Loading...
HomeMy WebLinkAboutGLSD - Organics to Energy Project - Miscellaneous - 240 CHARLES STREET 8/1/2018 (5) OPERATOR INTERFACE The Human-Machine Interface (NMI), located on the gas conditioning system control panel door, is the main operator interface for the gas conditioning system. The HMI alone does not provide all the data necessary for monitoring and troubleshooting the system, but it is an essential tool that all operators should be familiar with. The HMI offers a variety of pages for operator interface. The display area, at the center of the HMI, is where the currently selected page appears. The footer bar, located at the bottom of the HMI, contains the page navigation icons that are used to call new pages to the display area as well as the system status indicator.The header bar, located at the top of the HMI, shows the current time and date on the right side and the current page tab on the left. The values contained in these Time and Date indicators will be stamped on each alarm. If the date and time values are not set correctly, the Time Stamp and Date Stamp indicators shown on the New Alarms page and the Alarm History pages will be incorrect. $�'3. >'; SETt7lYGs _. CErT'#Nss .... 'IfiNPSEl1�Y Header Bar Current Time I - Current Date E i i - f Display Area UNISON Footer Bar SOLUTIONS (553) 585-0967 � v€riutrz ; tsar crtrsrr r r v Section 2 Operator Interface Page 1 Each page contains different combinations of command icons, set point icons, and indicator icons. The icons and pages will be described in more detail below. Command Icons: Each command icon appears as a button shape, square shape, or rectangle shape on the HMI with a label on or above the icon. Touch the icon to issue the associated command. Examples of command icons 4 Set Point Icons: Set point icons appear on the NMI as squares or rectangles with a label above the icon and a numerical or text value on the icon. Numerical set point icons will also include a units label on or below the icon. To change a set point, touch the set point icon. A keypad will appear on the HMI allowing the operator to type in a new value. The allowable range is shown at the top of the pad for set points requiring numerical entry. After the desired value is typed in touch the Enter icon to execute the set point change and close the keypad, or touch the Lance/icon to keep the old value. Example of a set point icon DISCHARGE GAS PRESSURE SET POINT PSI AT PIT-966 Indicator Icons: Indicator icons appear on the HMI as small rectangles with a value on top. Generally a description will be found on top or to the left of the icon and a units label will be found on the bottom or to the right of the icon. Indicators showing system data such as temperatures, pressures, flows, etc. are generally color coded for easy recognition. Indicator icons are for display only and cannot be manipulated by the operator. Section 2 Operator Interface Page 2 Example of indicator icons (Value not representative of actual temperature reading) Tff F GLYCOL SUPPLY TEMP (TIT 141) OF aF Intro Page: The Intro page is the default page when the HMI is energized. It can also bey, accessed by touching the page navigation icon labeled Intro on the HMI. The Intro page provides contact information for the system manufacturer. Control Page: The Control page is accessed by touching the page navigation icon labeled _ System Control. On this page, the system can be started, stopped, and reset. The selections for the blower and chiller to run can also be performed here. The function of the commands and the indicators are outlined below. CONTROL SYSTEM STATUS: �sss�sssssss�s��ss.�77777, ssss�sss OAS BLOWER CHILLER SELECTIOM SELECTION CURRENT ALARM STATUS: CODE DESCRIPTION COMPONENT FINE DATE ##At# Start command icon: Pressing the Start icon begins the automated sequence which turns on the glycol chiller and all of the components an the gas conditioning system. Stop command icon: Touching the Stop icon begins the automated sequence which a Section 2 Operator Interface Page 3 turns off the glycol chiller and all of the components on the gas conditioning system. The stop sequence will take several seconds to complete, during which time no other o, commands are accepted by the HMI. Reset command icon: Touching the Reset icon clears alarms active in the PLC program. Gas Blower Slection command icon:Touching this icon will change which blower will run once the system is started. Chiller Selection command icon: Touching the Chiller Selection icon will change which chiller will run when the system is started. " R_ System Status Indicator: The System Status indicator tells the operator if the system is in standby state, run chilling state, run pressurizing state, run ok state, run-time alarm state, auto stop state, or shutdown alarm state. Each state of operation is described below: Standby state: In standby state, the System Status indicator will read Standby. In o this state, the power to the system is on, there are no alarms, and the system is ready to run, but a valid start command has not been given. When the system is in standby state, issuing a start command will start the system. Maintenance should never be performed in standby state or any state other than shutdown, with the system locked out/tagged out and isolated. Run chilling state: After a valid start command is issued, the System Status indicator will read Run Chilling. The glycol chiller has been given a run command and the gas conditioning system is waiting for the glycol chiller to reach setpoint. Run pressurizing state: After the glycol temperature has stabilized at approximately 41°F,the System Status indicator will read Run Pressurizing. This means the inlet actuated valve has opened and biogas is being processed by the gas blower. Run OK state: Once the gas pressure of the conditioning system has reached the operator adjustable set point, the System Status indicator will read Run OK. This means that the PLC is processing the run sequence, and that everything is operating normally. Page 4 Section 2 Operator Interface Run-time alarm state: When the PLC registers a run-time alarm (RT), the System Status indicator will read Run-time Alarm. The system will continue to run with one or more active RT alarms. In RT alarm state, the NewAlarms page will automatically display on the HMI. Issuing a reset command will clear any alarm condition present in the PLC program, change the System Status to one of the run states, and remove the New Alarms page from view. Issuing a stop command while the system is in RT alarm state, will transition the system to auto stop state and then to shutdown alarm state. Auto stop state: When an operator issues a stop command, or if the PLC registers a shutdown alarm (SD), the system will enter an automated shutdown sequence that takes several seconds to complete. During this time the System Status indicator will read Auto Stop, and no other start, stop, or reset commands will be accepted until the sequence has finished. After the auto stop sequence is complete the system will transition to either standby state or SD alarm state, depending upon the condition of the stop command. The system must first be in a run state before it can transition to auto stop state. Shutdown alarm state: After the system registers a SD alarm, and the system has completed its stop sequence, the system enters SD alarm state. In SD alarm state,the NewAlarms page will automatically display on the HMI. Issuing a reset 4 i command will clear any alarm conditions present in the PLC program, change the system state to standby, and remove the NewAlarms page from view. (See Section 5 for more detail.) Current Alarm Status Indicator: The Alarm Status indicator displays information about the most recent, active, system alarm (if any) that exists in the PLC. Refer to the Current, New, and Historical Alarm Status indicators description found under the New Alarms page heading in this section for details about Alarm Status indicators. Page 5 Section 2 Operator Interface Data Pages: "~ Overall Data: The Overall Data page is accessed by touching the page navigation icon label Overall Data from the Data pages footer bar. The Overall Data page contains a rough layout of the gas conditioning system and all of its transmitters.This page is useful for monitoring the entire gas conditioning system. On the Overall Data page, the \\ glycol chillers, blower motors, condensate pump motors, and solenoid valves will illuminate green when running or open. Level switches LSH-951, 952, 954, 958, 955, 959, 961, 962, 963, and 964 [Unison LS 721, 723, 743, 741, 746, 744, 761, 762, 763, and 7511 display blue and will illuminate in red if the condensate level gets too high in their corresponding vessel. Level switches LSL-951, 952, 958, and 959 [unison LS 722, 724, 742, and 7451 will display blue and will fill in green if the condensate level gets to its level. The three way actuated valve MV-932-2 [Unison VA 302]will be display the same color as the piping its inlet port is open to and yellow when it is traveling. The two 9 blower shut off valves ZSC-951 and 952 [Unison ZS 331 and 332] will display green when open and red when closed. 7F3f0 ' frI Ftt \ mmt OVERAttDA»rrzr m. 1 Psvr GPM MM cm Nzsrr ant PS32t °F MM 1$'302 s LS721 PA - %OPEN WC ME VA430/ '� TDBT31FA4 E Ail• LS 122OPE21i g %BYPASS DETALED VEW zcpDBY VS721. F LS 743 HtW721 ® 717332 MM PS 322 h"C ® I. F VS 7d7 . �M PIXT 3}2 _ F am —..VA 302 %OPEN WC LS r23 , z: 322 7N NNA'. ZS 33P LS 41 - t..._-_.° •< yM1He CLOSED s 741 VS 722 LS 7d2 .. 7361 OAT#i R73t3 Hf 331 pw722 ® °F ® 3$1 ® PIMIN2S Si919 hNC PSI. ., a LS745 LS 751 �3 FLT F TtT 141 _- LS763 MY t5782 382 LS idf 361 .. LSTa VS743 t LS 7d3 . VSI44 ur uz - Page 6 Section 2 Operator Interface H2S Removal Detailed View Popup: The H2S Removal Detailed View popup is accessed by touching the box labeled H2S Removal Touch for Detailed View on the Overall Data page. This popup contains a more detailed view of the 1-12S removal section of the system and all of its associated transmitters and valves. Solenoid valves will illuminate green when open while actuated valves will display green when open, red when closed, and yellow when transitioning. Level switches LSL-941, 942, 943, and 943 [Unison LS 701, 702, 703, 704] display blue and will illuminate in red if the condensate level gets too high in their corresponding vessel. H2S REMOVAL DETAILED WEW ° v` VS iOY VS 402 Y5803 SV 94d 4 ,yp2 303 303 �d HSR 944 RT VA 701 301 FLT"1 VA 702 VA 703 iET VA 794 HEATER 1EATER LSL 941- �TW 3033 1S 792 TR'.�4 LS 703 ® Ls 704 t ® IfiiiiCLl i ® °F °F °F O. Chiller Data: The Chiller Data page is accessed by touching the page navigation icon labeled Chiller Data. This page contains temperature, pressure, and digital 1/0 data from both chillers.The digital data for each chiller is available by pressing the Digital Data navigation icon for the corresponding chiller. CHILLER DATA COMP 9T2-1 TEMPERATURE 1 PRESSUREINFORMATION GLYCOL SUPPLY TEMPERATURE `F GLYCOL RETURN TEMPERATURE °F GLYCOL SUPPLY TEMPERATURE SETPOINT -F TAL AMBIENT AIR TEMPERATURE °F CIRCUIT#1 HEAD PRESSURE ®PSI CIRCUIT#2 HEAD PRESSURE®PSI COMP 9T&2 TEMPERATURE I PRESSURE tNFORMATION GLYCOL SUPPLY TEMPERATURE `F GLYCOL RETURN TEMPERATURE °F GLYCOL SUPPLY TEMPERATURE SETPOINT °F AMBIENT AIR TEMPERATURE °F CIRCUIT#1 HEAD PRESSURE ®PSI � CIRCUIT#2 HEAD PRESSURE ®PSI s Section 2 Operator Interface Page 7 List Data: The list data pages are accessed by touching the page navigation icons labeled List Data TempJPressfMisc. These pages contain a variety of data indicators laid out in a list format. Each indicator is labeled with a descriptive name as well as a component identifier. The component identifier consists of two or three letters followed by a number. To physically locate each component on the system, this identifier can be cross referenced to the P+ID drawing 3G-243-X-01 included in Section 7. TEMPERATUR€DATA .CONTROL PANEL TEMP(TT 31) `F \ GLYCOL SUPPLY TEMP(TIT 141) -- `F SYSTEM INLETGAS TEMP(TIT301) °F H2S REMOVAL INLET GAS TEMP(TIT 302) -- 'F WS FILTER FIT 301 TEMP(TIT 303) °F H2S F1LTER FL 302 TEMP(TIT 304) °F H2S FILTER FL 3O3 TEMP(TIT W5) 'F HIS FILTER FLT 3"TEMP(TIT 3(t8) °F '. GAS BLOWER 331 DISCHARGE TEMP(TIT 331) °F GAS SLOWER 332 DISCHARGE TEMP(TIT 332) - 'F W 340INLET GAS TEMP(TIT 340) °F HX 30 DISCHARGE GAS TEMP(TIT 341) °F GAS DEW POINT TEMP(71T 342) °F GAS BEHEAD I DISCHARGE TEMP(TIT 343) 'F S p ' PRESSURE DATA GAS BLOWER 331 INLET PRESSURE(PIT 321) 's+WC INLET FILTER FL 321 DIFFERENTIAL PRESSURE(PDIT321) 1"WC GAS BLOWER 332 tNLET PRESSURE(PIT 3E2) I"WC XVLEF RLTER FL7322 DIFFERENTIAL PRESSURE(pDIT322) enWC GAS SLOWER DISCHARGE PRESSURE(PIT 331) PSI DISCHARGE FILTER FLT 351 DIFFERENTIAL PRESSURE(POIT 351) inwC SYSTEM GAS DISCHARGE PRESSURE(PIT 351) PSI 0 0 i @SCELLANEDUS DATA_ GAS H2S CONTENT(GAT 341) PPS IGS EFFLUENT WATER FLOW(FIT 141) - GPM - CBD RET GAS SLOWER 331 VFD SPEED(VFD 331); NN:N `HZ GAS BLOWER 332 VFD SPEED(VFD 332) XN.I! p `)HZ EFFLUENT WATER FLOW CONTROL VALVE POS7I0H(VM 141) %OPEN _ HEATING GLYCOL BYPASS VALVE POSITION(VM 301) #OPEN GAS RECIRCULATION VALVE POSITION(VM 351) %OPEN ia� Section 2 Operator Interface Page 8 Trends: The trends pages are accessed by touching the navigation icon labeled Trends. This opens the first of the 3 available trends, Discharge Pressure Trend, HX 301 Temperature Trend, and HX 340 Temperature Trend. Discharge Pressure Trend: Discharge Pressure Trend is a graphical representation of the VFD speed command and return, the recirculation valve command and return position, discharge pressure, and discharge pressure set point. LNSCtlRF2dEFR€SSURETREIitD- _-._( i VFD 331 hS+bN \HZ ran VFD 332! AtN N _\HZ PIT 352 PSI " BFV-9W %OPEN W 35!51 PSI " r .. ti HX 301 Temperature Trend: HX 301 Temperature Trend displays the relationship between MV-932-1 [Unison VM 301] command and return position, TIT-940-B [Unison TIT 3021 temperature, and the temperature set point. �� H V 301 TEMPERATURE TREND 5 � 0 REr TIT 8 of \ MV- 9321 %OP91 T7T-96t�8SP IF RE y 3 Section 2 Operator Interface Page 9 HX 340 Temperature Trend: HX 340 Temperature Trend displays the relationship : between GLV-954 [Unison VM 141] command and return position, TIT-954 [Unison TIT 3411 temperature, the temperature set point, and the water flow at FIT-954 [Unison FIT 141]. CMD RET rrr3rMF °F v vn�rep o nr spa s _ \ err e € v System Settings Pages: System Settings 1: The Settings 1 page, accessed by touching the page navigation icon System Settings 1 in the header bar, displays user configurable set points and controls for the gas conditioning system. Discharge Pressure Set Point:The system's discharge operating pressure. Change this up or down to increase or decrease the pressure at PIT-966 [Unison PIT 351]. HX-940 Gas Discharge Temperature Set Point:The gas temperature after traveling through HX-940. Change this up or down to increase or decrease the gas temperature at TIT-940-B [Unison TIT 302]. IN HX-954 Gas Discharge Temperature Set Point:The gas temperature after traveling through HX-954. Change this up or down to increase or decrease the gas temperature at TIT-954 [Unison TIT 341]. Tag Display: Switches the device designators from Unison's standard naming and numbering to the site's naming and numbering. Section 2 Operator Interface Page 10 u DISCHARGE GAS PRE33t1RE SETPDWT PSr AT PIT-46'6 \ [Wf_4&GA:SDM:cH=AR:GETEAfP=ERATnURESETPOWT E SET POWT I FAT IV 8 '"FATTr! 4 \ FAG D!&F!A �i. p.i c: System Settings 2: The Settings 2 page, accessed by touching the page navigation icon System Settings 2 in the header bar, displays user configurable set points and controls for the gas conditioning system. 0 Gas Blower Selection Switch: Used to manually select which blower to run. . Blower EnableMisable Switch:Touch to enable or disable to blower from being operated. Note: This only takes the blower out of operation via the controller; it does not mean it is locked out. Blower Switching Method: Select how blower selection is handled in the PLC. Hand: The blowers will not alternate unless an operator manually changes which blower to run Run-Time: The blowers will switch based on run-time. The blower with the lower run-time will start. Alternate: The blowers will switch after every start. Blower Status: Displays the current status of the blower. Disabled: The blower is disabled in the PLC and will not run. Available-Standby: In this state the blower is available to run but is not selected to. Available-Set To Run: The blower is available and will run the next time the system is started. Section 2 Operator Interface Page 11 � a Running: The selected blower is running fault free. ' VFD Not in Auto: The VFD for the blower is not in auto. Chiller Selection Switch: Used to manually select which chiller to run. Chiller EnablefDisable Switch:Touch to enable or disable to chiller from being operated. Note: This only takes the chiller out of operation via they controller; it does not mean it is locked out. Chiller Switching Method: Select how chiller selection is handled in the PLC. Hand: The chillers will not alternate unless an operator manually ; changes which chiller to run . Run-Time: The chillers will switch based on run-time. The chiller with the , lower run-time will start. Alternate: The chillers will switch after every start. ChilierStatus: Displays the current status of the chiller. Disabled: The chiller is disabled in the PLC and will not run. � Lag-Standby: In this state the chiller is available to run but is not selected to. If the lead chiller faults the lag chiller will start. Lead-Standby: In this state the chiller is available to run but is not selected to. Running: The selected chiller is running fault free. Faulted: The chiller has generated a fault and will shut down. Gas Analyzer: Enables or disables the H2S analyzer. This can be used to disable the analyzer for calibration while the system is running. Gas Analyzer Purge Time: Sets the amount of time gas needs to flow through the analyzer before sample readings are accepted. 5VH-95a ison VS 3411 HOA: Hand j Off j Auto controls for the H2S r analyzer shutoff solenoid. Section 2 Operator Interface Page 12 WMNGs 2 BLOWER 331 GAS BLOWER BIaWER 952 \\. NF{NaAATtON SELECTtQN WORtAATizN - MEN , OEM RVAILAHIE-SET Ta RlM! AVAii.ABl OUN GASAWLYZER SEC wwNNrrv.w €Rs I rNNwM N HRS PWGE f7ME �avaER , sowrcrME vs Sat aeETHaD MIN AtT-95Q CHILLER 672-i CN(LJER CHILLER 142 BJFORMATWN SELEtTiON INFORF,IAT�A1 FAtR.TED. q:; FALILTED j NNW#,N.N(HRS {M'{ 1.N HAS \ CHI S19TCHMNo METHOD affil �.. System Settings 3: The Settings 3 page, accessed by touching the page navigation icon System Settings 3 in the header bar, displays user configurable controls for the gas conditioning system. H2S Removal Vessel Cooling Water Injection Temperature Set Point: Change this set point to increase or decrease the temperature at which the water injection solenoid valves open to flood the vessels with water. INK H2S Removal Vessel Heater Temperature Set Point:The temperature that the H2S removal vessels will be kept at via heating water circulation. H2S Removal Vessel Heater Temperature Deadband: Change this set point to increase or decrease the allowable temperature change in the H2S removal vessels. H2S Removal Vessel Wet-Down Duration: Changes how long water is sprayed on the H2S removal media. H2S Removal Vessel Wet-Down Cycle Time: Changes how often water is sprayed on the H2S removal media. Water Injection Solenoid Controls: Hand J Off/Auto controls for the H2S vessel water injection solenoids. t�I Section 2 Operator Interface Page 13 �i _ A H2S REMOVAL VESSEL COOL94G WATER INJECTION T'EMPERAnJRE SET'POINT i°F Tff _ H2S REMOVAL VESSEL.HEATER TTT2 7EMRERATURESETPt91NT F AT Tn'-d3 WS REMOVAL VESSEL HEATER TIT 96 i TEMPERATURE DEADBAND ' F H2S REMOVAL VESSEL MEDIA €SECONDS WET-DOWNDURATJON H2S REMOVAL VESSEL MEDIA' WST-DOWN CYCLE TIME MINUTES WATER INJECTION SOLENOID CONTROLS VS 801 vs 112 sv-saa System Settings 4: The Settings 4 page, accessed by touching the page navigation icon System Settings 4 in the header bar, displays user configurable controls for the gas conditioning system. Motorlog Commands:Touching any jog icon causes the respective component to run for short period of time. The system must be in standby state to use the jog command. It should also be noted that after a jog command is issued, there is a 5 second delay before the same jog command will be accepted again. This allows the motor to come to a complete stop before re-starting. This command is useful for checking motor rotation on initial startup and to make sure the component is operational. �ssrEM JO�Gs �. ,. i Section 2 Operator Interface Page 14 - New Alarms Page: When an alarm occurs the New Alarms page will automatically display on the HMI. The NewAiarms page contains a Reset icon, a Hide icon, and NewAlarm Status indicators for each of the five most recent un-acknowledged alarms. To acknowledge an alarm, touch the Reset icon or the Hide icon. Both of these commands will acknowledge all current alarms and will also remove the New Alarms page from the display of the HMI. Refer to Section 5, Alarm Procedures, for more information. # CODE DESCRIP"ON COMPONENT TIME DATE V',. jowl 4 r a 3..3 IS. 10 �3. �z \i Current, new, and historical alarm status indicators: Each Alarm Status indicator consists of an Alarm Code indicator, an Alarm Description indicator, an Alarm Component indicator, a Time Stamp indicator, and a Date Stamp indicator. These alarm components can be referenced to the Alarm List in Section 5. 0 ## CODE DESCRIPTION COMPONENT TIME DATE ss Alarm code indicators: Displays a code from 0 to 99999 for the given alarm. Each alarm name has a respective alarm code. Code 99 indicates that no alarms are currently present for that indicator. Alarm description indicators: Displays a description of the given alarm. Alarm component indicators: Displays the component which generated they alarm. The component can usually be referenced to the P+ID drawings to locate Section 2 Operator Interface Page 15 the component physically in the system. Date stamp and time stamp indicators: Displays the date and time at which the alarm occurred. ° Reset command icon: Acknowledges and resets all system alarms in the PLC program. This will also remove the NewAlarms page from the HMI. Hide command icon: Acknowledges new system alarms and removes the New Alarms page from the HMI, but will not reset system alarm conditions in the PLC program. Alarm History Pages: The Alarm History pages can be accessed by touching the page navigation icon labeled Alarm History. The Alarm History page contains 24 Historical Alarm Status indicators. Refer to the Current, New, and Historical Alarm Status indicators description found under the New Alarms page heading in this section of the manual for details a bout Alarm Status indicators. The Alarm History 1 indicator holds information about the most recent alarm. The Alarm History 2 indicator holds information about the second most recent alarm and so on. As each new alarm is logged all of the information in the history is bumped one position down the list. After 24 alarms have been accumulated, any new alarm will bump the oldest alarm from the end of the list and it cannot be retrieved. If there are not enough alarms to fill the list the empty indicators will display alarm code 99, No Alarms and the Time Stamp and Date Stamp indicators will show all O's. Refer to Section S for more information regarding alarms. ._ ,arat��xrsro�r CWE DEWRIPTM COMPWENr TWE a<TE �$ IF low AM a .. ,. is 11 'e!e "NOW 00 •_ . x atow Am e+ Section 2 Operator Interface Page 16 Clock Set & PLC Status Page: The Clock Set& PLC Status page can be accessed by touching the page navigation icon labeled Clock Set& PLC. This screen has read only indicator icons that display the status of the PLC alarms along with set point icons used to set the PLC clock. GLOGX SET&PLG STATUS 0 : rya 0� / C3, F NUMBER OF MINOR FAULT EVENTS �I�1ttlVf�t CURRENT MINOR FAULT CODE€ JttAf1V N NUMBER OF MAJOR FAULTEVENTS CURRENTMAJOR FAULT CODE iSAAAtAI \; IL MCR Off Banner: A full screen banner will appear when the master control relay (MCR) is off and will automatically hide itself when the MCR is energized. MASTER CONTROL RELAY IS OFF PULL OUT ALL"MASTER STOP"BUTTONS Section 2 Operator Interface Page 17 // ..%///i/iioi//,/iiil%/e, /i///ID//�i,/%�iaii�%i/,//r//i � v %ii/��,1///�iii/�,��,%%✓i//ri/iiic„%�/ir/l//illic�i6/i/%/iiai/,ire//ir/i„�„�/i////i/i//% ,/,;;� "/,cue; 00 QJ OD (6 z Q J m W LLJ J J Q Z _® Z W z W v 14 Q cB CL cu � O co L Q O N O .I--+ U N