. Tighten, clean or replace battery cables. as necessary. 3. Defective starter contactor. (8 kM 3. * 4. Defective starter motor. 4. * 5. Dead Battery. 5. Charge or replace battery. The engine cranks but 1. Out of fuel, or low fuel pressure. will not start. 2. Defective fuel solenoid (FS). 3. Open #14 wire from engine control board. 4. Fouled spark plug(s). 5. Valve lash out of adjustment. 6. Choke not operating. The engine starts hard and runs rough. The AUTO/OFF/MANUAL switch is set to OFF, but the engine continues to run. There is no AC output from the generator. 1. Air cleaner plugged or damaged. 2. Fouled spark plug(s). 3. Fuel pressure incorrect. 4. Fuel selector in wrong position. 5. Choke remains closed. 1. Defective switch. 2. AUTO/OFF/MANUAL switch wired incorrectly. 3. Defective control board. 1. Main line circuit breaker is in the OFF (or OPEN) position. 2. Generator internal failure. 1. Replenish fuel. Turn on fuel valve. Verify proper fuel pressure. 2. 3. 4. Clean, re -gap or replace plug(s). 5. Reset valve lash. 6. Verify choke plate moves freely. 1. Check, replace air cleaner. 2. Clean, re -gap or replace plug(s). 3. Confirm fuel pressure to regulator is 10-12" water column (0.36-0.43 psi) for LP and 5-7" water column (0.18-0.25 psi) for natural gas. 4. Move selector to correct position. 5. Verify choke plate moves freely. 3. * 1. Reset circuit breaker to ON (or CLOSED). 2. * There is no transfer to 1. Defective transfer switch coil. 1. * standby after utility 2. Defective transfer relay. 2. * source failure. 3. Transfer relay circuit open. 3. * 4. Defective control logic board. 4. * Unit consumes large amounts of oil. 30 1. Engine overfilled with oil. 2. Improper type or viscosity of oil. 3. Damaged gasket, seal or hose. 4. Engine breather defective. 1. Adjust oil to proper level. 2. See "Engine Oil Recommendations". 3. Check for oil leaks. 4. * *Contact the nearest Dealer for assistance. 6.1 MENU SYSTEM NAVIGATION To get to the MENU, use the "Esc" key from any page. It may need to be pressed many times before getting to the menu page. The currently selected menu is displayed as a flashing word. Navigate to the menu required by using the +/- keys. When the menu required is flashing, press the ENTER key. Depending on the menu selected, there may be a list of choices presented. Use the same navigation method to select the the desired screen (refer to the Menu System diagram). 6.1.1 CHANGING SETTINGS (EDIT MENU To change a setting such as display contrast, go to the EDIT menu and use the +/- keys to navigate to the setting to change. Once this setting is displayed (e.g. Contrast), press the ENTER key to go into the edit mode. Use the +/- keys to change the setting, press the ENTER key to store the new setting. NOTE: If the ENTER key is not pressed to save the new setting, it will only be saved temporarily. The next time the battery is discon- nected, the setting will revert back to the previous setting. 31 32 1 Vne O o Y� z?d Fo . ¢ E- t t n?E p2 F 2 W O UZ.- 32 33 698 [ 27.5 ) 747 29.41 a 207 [8.21 IRANSFER SWITCH 8KW - 17KW (IF SUPPLIED) 34 12531 LEFT SIDE VIEW [13.5) SERVICE ENTRANCE TRANSFER SWITCH (IF SUPPLIED) 76.2 [3.0 PEA GRAVEL MIMMUM CORNERS "DO NOT LIFT BY ROOF„ F [-,Uiv i VIEW VA AIR f - CUTLET f - HOLE LOCATIONS f OPTIONAL MOUNTII, TO A CONCRETE F 16,0 [5/81 DI CLEARAN HOLE (4) PLAC 3/8 DIA. MASONF ANCH BOLTS RECOMMENI AIR INTA�E 457 2 MINIMUM 118.01 NCTANrr TOP VIEW RIGHT SIDE VIEW I 44,8 [ 1,81 914 [36.01 MINIMUM OPEN A.REf ON SIDES AND FRONT AIR INTAKE FUEL INLET - 12-20KW (1/2' NPT) 8 8 IOKW (3/4' NPT) - USE SUPPLIED ADAPTER REQUIRED FUEL PRESSURE 14ATURAL GAS = 5-7' WATER COLUMN LIQUID PROPANE (VAPOR) = 10-12' WATER COLUMN \ CABLE ACCESS HOLE 1-1 O 178.9 GROUNDING 244.4 [7.01 UG 19.61 REAR ""ALL DIMENSIONS IN: VIEW MILLIMETERS [INCHES] 35 I 36 '100 & LATER HSB AIR-COOLED GENERATORS SINGLE & V -TWIN ENGINES CONTROL WIRES FROM ENGINE GENERATOR o ® m m o 0 WIRE NUTS r N1 (YEL) NI (YEL) N2 (YEU--I�— N2 (YEL) 23 (WHT)----p\­-23 (WHT) 194 (RED)- 15B ( RED: T1 (BLU) 0 ( BLK) PRE " 10" LOAD CENTER TRANSFER SWITCH CONTROL WIRES FROM TRANSFER SWITCH P& BATTERY CHARGER NOT USED DISCONNECT AND REMOVE, EXTERNAL CUSTOMER CONNECTION BOX CONNECT WIRE #T1 FROM HSB TO FUSED (5A) LOAD SOURCE. 1) INSTALL KIT PART NO.OG9254 ON ATS. ROUTE Tl WIRE (FUSED LOAD SUPPLY) IN 30 FT. CONDUIT TO EXT, CONNECTION BOX. CONNECT TO T1 WIRE FROM HSB OR, 2) ROUTE 120 VAC 15A CIRCUIT FROM GENERATOR PROTECTED PANELBOARD TO T1 IN THE GENERATOR CONTROL PANEL, NEUTRAL TO NEUTRAL TERMINAL. PRE '10" HSB AIR-COOLED GENERATORS SINGLE & V -TWIN ENGINES I CONTROL WIRES WIRE FROM ENGINE GENERATOR NUTS 0 II 0 Jl 1 1 � NI (YEL) N1 (YEL N2 (YEL) N2 (YEL 23 ( WHT)-----PL 23 ( WHT 15B ( RED>194 (RE] T1 (BU 0 ( BLK) J INSTALL BATTERY CHARGER GENERAC P/N OG8023 "10" & LATER LOAD CENTER TRANSFER SWITCH CONTROL WIRES FROM TRANSFER SWITCH C 0 0 0 EXTERNAL CUSTOMER CONNECTION BOX 37 D U.S. EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System Warranty (ECS Warranty) on your new 2011 and later equipment. New equipment that use small spark -ignited engines must be designed, built, and equipped to meet stringent anti -smog standards for the federal government. Generac will warrant the emission control system on your equipment for the period of time listed below provided there has been no abuse, neglect, unapproved modification or improper maintenance of your equipment. The emission control system on this equipment includes all components whose failure would increase the emissions of any regulated pollutant. These components are listed in the Emissions Information section of this manual. MANUFACTURER'S WARRANTY COVERAGE: This ECS Warranty is valid for two years, or for the same period as specified in the Generac Limited Warranty, whichever is longer. For equipment with hour meters, the warranty period is a number of hours equal to half the Useful Life to which the equipment is certified, or the warranty period specified above in years, whichever is less. The Useful Life can be found on the Emission Control Label on the engine. If, during such warranty period, any emission -related part on your equipment is found to be defective in materials or workmanship, repairs or replacement will be performed by a Generac Authorized Warranty Service Dealer. OWNER'S WARRANTY RESPONSIBILITIES: As the equipment owner, you are responsible for the completion of all required maintenance as listed in your factory supplied Owner's Manual. For warranty purposes, Generac recommends that you retain all receipts covering maintenance on your generator, but Generac cannot deny warranty solely due to the lack of receipts. You should be aware that Generac may deny any and/or all warranty coverage or responsibility if your equipment, or a part/component thereof, has failed due to abuse, neglect, improper maintenance, or unapproved modifications. You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Dealer To locate the Generac Authorized Warranty Service Dealer nearest you, call our toll free number below, or email emissions@generac.com. 1-800-333-1322 IMPORTANT NOTE: This warranty statement explains your rights and obligations under the Emission Control System Warranty, which is provided to you by Generac pursuant to federal law. See also the "Generac Limited Warranties for Generac Power Systems, Inc.," which is enclosed herewith on a separate sheet, also provided to you by Generac. Note that this warranty shall not apply to any incidental, consequential or indirect damages caused by defects in materials or workmanship or any delay in repair or replacement of the defective part(s). This warranty is in place of all other warranties, expressed or implied. Specifically, Generac makes no other warranties as to the merchantability or fitness for a particular purpose. Any implied warranties which are allowed by law, shall be limited in duration to the terms of the express warranty provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. The ECS Warranty applies only to the emission control system of your new equipment. Both the ECS Warranty and the Generac Warranty describe important rights and obligations with respect to your new engine. Warranty service can be performed only by a Generac Authorized Warranty Service Facility. When requesting warranty service, evidence must be presented showing the date of the sale to the original purchaser/owner. If you have any questions regarding your warranty rights and responsibilities, you should contact Generac at the following address: Part 1 of 2 ATTENTION WARRANTY DEPARTMENT GENERAC POWER SYSTEMS, INC. P.O. BOX 297 • WHITEWATER, WI 53190 Part No. OJ3335 Rev. C 11/11 ■ Complete items 1, 2, and 3. Also complete item 4':f Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. I 1.. Article Addressed to: 0l6 D. Is delivery address different from item 1? ❑ Yes If YES, enter delivery address below: ❑ No 3. ice Type Se7ertified Mail ❑express Mail ❑ Registered 0 Return Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes 2.. Article. Number — (Transfer from service label) 7002 0 510 0000 0894 2905 PS Form 3811, February 2004 Domestic Return Receipt 102595-02-M-1540 . UNITED STATES POSTAL SERVICE First -Class Mail Postage & Fees Paid USPS f Permit No: G-10 • Sender: Please print your name, address, and ZIP+4 in this box • Town of North Andover Building Department 1600 Osgood Street Bldg 20 Ste 2-36 North Andover MA 01845 Ln 0 117 ru 117 Postage $ CCI C3 Certified Fee Postmark 0 Return Receipt Fee Here C3 (Endorsement Required) M C3 Restricted Delivery Fee (Endorsement Required) r -q Total Postage & Fees $ Ln M Sent To -;-� ru----------------------------------------- ------------------------------- M Street, Apt. No.; C3 or PO Box N ------------------------------------------------ o- . ................................ N City, State, ZIP+4 ------------ 1-1-10 -Z�-e � 0 Certified Mail Provides: o A mailing receipt 0 A unique identifier for your mailpiece n A signature upon delivery 13 A record of delivery kept by the Postal Service for two years Important Reminders: o Certified Mail may ONLY be combined with First -Class Mail or Priority Mail. 13 Certified Mail is not available for any class of international mail. to NO INEJRANCE COVERAGE IS PROVIDED with Certified Mail. For valuables please consider Insured or Registered Mail. O For an additional fee, a Return Receipt may be requested to provide proof of delivery. To obtain Return Receipt service, please complete and attach a Return Receipt (PS Form 3811) to the article and add applicable postage to cover the fee. Endorse mailpiece 'Return Receipt Requested". To receive a fee waiver for a duplicate return receipt, a USPS postmark on your Certified Mail receipt is required. o For an additional fee, delivery may be restricted to the addressee or addressee's authorized agent. Advise the clerk or mark the mailpiece with the endorsement "Restricted Delivery". 13 If a postmark on the Certified Mail receipt is desired, please present the arti- cle at the post office for postmarking. If a postmark on the Certified Mail Lreceipt is not needed, detach and affix label with postage and mail. IMPORTANT: Save this receipt and present it when making an inquiry. PS Form 3800, January 2001 (Reverse) 102595-02-M-0452 ,g�tt"� i6 ry /, I- */ �4� cecw.r. ,. BUILDING DEPARTMENT Community Development Division Mr. & Mrs. George Peters 12 Water Street North Andover MA 01845 Re: 6 Water Street Dear Mr. & Mrs. Peters: August 30, 2007 A recent inspection of your property revealed a consignment shop being conducted without required lei• In violation of the Town Zoning By Law 8.3 Site Plan Review 8.3.2 (iii) Any construction, site improvements, new uses in existing structures of developments which contain new processes not normally associated with the existing use (2 family dwelling) and which result in changes in the potential nuisance to adjacent property and traffic circulation. 10.13 Penalty for Violation Whoever continues to violate the provisions of this Bylaw after written notice from the Building Inspector demanding an abatement of a zoning violation within a reasonable time, shall be subject to a fine of three hundred dollars ($300) each day that such violation continues shall be considered a separate offense. (1986/15) If you have any questions please call me at 978-688-9545. Sincerely, Gerald A. Brown, Inspector of Buildings Cc: Curt Bellevance, Director Mark Rees, Town Manager Return Receipt: 7002 0510 0000 0894 2905 1600 Osgood Street, North Andover, Massachusetts 01845 Phone 978.688.9545 Fax 978.688.9542 Web www.townofoorthandover.com Location Zs- Oak-�, LA- A\ffrz-- No. Date laoT mTOWN OF NORTH ANDOVERo A 827 TOTAL $ _L114- Building Inspector Div. Public Works p Certlflcate of Occupancy $ } Building/Frame Permit Fee $ 0..It `tip +' sACmUS Foundation Permit Fee $ ' Other Permit Fee $ jS vU o Sewer Connection Fee $ o Water Connection Fee $ 827 TOTAL $ _L114- Building Inspector Div. Public Works PER11IT NO.-.. 1 (01 R APPLICATION FOR PERMIT TO BUILD — NORTH ANDOVER, MASS. PAGE 1 MAP +40. I LOT NO. 2 RECORD OF OWNERSHIP jDATE BOOK 'PAGE ZONE SUB DIV. LOT NO. — LOCATION �� ( �/d Wj(bl PURPOSE OF BUILDING jy/�/+ /I y �1� (^�/11Sh1 (� OWNER'S NAME - � NO. OF STORIES S`IZELC�Y'�`�j��r OWNER'S ADDRESS _ BASEMENT OR SLAB ARCHITECT'S NAME SIZE OF FLOOR TIMBERS IST 2ND 3RD BUILDER'S NAME SPAN DISTANCE TO NEAREST BUILDING --- DIMENSIONS OF SILLS DISTANCE FROM STREET POSTS DISTANCE FROM LOT LINES - SIDES REAR GIRDERS AREA OF LOT FRONTAGE HEIGHT OF FOUNDATION THICKNESS IS BUILDING NEW SIZE OF FOOTING X IS BUILDING ADDITION MATER;AL OF CHIMNEY IS BUILDING ALTERATION IS BUILDING ON SOLID OR FILLED LAND WILL BUILDING CONFORM TO REQUIREMENTS OF CODE IS BUILDING CONNECTED TO TOWN WATER BOARD OF APPEALS ACTION. IF ANY IS BUILDING CONNECTED TO TOWN SEWER IS BUILDING CONNECTED TO NATURAL GAS LINE INSTRUCTIONS SEE BOTH SIDES PAGE 1 FILL OUT SECTIONS 1 - 3 PAGE 2 FILL OUT SECTIONS 1 - 12 ELECTRIC METEPS MUST BE ON OUTSIDE OF BUILDING ATTACHED GARAGES MUST CONFORM TO STATE FIRE REGULATIONS PLANS MUST BE FILED AND APPROVED BY BUILDING INSPECTOR C.m, -nor- SIGNATURE nC DATE FI 1 I%" SIGNATURE OF OWNER OR AUTHORIZED AGENT FEE tv��cw PERMIT GRANTED 19 3 PROPERTY INFORMATION LAND COST EST. BLDG. COST EST. BLDG. COST PER SQ. FT. EST. BLDG. COST PER ROOM SEPTIC PERMIT NO. 4 APPROVED BY OWNER TEL. # CONTR. TEL. # CONTR. LIC. # l V q�s�s/ �-rran K Scab H.I.C. # BUILDING RECORD 1 OCCUPANCY 12 SINGLE FAMILY STORIES MULTI. FAMILY OFFICES APARTMENTS _ CONSTRUCTION 2 FOUNDATION —I 8 INTERIOR FINISH CONCRETE PINE 3 1 2 13 CONCRETE BL K. BRICK OR STONE HARDW D PIERS PLASTER DRY WALL _ UNFIN. 3 BASEMENT AREA FULL 1/1 1/2 1/1 FIN. B'M'T' AREA FIN. ATTIC AREA _ _ NO BMT HEAD ROOM FIRE PLACES MODERN KITCHEN _ 4 WAILS I 9 FLOORS CLAPBOARDS 8 1 2 �_ —{I_ 3 DROP SIDING CONCRETE WOOD SHINGLES EARTH ASPHALT SIDING ASBESTOS SIDING VERT. SIDING _ HARD\rV'D COM/dCN ASPH. TILE STUCCO ON MASONRY STUCCO ON FRAME _ BRICK ON MASONRY BRICK ON FRAME ATTIC STRS. 8 FLOOR _ CONC. OR CINDER BLK. WIRING STONE ON MASONRY STONE ON FRAME SUPERIORI� POOR ADEQUATE NONE 5 ROOF 10 PLUMBING GABLE I I HIP BATH 13 FIX.) GAMBREL MANSARD TOILET RM. (2 FIX.) FLAT SHED WATER CLOSET _ ASPHALT SHINGLES LAVATORY WOOD SHINGES KITCHEN SINK SLATE NO PLUMBING _ TAR 8 GRAVEL STALL SHOWER _ ROLL ROOFING MODERN FIXTURES _ TILE FLOOR TILE DADO 6 FRAMING I 11 HEATING WOOD JOIST PIPELESS FURNACE FORCED HOT AIR FURN. TIMBER BMS. & COLS. STEAM STEEL BMS. & COLS. HOT W'T'R OR VAPOR WOOD RAFTERS AIR CONDITIONING _ RADIANT H'T'G UNIT HEATERS 7 NO. OF ROOMS GASOI L B'M'T 2nd _ to 13rd ELECTRIC NO HEATING THIS SECTION MUST SHOW EXACT DIMENSIONS OF LOT AND DISTANCE FROM LOT LINES AND EXACT DIMENSIONS OF BUILDINGS. WITH PORCHES. GA- RAGES. ETC. SUPERIMPOSED. THIS REPLACES PLOT PLAN. IA V 7-4 W O ,.� w oz A O a O) v u a cin to c -a O w° O � s U O w � z � �' G z `° � r� G v J) ,.� w oz A O a s � o w° v u a cin w c� z A a as c -a O w° O � s U G w w � z � �' G x O d `° � a a z �CIOw W O O. � v J) o O w p U O O 04 G w w `� O as z a +�- cn o 0 O cn � o c Q a c c N I U � CL c t0 N co c Cc S� Q: c co N Ea /°Q y o LUts ~ CO Q � CO Q0 o m rC3 L3�� Q in E w C c co N ``c Of o � N !-_i 'd m Q C/ J .O qC O �N w U CLEC o � i c CD cp ac= P-4 o m _ o � • w NZ o a coa_.S D _ •mO-40 3 ~ S On • co Ca r_ IJJ 0s+ C +-• � ori�.Q at r Z; .. E'�ca Ci m ^;CL p�� C ' S ' 's Le w06 ,. o �_ 0 r� r n a .,� O CD J Q o z U- L O O s Z CLO O O y � co Z o CO) .CO2CD F CD m m W z L �= o U � O.a 3� O O OL O O a CL Q C Q cc O R C J� CD CO2Z z_ � CD C3 CL y O C •= _c CD 'y Z z -M. k Saab —"°"—"TOR '"Salam NH 83419' r u... �+-.. -�-�-- -�-- --•--''^"' ter- -�+ 3, � w � W a. �a- KAM#6)4 .. •+,wr+r: Q6rtIDS HBMEMIMPROVENEt�i -M. k Saab —"°"—"TOR '"Salam NH 83419'