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HomeMy WebLinkAboutMiscellaneous - Exception (561)24 HOUR EMERGENCY S�PERIp� FIRE P "0' CTION 603-644-4700 HOOKSETT, NH SALES - DESIGN • SERVICE • INSPECTION t11CCFire & Building Products rapid response (HOME FIRE SPRINKLER SYSTEM Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Series LFII Residential Horizontal Sidewall Sprinklers 4.2 K -factor General Description The Series LFII (TY1334) Residential Horizontal Sidewall Sprinklers are decorative, fast response, frangible bulb sprinklers designed for use in residential occupancies such as homes, apartments, dormitories, and hotels. When aesthetics and optimized flow characteristics are the major con- sideration, the Series LFII (TY1334) should be the first choice. The Series LFII are to be used in wet pipe residential sprinkler systems for one- and two-family dwellings and mo- bile homes per NFPA 1313; wet pipe residential sprinkler systems for resi- dential occupancies up to and includ- ing four stories in height per NFPA 13R; or, wet pipe sprinkler systems for the residential portions of any occu- pancy per NFPA 13. The Series LFII (TY1334) has a 4.2 (60,5) K -factor that provides the re- quired residential flow rates at reduced pressures, enabling smaller pipe sizes and water supply requirements. The recessed version of the Series LFII (TY1334) is intended for use in areas with finished walls. It employs a two-piece Style 20 Recessed Escutch- eon. The Recessed Escutcheon pro- vides 1/4 inch (6,4 mm) of recessed IMPORTANT Always refer to Technical Data Sheet TFP700 for the 'INSTALLER WARNING" that provides cautions with respect to handling and instal- lation of sprinkler systems and com- ponents. Improper handling and in- stallation can permanently damage a sprinkler system or its compo- nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 8 adjustment or up to 1/2 inch (12,7 mm) of total adjustment from the flush mounting surface position. The adjust- ment provided by the Recessed Es- cutcheon reduces the accuracy to which the pipe nipples to the sprinklers must be cut. The Series LFII (1Y1334) has been designed with heat sensitivity and water distribution characteristics proven to help in the control of residen- tial fires and to improve the chance for occupants to escape or be evacuated. WARNINGS The Series LFII (TY1334) Residential Horizontal Sidewall Sprinklers de- scribed" herein must be installed and maintained in compliance with this document, as well as with the applica- ble standards of the National Fire Pro- tection Association, in addition to the standards of any other authorities hav- ing jurisdiction. Failure to do so may impair the performance of these de- vices. The owner is responsible for maintain- ing their fire protection system and de- vices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. SprinkledModel Identification Number SIN TY1334 JANUARY, 2006 TFP410 Page 2 of 8 TFP410 Components: 5 3 2 1 1 - Frame WRENCH 2- Button Assembly ` ` FLATS 3- Sealing Assembly 0 4- Bulb -Q 5- Compression Screw 6- Deflector* TOP -0F-6* 4 7/16"(11,1 mm) DEFLECTOR NOMINAL 2-7/8" DIA. * Temperature rating I MAKE -IN (73,0 mm) is indicated on top a of Deflector. _ CENTERLINE 7/16" OF WATERWAY (11,1 mm) a I 1/2"NPT STYLE 20 RECESSED 1-5/8" ESCUTCHEON END -OF- (41,3 mm) ESCUTCHEON DEFLECTOR 2-1/4" PLATE SEATING BOSS (57,2 mm) SURFACE RECESSED FIGURE 1 SERIES LFII (TY1334) RESIDENTIAL HORIZONTAL S/DEWALL AND RECESSED HORIZONTAL S/DEWALL SPRINKLERS 7/16±1/8" (11,1±3,2 mm) MOUNTING FACE OF SURFACE SPRINKLER FITTING TOP -OF- CLOSURE DEFLECTOR TY133aTj 2-7/8" DIA. (73,0 mm) 2-1/4" DIA. 7/16" a (57,2 mm) (11,1 mm) 1 MOUNTING PLATE END -OF - DEFLECTOR 1/8" BOSS (3,2 mm) 1-3/8" (34,9 mm) 1/2"(12,7 mm 1-118"(28,6 mm) 1/4'(6,4 mm) FIGURE 2 STYLE 20 RECESSED ESCUTCHEON. FOR USE WITH THE SERIES LFII (TY1334) RESIDENTIAL HORIZONTAL SIDEWALL SPRINKLER WRENCH RECESS (END A' USED FOR TY1334) FIGURE 3 W -TYPE 6 SPRINKLER WRENCH WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 4 W -TYPE 7 RECESSED SPRINKLER WRENCH TFP410 Technical Data Approvals: UL and C -UL Listed. NYC Approved under MEA, 44-03-E. Maximum Working Pressure: 175 psi (12,1 bar) Discharge Coefficient: K = 4.2 GPM/psit12 (60,5 LPM/bart/2) Temperature Rating: 1550F/680C or 1750F/79°C Finishes: White Polyester Coated, Chrome Plated, or Natural Brass Physical Characteristics: Frame ............. Brass Button ............. Bronze Sealing Assembly ......... . .. Beryllium Nickel w/Teflont Bulb ......... 3 mm dia. Glass Compression Screw ..... Bronze Deflector ........... Copper tDupont Registered Trademark Operation The glass Bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass Bulb allowing the sprinkler to activate and flow water. Design Criteria The Series LFII (TY1334) Residential Horizontal Sidewall Sprinklers are UL and C -UL Listed for installation in ac- cordance with the following criteria. NOTE When conditions exist that are outside the scope of the provided criteria, refer to the Residential Sprinkler Design Guide TFP490 for the manufacturer's recommendations that maybe accept- able to the local Authority Having Ju- risdiction. System Type. Only wet pipe systems may be utilized. Hydraulic Design. The minimum re- quired sprinkler flow rate for systems designed to NFPA 13D or NFPA 13R are given in Table A, B, C, and D as a function of temperature rating and the maximum allowable coverage areas. The sprinkler flow rate is the minimum required discharge from each of the total number of "design sprinklers" as specified in NFPA 13D or NFPA 13R. For systems designed to NFPA 13, the number of design sprinklers is to be the four most hydraulically demanding sprinklers. The minimum required dis- charge from each of the four sprinklers is to be the greater of the following: • The flow rates given in Tables A, B, C, and D for NFPA 13D and 13R as a function of temperature rating and the maximum allowable coverage area. • A minimum discharge of 0.1 gpm/sq. ft. over the "design area" comprised of the four most hydraulically de- manding sprinklers for the actual coverage areas being protected by the four -sprinklers. Obstruction To Water Distribution. Locations of sprinklers are to be in accordance with the obstruction rules of NFPA 13 for residential sprinklers. Operational Sensitivity. The sprin- klers are to be installed with an end -of - deflector -boss to wall distance of 1- 3/8 to 6 inches or in the recessed po- sition using only the Style 20 Re- cessed Escutcheon as shown in Figure 2. In addition the top -of -deflector -to -ceil- ing distance is to be within the range (Ref. Table A, B, C, or D) being hy- draulically calculated. Sprinkler Spacing. The minimum spacing between sprinklers is 8 feet (2,4 m). The maximum spacing be- tween sprinklers cannot exceed the width of the coverage area (Ref. Table A) being hydraulically calculated (e.g., maximum 12 feet for a 12 ft. x 12 fL coverage area, or 16 feet for a 16 ft. x 20 ft. coverage area). Installation The Series LFII (TY1334) must be in- stalled in accordance with the follow- ing instructions: NOTES Do not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1116 inch (1,6 mm). A leak tight 112 inch NPT sprinkler joint should be obtained with a torque of 7 to 14 ft.tbs. (9,5 to 19,0 Nm). A maxi- mum of 21 ft.lbs. (28,5 Nm) of torque is to be used to install sprinklers. Higher levels of torque may distort the sprinkler inlet with consequent leak- age or impairment of the sprinkler. Page 3 of 8 Do not attempt to compensate for in- sufficient adjustment in an Escutcheon Plate by under- or over -tightening the Sprinkler. Readjust the position of the sprinkler fitting to suit. The Series LFII Horizontal Sidewall Sprinklers must be installed in ac- cordance with the following instruc- tions. Step 1. Horizontal sidewall sprinklers are to be installed in the horizontal position with their centerline of water- way perpendicular to the back wall and parallel to the ceiling. The word "TOP" on the Deflector is to face towards the ceiling with the front edge of the De- flector parallel to the ceiling. Step 2. With pipe thread sealant ap- plied to the pipe threads, hand tighten the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W -Type 6 Sprinkler Wrench (Ref. Figure 3). With reference to Figure 1, the W -Type 6 Sprinkler Wrench is to be applied to the wrench flats. The Series LFII Recessed Horizontal Sidewall Sprinklers must be installed in accordance with the following in- structions. Step A. Recessed horizontal sidewall sprinklers are to be installed in the horizontal position with their centerline of waterway perpendicular to the back wall and parallel to the ceiling. The word "TOP" on the Deflector is to face towards the ceiling. Step B. After installing the Style 20 Mounting Plate over the sprinkler threads and with pipe thread sealant applied to the pipe threads, hand tighten the sprinkler into the sprinkler fitting. Step C. Tighten the sprinkler into the sprinkler fitting using only the W -Type 7 Recessed Sprinkler Wrench (Ref. Figure 4). With reference to Figure 1, the W -Type 7 Recessed Sprinkler Wrench is to be applied to the sprinkler wrench flats. Step C. After the wall has been in- stalled or the finish coat has been ap- plied, slide on the Style 20 Closure over the Series LFII Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the wall. (Continued on Page 8) Page 4 of 8 TFP410 ELEVATION Maximum Maximum Coverage Spacing Minimum Flow Wand Residual Pressure Area (") Ft. 12 GPM (45,4 LPM) 8.2 psi (0,57 bar) 12 GPM (45,4 LPM) 8.2 psi (0,57 bar) 13 GPM (49,2 LPM) 9:6 psi (0,66 bar) 13 GPM (49,2 LPM) 9.6 psi (0,66 bar) Top -Of -Deflector- To -Ceiling: Top -0f -Deflector- To -Ceiling: 14 GPM (53,0 LPM) 11.1 psi (0,77 bar) Width x Length (b) (m) 18 GPM (68,1 LPM) 18.4 psi (1,27 bar) 16 x 16 (4,9 x 4,9) ' Ft. x Ft. 16 GPM (60,6 LPM) 14.5 psi (1,00 bar) 4 to 8 Inches (100 to 150 mm) 6 to 12 Inches (150 to 300 mm) 18 GPM (68,1 LPM) 18.4 psi (1,27 bar) 16 x 18 (4,9 x 5,5) (mxm) 19 GPM (71,9 LPM) 20.5 psi (1,41 bar) 19 GPM (71,9 LPM) 20.5 psi (1,41 bar) 21 GPM (79,5 LPM) 25.0 psi (1,72 bar) 21 GPM (79;5 LPM) 25.0 psi (1,72 bar) 16 x 20 (4,9 x 6,1) - 16 (4,9) 23 GPM (87,1 LPM) 30.0 psi (2,07 bar) 23 GPM (87,1 LPM) 30.0 psi (2,07 bar) 26 GPM (98,4 LPM) 38.3 psi (2,64 bar) 26 GPM (98,4 LPM) 38.3 psi (2,64 bar) 155°F188°C 175°F179°C 155°F/68°C 1750171790C (a) For coverage area dimensions less than or between those indicated, it is necessary to use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Width (backwall where sprinkler is located) x Length (horizontal throw of sprinkler). (c) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K -factor. Refer to Hydraulic Design Criteria Section for details. (d) Sidewall sprinklers, where installed under a ceiling with a slope greater than 0 inch rise for a 12 inch run to a slope up to 2 inch rise for 12 Inch run, must be located per one of the following: • Locate the sprinklers at the high point of the slope and positioned to discharge down the slope. • Locate the sprinklers along the slope and positioned to discharge across the slope. TABLE A NFPA 13D AND NFPA 13R WET PIPE HYDRAULIC DESIGN CRITERIA FOR THE SERIES LFII (TY1334) RESIDENTIAL HORIZONTAL SIDEWALL AND RECESSED HORIZONTAL SIDEWALL SPRINKLERS FOR HORIZONTAL CEILING (Maximum 2 Inch Rise for 12 Inch Run) 12 x 12 (3,7 x 3,7) 12 (3,7) 12 GPM (45,4 LPM) 8.2 psi (0,57 bar) 12 GPM (45,4 LPM) 8.2 psi (0,57 bar) 13 GPM (49,2 LPM) 9:6 psi (0,66 bar) 13 GPM (49,2 LPM) 9.6 psi (0,66 bar) 14 x 14 (4,3 x 4,3) 14 (4,3) 14 GPM (53,0 LPM) 11.1 psi (0,77 bar) 16 GPM (60,6 LPM) 14.5 psi (1,00 bar) _ 17 GPM (64,3 LPM) 16.4 psi (1,13 bar) 18 GPM (68,1 LPM) 18.4 psi (1,27 bar) 16 x 16 (4,9 x 4,9) 16 (4,9) 16 GPM (60,6 LPM) 14.5 psi (1,00 bar) 16 GPM (60,6 LPM). 14.5 psi (1,00 bar) 18 GPM (68,1 LPM) 18:4 psi (127 bar) 18 GPM (68,1 LPM) 18.4 psi (1,27 bar) 16 x 18 (4,9 x 5,5) 16 (4,9) 19 GPM (71,9 LPM) 20.5 psi (1,41 bar) 19 GPM (71,9 LPM) 20.5 psi (1,41 bar) 21 GPM (79,5 LPM) 25.0 psi (1,72 bar) 21 GPM (79;5 LPM) 25.0 psi (1,72 bar) 16 x 20 (4,9 x 6,1) - 16 (4,9) 23 GPM (87,1 LPM) 30.0 psi (2,07 bar) 23 GPM (87,1 LPM) 30.0 psi (2,07 bar) 26 GPM (98,4 LPM) 38.3 psi (2,64 bar) 26 GPM (98,4 LPM) 38.3 psi (2,64 bar) TFP410 17" ELEVATION Page 5 of 8 (a) For coverage area dimensions less than or between those indicated, it is necessary to use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Width (backwall where sprinkler is located) x Length (horizontal throw of sprinkler). (c) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K -factor. Refer to Hydraulic Design Criteria Section for details.. TABLE B NFPA 13D AND NFPA 13R WET PIPE HYDRAULIC DESIGN CRITERIA FOR THE SERIES LFII (TY1334) RESIDENTIAL HORIZONTAL S/DEWALL AND RECESSED HORIZONTAL SIDEWALL SPRINKLERS FOR SPRINKLERS AT THE HIGH POINT OF 7HE SLOPE AND DISCHARGING DOWN THE SLOPE (Greater Than 2 Inch Rise for 12 Inch Run Up To 8 Inch Rise for 12 Inch Run) Minimum Flow (c) and Residual Pressure (I) Two sprinkler design with the sprinklers at the high point of the slope and positioned to discharge down the slope. Maximum Maximum Coverage Spacing Area (a) Ft. Width x Length N (m) Top -Of -Deflector- To- Ceiling: Top -Of -Deflector- To- Ceiling: Ft. x Ft. (m x m) 4 to 6 Inches (100 to 150 mm) 6 to 12 Inches (150 to 300 mm) 155°17/680C 175°F1790C 155°F/680C 1754171799C 12 x 12 (3,7 x 3,7) 12 (3,7) I 12 GPM (45,4 LPM) 8.2 psi (0,57 bar) I 12 GPM (45,4 LPM) 8.2 psi (0,57 bar) I 13 GPM (49,2 LPM) 9.6 psi (0,66 bar) I 13 GPM (49,2 LPM) 9.6 psi (0,66 bar) 14 x 14 (4,3 x 4,3) 14 (4,3) I 14 GPM (53,0 LPM) 11.1 psi (0,77 bar) I 14 GPM (53,0 LPM) 11.1 psi (0,77 bar) I 17 GPM.(64.3 LPM) 16.4 psi (1,13 bar) I 17 GPM (64.3 LPM) 16.4 psi (1,13 bar) 16 x 16 (4,9 x 4,9) 16 (4,9) I 16 GPM (60,6 LPM) 14.5 psi (1,00 bar) I 16 GPM (60,6 LPM) 14.5 psi (1,00 bar) I 18 GPM (68,1 LPM) 18.4 psi (1,27 bar) I 18 GPM (68;1 LPM) 18.4 psi (1,27 bar) 16 x 18 (4,9 x 5,5) 16 (4,9) I 19 GPM (71,9 LPM) 20.5 psi (1,41 bar) I 19 GPM (71,9 LPM) 20.5 psi (1,41 bar) I 21 GPM (79,5 LPM) 25.0 psi (1,72 bar) I 21 GPM (79,5 LPM) 25.0 16 x 20 (4,9 x 6,1) 16 (4,9) I 24 GPM (90,8 LPM) 32.7 I 24 GPM (90,8 LPM) I 26 GPM (98,4 LPM) I psi (1,72 bar) 26 GPM (98,4 LPM) psi (2,25 bar) 32.7 psi (2,25 bar) 38.3 psi (2,64 bar) 38.3 psi (2,64 bar) (a) For coverage area dimensions less than or between those indicated, it is necessary to use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Width (backwall where sprinkler is located) x Length (horizontal throw of sprinkler). (c) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K -factor. Refer to Hydraulic Design Criteria Section for details.. TABLE B NFPA 13D AND NFPA 13R WET PIPE HYDRAULIC DESIGN CRITERIA FOR THE SERIES LFII (TY1334) RESIDENTIAL HORIZONTAL S/DEWALL AND RECESSED HORIZONTAL SIDEWALL SPRINKLERS FOR SPRINKLERS AT THE HIGH POINT OF 7HE SLOPE AND DISCHARGING DOWN THE SLOPE (Greater Than 2 Inch Rise for 12 Inch Run Up To 8 Inch Rise for 12 Inch Run) Page 6 of 8 12" 4" MAXIMUM. ELEVATION TFP4�� (a) For coverage area dimensions less than or between those indicated, it is necessary to use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Width (backwall where sprinkler is located) x Length (horizontal throw of sprinkler). (c) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K4actor. Refer to Hydraulic Design Criteria Section for details.. TABLE C NFPA 13D AND NFPA 13R WET PIPE HYDRAULIC DESIGN CRITERIA FOR THE SERIES LFII (TY1334) RESIDENTIAL HORIZONTAL SIDEWALL AND RECESSED HORIZONTAL SIDEWALL SPRINKLERS FOR SPRINKLERS LOCATED ALONG A SLOPE AND DISCHARGING ACROSS THE SLOPE (Greater Than 2 Inch Rise for 12 Inch Run Up To 4 Inch Rise for 12 inch Run) Minimum Flow (c) and Residual Pressure (In Two sprinkler design with the sprinklers located along the slope and positioned to discharge across the slope. Maximum Maximum ("Three sprinkler design when there are more than two sprinklers In a compartment and Coverage Spacing with the sprinklers located along the slope. and positioned to discharge across the slope. Area tel Ft. Width x Length N Ft. x Ft. (m x m) (m) Top-Of-0eflector- To -Ceiling: 4 to 6 Inches (100 to 150 mm) Top -Of -Deflector- To -Ceiling: 6 to 12 Inches (150 to 300 mm) 155OF168°C 1750F179°C 1556FM6C 175017/790C 12 x 12 12 11 16 GPM (60,6 LPM) 11 16 GPM (60,6 LPM) 11 18 GPM (68,1 LPM) 11 18 GPM (68,1 LPM) (3,7 x 3,7) (3,7) 14.5 psi (1,00 bar) 14.5 psi (1,00 bar) 18.4 psi (1,27 bar) 18.4 psi (1,27 bar) 14 x 14 14 II 16 GPM (60,6 LPM) II 16 GPM (60,6 LPM) 11 18 GPM (68,1 LPM) H 18 GPM (68,1 LPM) (4,3 x 4,3) (4,3) 14.5 psi (1,00 bar) 14.5 psi (1,00 bar) 18A psi (1,27 bar) 18.4 psi (1,27 bar) 16 x 16 16 11 16 GPM (60,6 LPM) II 16 GPM (60,6 LPM) 11 18 GPM (68,1 LPM) II 18 GPM (68,1 LPM) (4,9 x 4,9) (4,9) 14.5 psi (1,00 bar) 14.5 psi (1,00 bar) 18.4 psi (1,27 bar) 18.4 psi (1,27 bar) 16 x 18 16 11 22 GPM (83,3 LPM) II 22 GPM (83,3 LPM) H 22 GPM (83,3 LPM) H 22 GPM (83,3 LPM) (4,9 x 5,5) (4,9) 27.4 psi (1,89 bar) 27.4 psi (1,89 bar) 27.4 psi (1,89 bar) 27.4 psi (1,89 bar) 16 x 20 16 III 23 GPM (87,1 LPM) III 23 GPM (87,1 LPM) III 26 GPM (98,4 LPM) III 26 GPM (98,4 LPM) (4,9 x 6,1) (4,9) 30.0 psi (2,07 bar) 30.0 psi (2,07 bar) 38.3 psi (2,64 bar) 38.3 psi (2,64 bar) (a) For coverage area dimensions less than or between those indicated, it is necessary to use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Width (backwall where sprinkler is located) x Length (horizontal throw of sprinkler). (c) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K4actor. Refer to Hydraulic Design Criteria Section for details.. TABLE C NFPA 13D AND NFPA 13R WET PIPE HYDRAULIC DESIGN CRITERIA FOR THE SERIES LFII (TY1334) RESIDENTIAL HORIZONTAL SIDEWALL AND RECESSED HORIZONTAL SIDEWALL SPRINKLERS FOR SPRINKLERS LOCATED ALONG A SLOPE AND DISCHARGING ACROSS THE SLOPE (Greater Than 2 Inch Rise for 12 Inch Run Up To 4 Inch Rise for 12 inch Run) TFP410 V. 12" 8" MAXIMUM - ELEVATION C12 Page 7 of 8 (a) For coverage area dimensions less than or between those indicated, it is necessary to use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Width (backwall where sprinider is located) x Length (horizontal throw of sprinkler). (c) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K -factor. Refer to Hydraulic Design Criteria Section for details.. TABLE D NFPA 13D AND NFPA MR WET PIPE HYDRAULIC DESIGN CRITERIA FOR THE SERIES LFII (TY1334) RESIDENTIAL HORIZONTAL SIDEWALL AND RECESSED HORIZONTAL S/DEWALL SPRINKLERS FOR SPRINKLERS LOCATED ALONG A SLOPE AND DISCHARGING ACROSS THE SLOPE (Greater Than 4 Inch Rise for 12 Inch Run Up To 8 Inch Rise for 12 Inch Run) Minimum Flow (c) and Residual Pressure (III) Three sprinkler design when there are more than two sprinklers In a compartment and with the sprinklers located along the slope.and positioned to discharge across the slope. Maximum Maximum Coverage Spacing Area (a) Ft. Width x Length (b) (m) Top -Of -Deflector- To- Ceiling: Ft, x Ft. (m x m) 4 to 6 Inches (100 to 150 mm) 1550F/680C 175°F/790C 12 x 12 12 III 16 GPM (60,6 LPM) III 16 GPM (60,6 LPM) (3,7 x 3,7) (3,7) 14.5 psi (1,00 bar) 14.5 psi (1,00 bar) 14 x 14 14 III 16 GPM (60,6 LPM) III 16 GPM (60,6 LPM) (4,3 x 4,3) (4,3) 14.5 psi (1,00 bar) 14.5 psi (1,00 bar) 16 x 16 16 III 16 GPM (60,6 LPM) III 16 GPM (60,6 LPM) (4,9 x 4,9) (4,9) 14.5 psi (1,00 bar) 14.5 psi (1,00 bar) 16 x 18 16 WA N/A (4,9 x 5,5) (4,9) 16 x 2016 WA N/A (4,9 x 6,1) (4,9) (a) For coverage area dimensions less than or between those indicated, it is necessary to use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Width (backwall where sprinider is located) x Length (horizontal throw of sprinkler). (c) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K -factor. Refer to Hydraulic Design Criteria Section for details.. TABLE D NFPA 13D AND NFPA MR WET PIPE HYDRAULIC DESIGN CRITERIA FOR THE SERIES LFII (TY1334) RESIDENTIAL HORIZONTAL SIDEWALL AND RECESSED HORIZONTAL S/DEWALL SPRINKLERS FOR SPRINKLERS LOCATED ALONG A SLOPE AND DISCHARGING ACROSS THE SLOPE (Greater Than 4 Inch Rise for 12 Inch Run Up To 8 Inch Rise for 12 Inch Run) Page 8 of 8 Care and Maintenance The Series LFII (TY1334) must be maintained and serviced in accord- ance with the following instructions: NOTES Absence of an Escutcheon Plate may delay the sprinkler operation in a fire situation. Before closing a fire protection system main control valve for maintenance work on the fire protection system which it controls, permission to shut down the affected fire protection sys- tem must be -obtained from the proper authorities and all personnel who may be affected by this action must be no- tified. Sprinklers which are found to be leak- ing or exhibiting visible signs of corro- sion must be replaced. Automatic sprinklers must never be painted, plated, coated, or otherwise altered after leaving the factory. Modi- fied sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care -must be exercised to avoid dam- age to the sprinklers - before, during, F-nd after installation: Sprinklers dam- aged by dropping, striking, wrench twist/slippage, or the like, must be re- placed. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section). The owner is responsible for the in- spection, testing, and maintenance of their fire protection system and de- vices in compliance with this docu- ment, as well as with the applicable standards of the National Fire Protec- tion Association (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. The in- stalling contractor or sprinkler manu- facturer should be contacted relative to any questions. NOTE The owner must assure that the sprin- klers are not used for hanging of any objects and that the sprinklers are only cleaned by means of gently dusting with a feather duster; otherwise, non- operation in the event of a fire or inad- vertent operation may result. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. Limited Warranty Products manufactured by Tyco Fire & Building Products (TFBP) are war- ranted solely to the original Buyer for ten (10) years against defects in mate- rial and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) years from date of shipment by TFBP. No warranty is given for products or com- ponents manufactured by companies not affiliated by ownership with TFBP or for products and components which have been subject to misuse, improper installation, corrosion, or which have not been installed, maintained, modi- fied or repaired in accordance with ap- plicable Standards of the National Fire Protection Association, and/or the standards of any other Authorities Having Jurisdiction. Materials found by TFBP to be defective shall be either repaired or replaced, at TFBP's sole option. TFBP neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of prod- ucts. TFBP shall not be responsible for sprinkler system design errors or inac- curate or incomplete information sup- plied by Buyer or Buyer's repre- sentatives. In no event shall TFBP be liable, in contract, tort, strict liability or under any other legal theory, for incidental, indirect, special or consequential dam- ages, including but not limited to labor charges, regardless of whether TFBP was informed about the possibility of such damages, and in no event shall TFBP's liability exceed an amount equal to the sales price. This limited warranty sets forth the ex- clusive remedy for claims based on failure of or defect in products, materi- als or components, whether the claim is made in contract, tort, strict liability or any other legal theory. This warranty will apply to the full ex- tent permitted by law. The invalidity, in whole or part, of any portion of this warranty will not affect the remainder. TFP410 Ordering Procedure When placing an order, indicate the full product name. Contact your local distributor for availability.. Sprinkler Assembly: Series LFII (TY1334), K=4.2, Residen- tial Horizontal Sidewall Sprinkler with (specify) temperature rating and (specify) finish, P/N (specify). 155*F/68*C or Chrome Plated ......... PM 51-211-9-155 155*F/68*C White Polyester......... P/N 51-2114-155 155*F/68*C White (RAt.9010)............. P/N 51-211-3-155 155'F/68*C Natural Brass........... P/N 51-211-1-155 175*F/T9*C or Chrome Plated ......... PM 51-211-9-175 175*FR9*C White Polyester......... P/N 51-211-4-175 175'Ff79*C White (RAt9010)............. PM 51-211-3-175 175*F/19*C Natural Brass........... P/N 51-211-1-175 *Eastern Hemisphere sales only. Recessed Escutcheon: Specify: Style 20 Recessed Escutch- eon with (specify*) finish, PM (spec- ffy*)- *Refer to Technical Data Sheet TFP770. Sprinkler Wrench: Specify: W -Type 6 Sprinkler Wrench, P/N 56-000-6-387. Specify: W -Type 7 Sprinkler Wrench, P/N 56-850-4-001. TYCO FIRE & BUILDING PRODUCTS, 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 tqzxr1Rre & Building Products MYTRAL Customer Service/Sales: Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Tel: (215) 362-0700 / (800) 523-6512 Fax: (215) 362-5385 Series LFU Residential Concealed Pendent Sprinklers, Flat Plate 4.2 K -factor General Description The Series LFII (TY2596) Residential Concealed Pendent Sprinklers are decorative, fast response, fusible sol- der sprinklers designed for use in resi- dential occupancies such as homes, apartments, dormitories, and hotels. The cover plate assembly conceals the sprinkler operating components above the ceiling. The flat profile of the cover plate provides the optimum aestheti- cally appealing sprinkler design. In ad- dition, the concealed design of the Se- ries LFII (TY2596) provides 1/2 inch (12,7 mm) vertical adjustment. This adjustment reduces the accuracy to which the fixed pipe drops to the sprin- klers must be cut to help assure a perfect fit installation. The Series LFII are to be used in wet pipe residential sprinkler systems for one- and two-family dwellings and mo- bile homes per NFPA 131); wet pipe residential sprinkler systems for resi- dential occupancies up to and includ- ing four stories in height per NFPA 13R; or, wet pipe sprinkler systems for the residential portions of any occu- pancy per NFPA 13. The Series LFII (TY2596) has a 4.2 (60,5) K -factor that provides the re- quired residential flow rates at reduced pressures, enabling smaller pipe sizes and water supply requirements. The Series LFII (TY2596) has been designed with heat sensitivity and water distribution characteristics proven to help in the control of residen- tial fires and to improve the chance for occupants to escape or be evacuated. The Series LFII (TY2596) Residential Concealed Pendent Sprinklers are shipped with a Disposable Protective Cap. The Protective Cap is temporarily removed for installation, and then it can be replaced to help protect the sprinkler while the ceiling is being in - Page 1 of 4 stalled or finished. The tip of the Pro- tective Cap can also be used to mark the centerof the ceiling hole into plas- ter board, ceiling tiles, etc. by gently pushing the ceiling product against the Protective Cap. When the ceiling in- stallation nstallation is complete the Protective Cap is removed and the Cover Plate Assembly installed. WARNINGS The Series LFlI (FY2596) Residential Concealed Pendent Sprinklers de- scribed herein must be installed and maintained in compliance with this document, as well as with the applica- ble standards of the National Fire Pro- tection Association, in addition to the standards ofany otherauthorities hav- ing jurisdiction. Failure to do so may impair the integrity of these devices. The owner is responsible for maintain- ing their fire protection system and de- vices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted relative to any questions. Sprinklerlhfodel Identification Number SIN TY2596 Technical Data Approvals: UL and C -UL Listed. Maximum Working Pressure: 175 psi (12,1 bar) Discharge Coefficient: K = 4.2 GPM/psil/z (60,5 LPM/barl/z) Temperature Rating: 160°F/71 °C Sprinkler with 1350F/570C Cover Plate MARC", 2003 Vertical Adjustment: 1/2 inch (12,7 mm) Finishes: Cover Plate: Flat White, Bright White, Chrome, or Custom Physical Characteristics: Body .............. Brass Cap .......... .. Bronze Saddle .. .... Brass Sealing Assembly . . . Beryllium Nickel w/ Teflont Soldered Link Halves ..... Nickel Lever .. ....... Bronze Compression Screw ...... Brass Deflector . ....... Copper Guide Pin Housing ..... Bronze Guide Pins ...... Stainless Steel Support Cup ..... Steel Cover Plate ...... Copper Retainer ... Brass Cover Plate Ejection Spring . • ........... Stainless Steel tDuPont Registered.Trademark TFP440 j 4 Page 2 of 4 TFP440 (a) For coverage area dimensions less than or between those indicated, it is necessary to use the minimum required flow for the next highest coverage area for which hydrauriic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K -factor. Refer to Hydraulic Design Criteria Section for details. TABLE A NFPA 13D AND NFPA 13R HYDRAULIC DESIGN CRITERIA FOR THE SERIES LFII (TY2596) RESIDENTIAL CONCEALED PENDENT SPRINKLER Operation When exposed to heat from a fire, the Cover Plate, which is normally sol- dered to the Support Cup at three points, falls away to expose the Sprin- kler Assembly. At this pant the Deflec- tor supported by the Arms drops down to its operated position. The fusible link of the Sprinkler Assembly is com- prised of two link halves that are sol- dered together with a thin layer of sol- der. When the rated temperature is reached, the solder melts and the two link halves separate allowing the sprin- kler to activate and flow water. Design Criteria The Series LFII (TY2596) Residential Concealed Pendent Sprinklers are UL and C -UL Listed for installation in ac- cordance with the following criteria. NOTE When conditions exist that are outside the scope of the provided criteria, refer to the Residential Sprinkler Design Guide TFP490 for the manufacturer's recommendations that may be accept- able to the Authority Having Jurisdic- tion. System Type. Only wet pipe systems may be utilized. Hydraulic Design. The minimum re- quired sprinkler flow rate for systems designed to NFPA 13D or NFPA 13R are given in Table A as a function of temperature rating and the maximum allowable coverage areas. The sprin- klerflow rate is the minimum required discharge from each of the total number of `design sprinklers"as speci- fied in NFPA 13D or NFPA 13R. For systems designed to NFPA 13, the number of design sprinklers is to be the four most hydraulically demanding sprinklers. The minimum required dis- charge from each of the four sprinklers is to be the greater of the following: • The flow rates given in Table A for NFPA 13D and 13R as a function of temperature rating and the maxi- mum allowable coverage area. • A minimum discharge of 0.1 gpm/sq. ft. over the `design area" comprised of the four most hydraulically de- manding sprinklers for the actual coverage areas being protected by the four sprinklers. Obstruction To Water Distribution. Locations of sprinklers are to be in accordance with the obstruction rules of NFPA 13 for residential sprinklers. Operational Sensitivity. The sprin- klers are to be installed relative to the ceiling mounting surface as shown in Figure 3. Sprinkler Spacing. The minimum spacing between sprinklers is 8 feet (2,4 m). The maximum, spacing be- tween sprinklers cannot exceed the length of the coverage area (Ref. Table A) being hydraulically calculated (e.g., maximum 12 feet for a 12 ft. x 12 ft. coverage area, or 20 feet for a 20 It. x 20 ft. coverage area). Installation The Series LFII (TY2596) must be in- stalled in accordance with the follow- ing instructions: NOTES Damage to the fusible Link Assembly during installation can be avoided by handling the sprinkler by the frame arms only (i.e., do not apply pressure to the fusible link Assembly). A leak fight 1/2 inch NPTsprinkler joint should be obtained with a torque of 7 to 14 ftlbs. (9,5 to 19,0 Nm). A maxi- mum of 21 ftlbs. (28,5 Nm) of torque is to be used to install sprinklers. Higher levels of torque may distort the sprinkler inlet with consequent leak- age or impairment of the sprinkler. Do not attempt to compensate for in- sufficient adjustment in an Escutcheon Minimum Flow N) and Minimum Flow N) and Minimum Flow N) and Maximum Maximum Residual Pressure Residual Pressure Residual Pressure Coverage Spacing For Horizontal Ceiling For Sloped Ceiling For Sloped Ceiling Area (a) Fl, (Max.'2 Inch Rise (Greater Than 2 inch (Greater Than 41nch Ft. x FL (m) for 12 Inch Run) Rise Up To Rise Up To (m x m) Max. 4 Inch Rise Max. 8 Inch Rise for 12 Inch Run) for 12 Inch Run) 160"F/71°C 1600F/710C 160°F/71°C Sprinkler Sprinkler Sprinkler 12 x 12 12 13 GPM (49,2 LPM) 18 GPM (68,1 LPM) 18 GPM (68,1 LPM) (3,7 x 3,7) (3,7) 9.6 psi (0,66 bar) 18.4 psi (1,27 bar) 18.4 psi (1,27 bar) 14 x 14 14 14 GPM (53,0 LPM) 18 GPM (68,1 LPM) 18 GPM (68,1 LPM) (4,3 x 4,3) (4,3) 11.1 psi (0,77 bar) 18.4 psi (1,27 bar) 18.4 psi (1,27 bar) 16 x 16 16 16 GPM (60,6 LPM) 18 GPM (68,1 LPM) 18 GPM (68,1 LPM) . (4,9 x 4,9) (4,9) 14.5 psi (1,00 bar) 18.4 psi (1,27 bar) 18.4 psi (1,27 bar) 18 x 18 18 20 GPM (75,7 LPM) 20 GPM (75,7 LPM) WA (5,5 x 5,5) (5,5) 22.7 psi{1,57 bar) 1 22.7 psi (1,57.bar) 20 x 20 20 24 GPM (90,8 LPM) 26 GPM (98,4 LPM) WA (6,1 X6,1) (6,1) 32.7 psi (2,25 bar) 38.3 psi (2,64 bar) TFP440 (a) For coverage area dimensions less than or between those indicated, it is necessary to use the minimum required flow for the next highest coverage area for which hydrauriic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K -factor. Refer to Hydraulic Design Criteria Section for details. TABLE A NFPA 13D AND NFPA 13R HYDRAULIC DESIGN CRITERIA FOR THE SERIES LFII (TY2596) RESIDENTIAL CONCEALED PENDENT SPRINKLER Operation When exposed to heat from a fire, the Cover Plate, which is normally sol- dered to the Support Cup at three points, falls away to expose the Sprin- kler Assembly. At this pant the Deflec- tor supported by the Arms drops down to its operated position. The fusible link of the Sprinkler Assembly is com- prised of two link halves that are sol- dered together with a thin layer of sol- der. When the rated temperature is reached, the solder melts and the two link halves separate allowing the sprin- kler to activate and flow water. Design Criteria The Series LFII (TY2596) Residential Concealed Pendent Sprinklers are UL and C -UL Listed for installation in ac- cordance with the following criteria. NOTE When conditions exist that are outside the scope of the provided criteria, refer to the Residential Sprinkler Design Guide TFP490 for the manufacturer's recommendations that may be accept- able to the Authority Having Jurisdic- tion. System Type. Only wet pipe systems may be utilized. Hydraulic Design. The minimum re- quired sprinkler flow rate for systems designed to NFPA 13D or NFPA 13R are given in Table A as a function of temperature rating and the maximum allowable coverage areas. The sprin- klerflow rate is the minimum required discharge from each of the total number of `design sprinklers"as speci- fied in NFPA 13D or NFPA 13R. For systems designed to NFPA 13, the number of design sprinklers is to be the four most hydraulically demanding sprinklers. The minimum required dis- charge from each of the four sprinklers is to be the greater of the following: • The flow rates given in Table A for NFPA 13D and 13R as a function of temperature rating and the maxi- mum allowable coverage area. • A minimum discharge of 0.1 gpm/sq. ft. over the `design area" comprised of the four most hydraulically de- manding sprinklers for the actual coverage areas being protected by the four sprinklers. Obstruction To Water Distribution. Locations of sprinklers are to be in accordance with the obstruction rules of NFPA 13 for residential sprinklers. Operational Sensitivity. The sprin- klers are to be installed relative to the ceiling mounting surface as shown in Figure 3. Sprinkler Spacing. The minimum spacing between sprinklers is 8 feet (2,4 m). The maximum, spacing be- tween sprinklers cannot exceed the length of the coverage area (Ref. Table A) being hydraulically calculated (e.g., maximum 12 feet for a 12 ft. x 12 ft. coverage area, or 20 feet for a 20 It. x 20 ft. coverage area). Installation The Series LFII (TY2596) must be in- stalled in accordance with the follow- ing instructions: NOTES Damage to the fusible Link Assembly during installation can be avoided by handling the sprinkler by the frame arms only (i.e., do not apply pressure to the fusible link Assembly). A leak fight 1/2 inch NPTsprinkler joint should be obtained with a torque of 7 to 14 ftlbs. (9,5 to 19,0 Nm). A maxi- mum of 21 ftlbs. (28,5 Nm) of torque is to be used to install sprinklers. Higher levels of torque may distort the sprinkler inlet with consequent leak- age or impairment of the sprinkler. Do not attempt to compensate for in- sufficient adjustment in an Escutcheon TFP440 BODY Z/a � SEALING (1/2' NPT)'�� k ASSEMBLY Mp ntAr SPRINKLER MRIN IN" SUPPORT COMPRESSION CUP WITH SCREW ROLL FORMED THREADS LEVER GUIDE I I PIN SOLDER LINK IELEMENT GUIDE PIN HOUSING 11DEFLECTOR (OPERATED DEFLECTOR -- „�---�- POSmON) SPRINKLERISUPPORT CUP ASSEMBLY THREAD INTO RETAINER SUPPORT CUPWITH THREAD UNTIL MOUNTING DIMPLES SURFACE IS O O FLUSH WITH EJECTION CEILING SPRING. SOLDER J COVER PLATE/RETAINER \-_ COVER TAB ASSEMBLY PLATE FlGURE 1 SERIES LF/1 (1Y2596) RESIDENTIAL CONCEALED PENDENT SPRINKLER 2-1/2' DIA. rT (63,5 mm) Vr NPT 1/2' (12,7 mm) FACE OF THREADED SPRINKLER ADJUSTMENT FITTING 1-15/16't1/4' 1/8' GAP (492 mm t6,4 mm) (32 mm) COVER- SPRINKIFR MOUNTING RETAINER SUPPORTCUP 3116• SURFACE ASSEMBLY ASSEMBLY (4,8 mm) 33116' DIA. (81,0 mm) Page 3 o 4 Plate by under- or over -tightening the Sprinkfdr. Readjust the position of the sprinkler fitting to suit. Step 1. The sprinkler must only be installed in the pendent .position and With the centerline of the sprinkler per- pendicularto the mounting surface. Step 2. Remove the Protective Cap. Step 3. With pipe thread sealant ap- plied to the pipe threads, and using the W -Type 18 Wrench shown in Figure 2, install and tighten the Sprinkler/Sup- port Cup Assembly into the fitting. The W -Type 18 Wrench will accept a 1/2 inch ratchet drive. Step 4. Replace the Protective Cap by pushing it upwards until it bottoms out against the Support Cup. The Protec- tive Cap helps prevent damage to the Deflector and Arms during ceiling in- stallation and/or during application of the finish coating of the ceiling. It may also be used to locate the center of the WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FlGURE 2 W -TYPE '18 SPRINKLER WRENCH SPRINKLER - SUPPORT CUP ASSEMBLY OPERATED SPRINKLER COVER PLATE RETAINER �a 112"(12,7 mm) 1'(25,4 mm) DISPOSABLE TIP PROTECTIVE CAP DEFLECTOR IN OPERATED POSITION FlGURE 3 SERIES LFII (TY2596) RESIDENTIAL CONCEALED PENDENT SPRINKLER INSTALLATION DIMENSIONS / PROTECTIVE CAP /ACTIVATED DEFLECTOR Page 4 of 4 clearance hole by gently pushing the ceiling material against the center point of the Cap. NOTE As long as the protective Cop remains. in place, the system is considered to i@ W 9f 69rV190" inch (63 mm) f�i�t3�1e,4t��gffff 1hQ�if@�,L�R �- ration for installing the Cover Plate As. sembly, remove and discard the Pro- tective Cap, and verify that the Deflector moves up and down freely. If the Sprinkler has been damaged and the Deflector does not move up and down -freely, replace the entire Sprin- kler assembly. Do not attempt to mod. ify or repair a damaged sprinkler. Step 6. Screw on the Cover Plate As. sembly until its flange comes in con- tact with the ceiling. Do not continue to screw on the Cover Plate Assembly such that it lifts a ceil- ing panel out of its normal position. If the Cover Plate Assembly cannot be engaged with the Mounting Cup or the Cover Plate Assembly cannot be en- gaged sufficiently to contact the ceil- ing, the Sprinkler Fitting must be repo- sitioned. Care and Maintenance The Series LFII (TY2596) must be maintained and serviced in accord- ance with the following instructions: NOTES Absence of an Escutcheon Plate may delay the sprinkler operation in a fire situation. Before closing a fire protection system main control valve for maintenance work on the fire protection system which it controls, permission to shut down the affected fire protection sys- tem must be obtained from the proper authorities and all personnel who may be affected by this action must be no - I fled. . Sprinklers which are found to be leak- ing or exhibiting visible signs of corro- sion must be replaced.. Automatic sprinklers must never be painted, plated, coated, or otherwise altered after leaving the factory. Modi- fied or over heated sprinklers must be replaced. Care must be exercised to avoid dam- age - before, during, and after instal- lation. Sprinklers damaged by drop- ping, striking, wrench twist/slippage, or the like, must be replaced. The owner is responsible for the in- spection, testing, and maintenance of their fire protection system and de. vices in compliance with this docu. ment, its well as with the applicable 01WhtA.AftC9d�j.11P1�.�s.N( gton0( Flrp Pro t �99r. fbi@ g#(9rU9#*§t; 4A 4 #i r9 !S�V' g- T49. i0T stalling contractor or sprinkler manu- facturershould be contacted relative to any questions. NOTE The owner must assure that the sprin- klers are not used for hanging of any objects and that the sprinklers are only cleaned—by means of gently dusting with a feather duster, otherwise, non- operation in the event of a fire or inad- vertent operation may result It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service. Limited Warranty Products manufactured by Tyco Fire Products are warranted solely to the original Buyer for ten (10) years against defects in material and work- manship when paid for and properly installed and maintained under normal use and service. This warranty will ex- pire ten (10) years from date of ship• ment by Tyco Fire Products. No war- ranty is given for products or components manufactured by compa- nies not affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse, improper installation, corro- Con, or which have not been installed, maintained, modified or repaired in ac- cordance with applicable Standards of the National Fire Protection Associa- tion, and/or the standards of any other Authorities Having Jurisdiction. Mate- rials found by Tyco Fire Products to be defective shall be either repaired or replaced, at Tyco Fire Products' sole option. Tyco Fire Products neither as- sumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. Tyco Fire Products shall not be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyer's representatives. IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE, IN CON- TRACT, TORT, STRICT LIABILITY OR TFP440 UNDER ANY OTHER LEGAL THE- ORY, ,FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR CHARGES, RE. GARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH *MWMAN19 WASNPI'MAYN SHALb-TYZ-Q)rF K1GrAR00aeT:SI" $i ?%T(YE XkgPDINAW�INVNT E0UA,L T-Ot-1iE-SA-LE& PRIDE: THE FOREGOIN WARRANTY IS MADE IN LIEU OF ANY AND ALL OTHER WARRAN7iES EXPRESc nQ IMPLIED. INCLUDING WARRANTTES OF MERCHANTABILITY ANDF/ r - NESS FOR A PAR=VLAR PUR- POSE, Ordering Procedure When placing an order, indicate the full product name. Contact your local dis- tributor for availability.. Sprinkler Assembly: Series LFII (TY2596), K=4.2, Residen- tial Concealed Pendent Sprinkler with- out Cover Plate Assembly, P/N 51-122-1-160. Cover Plate Assembly: Cover Plate Assembly having a (spec- ify) finish for the Series LFII (TY2596), K=4.2, Residential Concealed Pen- dent Sprinkler, P/N (specify). Chrome .................. PM 56-122-8-135 OH White ................. PM 56=122.0-135 Bright White ............... PM 56-122-4-135 Flat white ................ PM 56-122.6-135 Custom .................. PM 66-122-X-135 . Sprinkler Wrench: Specify: W -Type 18 Sprinkier Wrench, P/N 56-000-1-265. TYCO FIRE PRODUCTS, 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 7179 o�c CENTRA. Technical Services: Tel:Customer Service/Sales: (800) 381-9312 / Fax: (800) 791-5500 Tel: (215) 362-0700 (800) 523-6512 Fax: (215) 362-5385 Series r°=ARB -- 2=8 4 5.6 an Km factor pe ' , d &0 K factor Quick ' ndent, and Recessed Pendent sprinklers k Response, Standard coverage General chemical to which the spdnkkers will be �`'"--`""'---•�..,,. exposed. �.� Description 'An intermediate level versions of the I The Series K-factor, Pendent Sprinklers described in this data sheet are quick response - standard cover_ age, decorative 3 mm glass bulb type spray sprinklers designed for use in light or ordnary hazard, commercial occupancies such as banks, hotels, shopping malls, etc. The recessed version of the Series . TY -FRB Pendent Sprinkler, where ap- ,plicable, is intended for use in areas with a finished cekfing. it uses either a two-piece Style 10 (1/2 inch NPT) or We 40 (3/4 inch NPT) -Recessed Es- cutcheon with 1/2 inch (12,7 mm) of recessed adjustment or up to 3/4 inch (19,1 mm) of total adjustment from the flush pendent position, or a two-piece Style 20 (1/2 inch NPT) orStyle 30 (3/4 Inch NPI) Recessed FsWcheon with 1/4 Inch (6,4 mm) of recessed adjtrst- Ment or up to 1/2 Inch (12,7 mm) of • total adjustment from the flush pen- dent pos►tion. The adjustment provided by the Recessed Esculcham duces the accuracy to which the fixed pipe drops to the sprinklers must be W. Corrosion resistant coatings, where applicable, are utilized to extend the life of copper alloy sprinklers beyond that which would otherwise be cob_ tamed when exposed to corrosive at mospheres. Although corrosion resis- tant coated sprinklers have passed the standard corrosion tests of the apPli- cable not representative a of all possibhe e lencgors rosW atmospheres. Consequently,'kt Is recommended that the and user be ' consulted with respect to the suitability of these coatings for an sivy given corro- Series TY -FRB Pendent Sprinklers are detailed In Technical Data Sheet TFP356, and Sprinkler Guards are de- tailed In Technical Data Sheet TFP780 WARNINGS The Series TY -FRS Spdnlders de- scribed herein must be bnstalled and maintained In compliance with this document; as wolf as with the apprca- ble standards of lie National Fre pro- tection Assordation, In ad Mon to the standards of any otherauthoi ies hav- thg Jurisdiction. Fafiure to do so may impalr the Integrity of these es ,devk The owner is Imponsible formaintain- ing their fire protection system and de- vices In proper operating condition. The Inst3!ling contractor or spdnAkr- manufacturer should be contacted relative to any questions Nodellsprinkler Identification Numbers TY1131- Upright 2.81,112 -NPT TY1231- Pendept 2.81,1/20NPT TY2131 - Uprlght 4.2K,1/2"NPT TY2231 - Pendent 4.2K,1/2 -NPT TY3131- Upright 5.6K,1/2 -NPT' TY3231- Pendent 5.6K,1/2 -NPT TY4131- Upright 8.10K, 3/4"NPT TY4231- Pendent &01(,314 -NPT Technical Data int t environment. The concentration ration os of if Approvals chemicals, and UL and C -UL Listed. ahoutd be consideredch as a Minimum, , LPCB, and NYC Approved. akon (RefertoTable Aforcompkete approval 9 with the corrosive nature of the information including corrosion resis- tant status.) Page 1 of 8 APRIL, 2003 Maximum Working pressure 175 psi (12,1 bar) Discharge Coefficient K =2.8 GPWpsi 40,3 LPM/bari/2) K =.1I.2 GPMfpsit& (60,5 LPM/barV2) K = 5.6 GPM/pslM (80,6 LPM/barl�) K = 8-0: GPM/psI W (115,2 LPM/barV2) Temperature Ratings Refer to Table A and B Finishes Sprinkler: Refer to Table A and B Recessed Escutcheon. White Coated, Chrome Plated, or Brass Plated Physical Characteristics Frame • Bronze Button .. Brass/Copper Sealing Assembly , • ... Beryllium Nickel w/reflont Bulb. Glass Compression Screw ..... Bronze Deflector ....... Copper/Bronze Bushing (K=2.8) ....... Bronze TFPi71 FA f- �- Maximum Working pressure 175 psi (12,1 bar) Discharge Coefficient K =2.8 GPWpsi 40,3 LPM/bari/2) K =.1I.2 GPMfpsit& (60,5 LPM/barV2) K = 5.6 GPM/pslM (80,6 LPM/barl�) K = 8-0: GPM/psI W (115,2 LPM/barV2) Temperature Ratings Refer to Table A and B Finishes Sprinkler: Refer to Table A and B Recessed Escutcheon. White Coated, Chrome Plated, or Brass Plated Physical Characteristics Frame • Bronze Button .. Brass/Copper Sealing Assembly , • ... Beryllium Nickel w/reflont Bulb. Glass Compression Screw ..... Bronze Deflector ....... Copper/Bronze Bushing (K=2.8) ....... Bronze TFPi71 FA f- Page 2 of B ESCUTCHEON PLATE SEATING SURFACE i I- 2-1/4' (57,2 mm) T 7/16'(11,1 mm) 1/2' ** NOMINAL purr MAKE -IN STYLE 10 or 20 RECESSED ESCUTCHEON SSP DEFLECTOR * PENDENT 1- Frame 2. MUM I WRENCH FLATS 2 7/8" (73,0 mm) RECESSED PENDENT SSU* DEFLECTOR 7/i6" (11,1 mm) NOMINAL MAKE -IN 2-3/16" (55.6 mm) TFP171 UPRIGHT CROSS SECTION 3 Awmbfy 5 -. reuron ` .6. "� orifice seat on frame. ctor ' Temperature rating is in&8t0d on deflector or adjacent to Saepiv ""Pipe thread connections per ISO 7/1 can be provided on special request. QUICKRESPONSESERIES TY -FRO UPRIGHTURF 1 ZO K -FACTOR, 1,2i� NpT AND DENT (iY123i) SAR/NKLERS IESCUTCHEON PLATE SEATING SURFACE 7/16"(11,1 mM) NOMINAL unT MAKE -IN SME 10 or20 RECESSED ESCUTCHEON SSP DEFLECTOR" PENDENT 1- Fns 3 - Swft 2 - Bdion Asswft W DEFLECTOR d 7/16' $ (11,1 mm) NOMINAL 4 IMAKE -IN VYREN 6' 2 mm) FLATS 3 2-7/8' (73,0 mm) Dlli ---�-� 1/2' NPT 1 RECESSED PENDENT UPRIGHT CROSS SECTION 5 - BLdb resan 6 - Deur "Temperature rating is indicatted on deflector or adjacent to Screw Orifice Seat on frame. -PIPO t ��cconnections per ISO 7/1 can be provided on -specia F/GURE2 QUICKRESPONSE SERIES TY -FRB UPRIGHT ffW31) AND PENDENT (TY7231) SPR/NIQERS 4.2 K-FACTOR,112 /NCH NPT N TFP171 ESCUTCHEON PLATE SEATING SURFACE 2-W6` (55,6 mm) i-1/2' (38.1• mm) 7/16'(11.1 mm) 1�.** NOMINAL NPT MAKE -IN STYLE 10 or 20 RECESSED ESCUTCHEON SSU* SSP DEFLECTOR* i''-- 2-7/8'(73.0 mm) DIA I - Frame 2 - Button DEFLECTOR 7A (11,1 mm) NOMINAL IMAKE -IN �� 2.3/16` FLATS (55.6 mm) 1/2` NPT ** PENDENT RECESSED PENDENT UPRIGHT 3 SeasM N 5 -Compression _ & - Deflector Page 3 of a 6* CROSS SECTION * Temperature raft is indicated on deflector or adjacent to ortfco seat on frame. "Pipe thread connections per ISO 7/1 can be provided on special request. QUICK RESPONSE SERIES TY -FRB UPRIGHTURE3 (TY3131) AND PENDENT (7Y3231) SPRINKLERS 5 -6K -FACTOR, 1121NCHNPT ESCUTCHEON 112' (12,7 Mm) STYLE 30 or 40 PLATE SEATING , ** NOMINAL RECESSED NP SURFACE PT MAKE -IN ESCUTCHEON T- 2-5/1V(58.7mmm) i L(39T.7nMm) WRENCH FLATS SSP DEFLECTOR* 2-71OW {T3,0 mm) DiA. —J PENDENT RECESSED PENDENT SSU* DEFLECTOR 3/a` NPT** UPRIGHT 6* CROSS SECTION 2 -sultan s oallng ASswWy 5 - wpsaon s - Denedor * Temperature rating ipindtcated ori deflector or a Sam orfce seat on frame, to to veclat � cormodions per ISO 7/1 cavi be provided on RGURE4 GUICKRESPONSE SERIES TY -FRB UPRIGHT (TY4131) AND PENDENT (TY423i) SPf3INIaERS 8,0 K FAMOR, V4 /NCH NPT Operation the Bass Bulb contains a fluid which expands when exposed to heat. When the rated temperature Is reached, the fluid expands sufficiently to shatter the glass Bulb, allowing. the sprinkler to activate and water to flow. Design O The Series TY -FRB Pendent and Up- right Sprinklers are intended for fire Protection systems designed in ac- cordance with the standard installation rules recognized by the applicable Listing or Approval agency (e.g., UL Usting Is based on the requirements of NEPA 13, and FM Approval Is based on the requirements of FM -S Loss Pre- vention Data Sheets ). Only the Style 10, 20, 30, or 40 Recessed Escutch- eon, as applicable, is to be used for recessed pendent installations. �I Vok Y;fop", 0 CROSS SECTION 2 -sultan s oallng ASswWy 5 - wpsaon s - Denedor * Temperature rating ipindtcated ori deflector or a Sam orfce seat on frame, to to veclat � cormodions per ISO 7/1 cavi be provided on RGURE4 GUICKRESPONSE SERIES TY -FRB UPRIGHT (TY4131) AND PENDENT (TY423i) SPf3INIaERS 8,0 K FAMOR, V4 /NCH NPT Operation the Bass Bulb contains a fluid which expands when exposed to heat. When the rated temperature Is reached, the fluid expands sufficiently to shatter the glass Bulb, allowing. the sprinkler to activate and water to flow. Design O The Series TY -FRB Pendent and Up- right Sprinklers are intended for fire Protection systems designed in ac- cordance with the standard installation rules recognized by the applicable Listing or Approval agency (e.g., UL Usting Is based on the requirements of NEPA 13, and FM Approval Is based on the requirements of FM -S Loss Pre- vention Data Sheets ). Only the Style 10, 20, 30, or 40 Recessed Escutch- eon, as applicable, is to be used for recessed pendent installations. Page 4 of e K TYPE TEMP. • BULB LIQUID 135-F/57*C Oran PENDENT (IY1231) ISW/68*C Red and 175*F/79°C Yellow UPRIGHT 200OF193*C (1Y1131) Green 28 1t. 286*F/141 *C Blue NPT 135*F)57*C Orange RECESSED PENDENT 155*F/68*C Red (TY2231)* 175*F/79'C Yellow Figure 5 200T/53*C Green 135T/57 -C Orange RECESSED / PENDENTf55°F/68°C Red ( Y2231)** 1750F/= Yellow Figure 6 2000F/93*C Greer 135-F/5M Orange PENDENT ('1Y223i) 15WM„C Red ' and 1750F/79*C Yellow UPRIGHT (iY3731) 2 00-F/93*C Green 4.2 1/2" 286*F/141-C Blue NPT 135-Fzm Oram RECESSED - PENDENT 155*F/66*C Red (1Y2231)* 175*F/79*C Yellow Figure 7 200*F/93*C Green 135°F/57°C Orange PRECESSED EWENT 155-FMOC Red (r=i)** 175*F/7g*C Yellow 8 200*F/93°C Green SPRINKLER FINISH (See Mote 7) NATURAL I CHROME I111(I1I1 E*'* BRASS PLATED 1paymE 1,2,3,5 1,2.5 11,2 NOTES: i. Listed by Underwriters Laboratories, Inc. (UL) as Quids Response SprmkMm Eby Underwriters Laboratories, Inc, for use in Canada (c.L L) as Quids Response � � by Fairy Mutual Research Corporation (FM) as Quick Response Sprin. 5. Approved by the City of New York under MITA 354.01-E 7. Where Polyester Coated Sprinklers are noted to be UL and C -UL Luted, the sprin- klers are UL and C -UL Listed as Corrosion Resistant Spr(nkbm ce� Style 10 (1/2" NIS Or SW 40 (3(4• NPT) 3/4' Total Adjustraerit Re- -' installed withcutcheoh, as applicable. . 0e� as applicaNble� or Style 30 (314' 112- Total Adjustment Re - W Not gvaclda DG%C°r 0111Y. Listings and approvals apply to all cobrs (Special Order). TABLEA LABOR4TORYLIS77NGS AND APPROVAt..S 2-8 AND 4.2 K -FACTOR SPRINKLERS . N TFPJ 71 installation The Series TY -FRB Sprinklers must be installed in accordance with the follow- ing instructions: NOTES Do not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble shou/dbepresent. Thelhameterofthe air bubble is approximately 1/16 inch (1,6 mm) for the 135*F/57-C to 3/32 . inch (2,4 mm) for the 286*F/141 *C temperature ratings. Aleak tight 112 inch NPTsprinklerjoint should be obtained with a torque of 7 to 14 Ribs (9,5 to 19,0 Nm). A maxi- mum of 21 ft. lbs. (28,5 Nm) of torque may be used to install sprinklers with 1/2 NPT connections. A leak flight 3/4 inch NPT sprinkler jolntshould be ob- tained with a torque of 10 to 20 filbs. (13,4 to 26,8 Nm). A maximum of 30 fl ft. (40,7Nm) of torque is to be used to install sprinklers with 3/4 NPT con- nections. Higher levels of torque may distort the sprinkler inlet and cause leakage or impairment of the sprinkler. Do not attempt to make-up for insuffi- dent adjustment in the escutcheon Plato by under- or over-6ghtenfng the sprinkler. Readust the position of the sprinkler fitting to suit The Series TY -FRB Pendent and Up- right Sprinklers must be instaDed In accordance with the following instruo- tions. Step 1. Pendent sprinklers are to be installed in the pendent position, ' and upright sprinklers are to be installed in the upright position. Step 2. With pipe thread sealant ap- pried to the pipe threads, hand tighten the sprinkler htto the sprinkler fitting. Step 3. Tighten the sprinider into the sprinkler fitting using only the W Type 6 Sprinkler Wrench (Ref. Figure 13). With reference to Figures 1, 2, 3, and 4, the W Type 6 Sprinkler Wrench is to beapplied to the sprinkler wrench The Series TY -FRB Recessed Pen- dent Sprinklers must be installed In accordance with the following instruc- tions. Step A. After installing the Style 10. 20, 30, or 40 Mounting Plate, as appli- cable, over the sprinkler threads and with pipe thread sealant applied to the pipe threads, hand tighten the spdn- kler into the sprinkler fitting. Step B. Tighten the sprinkler into the TFP 171 Oage 5 of g SPRINKLER FINISH (See Note 7) K TYPE TEMP. BULB NATURAL CHROME VYHf1E' LIQUID BRASS PLATED POLYESTE LEAD COATED 135'F/5rC Orange PENDENT 155'F/68°C Red "341)- and 175*F/79'C Yellow UPRIGHT 2VF/930C Green 5.6 (TY3131) U24 2WF/141*C Blue NPT 1356FZM Orange RECESSED PENDENT 155'F/68*C Red (TY3231)* 175'F/79*C Yellow 1.2.4.5 WA Figure 9 2W*F/93*C Green 135'FWT Orange RECESSED 155°F/ti8*C Red ' .PENDENT (TY3231)** 175'Ff= Yellow — 1:2.3.4.5 1.Z4.5 WA Figure 10 200*F/53`C Green 135*F/57*C Orange ku((T-yy-'4-1 T 155°FI60T Red ) 17WI790C Yellow 1, 2.5 T 1.2.3.4.5.6 8 0) 20VFMT Green 314'2ti6*F/141*C Blue NPTED 135*FAM Green ' ED T 155T/68'C Orange *V175'F/7M Red' U' 2.4,5WA 1 3°C Yellow SSED M Orange SSED T WF16M Red (TY4231)" 175*F#n Yellow 1.2.3.4, 5 WA Figure 13 200'F/9= Green NOTES: 1. Listed by Underwriters laboratories. Inc. (UL) as Quids Response Spriniders. 2• wed by Underwriteig Laboratories,. hr. for use In Canada (0a) as Quids Response Spriniders. 3' Apph'OV16d by Factory Mutual Research Corporation (FM) as Quick Response SpdnMW& 4• Appro+red by the Lass Prevention Cer6ficatan se►tsitivity of recessed sprrir»Wers. Board (L M as QWq Response SP UM; however, the LPG does not rate the thermal 5- Approved by the City of New York under MFA 354-0,-E 6- VdS Approved (Fnr details contact Tyoo Fire & Binding Productr Enschede Nefheriar4s. TeL 31 3-428.4444/Fax 31-b3-�i28,9 7. Where Pbly�ester Coated and Lead Coated Sprinklers are noted to be UL and C•UL Listed, the sprinklers are UL and j-53 Llsted�as. ' Corrosion Resistant Sprinklers. Where Lead Coated SprtnMgs are noted to. be FM Co MI.on Resistant Sprkftrs. Approved, the sprinklers are FM Approved as a ' Installed with Style 10 (1/2' NPT) or Style 40 (3/4' NPT) 3/4" Total Adusbnent Recessed Emitc3heon, as applic�bla. Installed witand Style 20 only. NPT)or and a 30 (3/4' NPT)11T Total Ad)ustment Recessed Escutcheon, as applicable. Frame and Available. orony: Listings and approvals apply to all colors (Special Order'). WA: Not Avatiebie . TABLEB LABORATORYUSMGS AND APPROVALS 5.6AND 8.0 K -FACTOR SPRINN2ERS sprinkler fitting using only the W -Type . -Step C. Aftor-ttie ceiling has been In- s Recessed Sprinkler Wrench (Ref. stalled or the finish coat has been ap- Figure 14). With reference to Figure 1, plied, slide on the We 10, 20, 30, or 2, 3, and 4, the W Type 7 Recessed 40 Closure over the Series TY -FRB Sprinkler Wrench Is to be applied to Sprinkler and push the Closure over the spnnkler wrench fiats. the Mounting Plate until Its flange comes In contact with the ceiling. wage 6 of 8 MOUNTING SURFACE CLOSURE SERIES 1-5116'i,3 mm TMT13116(20.e mm) FIGURE 5 SERIES TY -FRB RECESSED PENDENT WITH ?W"IECE$14 /NCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCOTCHEON 28K -FACTOR j&XCHNPL 2-718• DIA. S/t3t1/4' (75.0 mm) 3/4' 19.1 mm) (15,93;6.4 mm) 2-1/4' DIA. 114' (6.4 mm} FACE OF (679 mm) SPRINKLER MOUNTING Fr TING I 118' MOUNTING SURFACE CLOSURE SERIES 1-i/4' (31,8 mm) TK�B 314' (19.1 mm) SERIES TY -FRB RECESSED PENDENT WIM TWO-PIECES14 XCH TOTAL ADJUSTINENT STYLE 10 RECESSED ESCUTCHEON 4.2 K -FACTOR, 112INCH AfPT Care and Ma►ntenance The Series TY -FRB Sprinklers must be maintained and serviced In accord- ance with the following instructions: NOTES Before closing a file protection system main control valve for maintenance work on'the Are protection system that itco*01s, permission to shut down the affected Lire protection system must be obtained from the proper authorities and all personnel who maybe affected by this action must be notified. Absence of an escutcheon, whkh is TFPI 71 _ 2-7/8" DIA....- ..... VW/Ir (73.0 mm) 1/2' (12,7 rpm) (12,713.2 mm) �.— 2-r/4' DIA. 1/4" (6.4 mm) FACE OF - J (57'2 mm) SPRINKLER MOUNTING FITTING ' PLATE t I (3.2 mm} MOUNTING SURFACE CLOSURE SERIES 15116" 33.3 mm TY -FAB 1-1n6' (27,0 mm) FIGURE 6 SERIES TY -FRB RECESSED PENDENT W" TW"IECE 112 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 28 K -FACTOR 112INCH KPT 2-7/8' DIA. 1/211/8' (MOM* V2" i 7 mm (12 713,2 mm) 2-1/4' DIA. i/4' (6.4 mm} FACE OF (579 t MOUNTING SPRINKLER t PLATE FITTING I Ii . i/8" MOUNi1NG SURFACE CLOSURE SERIFS 1-114' (31.8 mm TY -FRB 1' (25.4 mm) FIGURES SERIES TY4WO RECESSED PENDENT 89TH TW"IECE 112 INCH TOTAL ADJUSTMENT . STYLE 20 RECESSED ESCUTCHEON . 42 K -,FACTOR 1& INCH NPT used to cover a clearance hole, may delay Me time to sprinkler operation In a fire situation. Sprinklers that are found to be leaking or exhibiting vislNe signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated or otherwise altered after leaving the factory. Modi- fied sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but -=have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler witha doth or by brushing it with a soft bristle brush. Care must be exercised to avoid dam- age to the sprinklers - before, during, and after installation. Sprinklers dam- aged by dropping, striking, wrench twislislippage, or the like, must be re- placed. Also, replace any.sprinkler that has. a crackedbulb or that has lost liquid from its bulb. (Ref. Installation Section). Frequent visual Inspections are rec- ommended to be initially performed for corrosion resistant coated sprinklers, after the installation has been com- pleted, to verify the Integrity of the cor- rosion resistant coating. Thereafter, annual Inspections per NFPA 25 should suffice; however, Instead of In- specting from the floor level, a random sampling of close-up visual Inspec- tions should be made, so as to better determine the exact sprinkler condi- __:.. 2.7/8' DIA..._...... 51811/4' (i5,9rs,4 mm) (73.0 mm) 3/q" (19,1 mtn 2-1/4" DIA. 1/4" (6,4 mm) FACE OF (57.2 � SPRINKLER MOUNTING Fn'TING PLATE t Ire" (3,2 mm) e , 1 MOUNTING SURFACE CLOSURE SERIES 1-5116'i,3 mm TMT13116(20.e mm) FIGURE 5 SERIES TY -FRB RECESSED PENDENT WITH ?W"IECE$14 /NCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCOTCHEON 28K -FACTOR j&XCHNPL 2-718• DIA. S/t3t1/4' (75.0 mm) 3/4' 19.1 mm) (15,93;6.4 mm) 2-1/4' DIA. 114' (6.4 mm} FACE OF (679 mm) SPRINKLER MOUNTING Fr TING I 118' MOUNTING SURFACE CLOSURE SERIES 1-i/4' (31,8 mm) TK�B 314' (19.1 mm) SERIES TY -FRB RECESSED PENDENT WIM TWO-PIECES14 XCH TOTAL ADJUSTINENT STYLE 10 RECESSED ESCUTCHEON 4.2 K -FACTOR, 112INCH AfPT Care and Ma►ntenance The Series TY -FRB Sprinklers must be maintained and serviced In accord- ance with the following instructions: NOTES Before closing a file protection system main control valve for maintenance work on'the Are protection system that itco*01s, permission to shut down the affected Lire protection system must be obtained from the proper authorities and all personnel who maybe affected by this action must be notified. Absence of an escutcheon, whkh is TFPI 71 _ 2-7/8" DIA....- ..... VW/Ir (73.0 mm) 1/2' (12,7 rpm) (12,713.2 mm) �.— 2-r/4' DIA. 1/4" (6.4 mm) FACE OF - J (57'2 mm) SPRINKLER MOUNTING FITTING ' PLATE t I (3.2 mm} MOUNTING SURFACE CLOSURE SERIES 15116" 33.3 mm TY -FAB 1-1n6' (27,0 mm) FIGURE 6 SERIES TY -FRB RECESSED PENDENT W" TW"IECE 112 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 28 K -FACTOR 112INCH KPT 2-7/8' DIA. 1/211/8' (MOM* V2" i 7 mm (12 713,2 mm) 2-1/4' DIA. i/4' (6.4 mm} FACE OF (579 t MOUNTING SPRINKLER t PLATE FITTING I Ii . i/8" MOUNi1NG SURFACE CLOSURE SERIFS 1-114' (31.8 mm TY -FRB 1' (25.4 mm) FIGURES SERIES TY4WO RECESSED PENDENT 89TH TW"IECE 112 INCH TOTAL ADJUSTMENT . STYLE 20 RECESSED ESCUTCHEON . 42 K -,FACTOR 1& INCH NPT used to cover a clearance hole, may delay Me time to sprinkler operation In a fire situation. Sprinklers that are found to be leaking or exhibiting vislNe signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated or otherwise altered after leaving the factory. Modi- fied sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but -=have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler witha doth or by brushing it with a soft bristle brush. Care must be exercised to avoid dam- age to the sprinklers - before, during, and after installation. Sprinklers dam- aged by dropping, striking, wrench twislislippage, or the like, must be re- placed. Also, replace any.sprinkler that has. a crackedbulb or that has lost liquid from its bulb. (Ref. Installation Section). Frequent visual Inspections are rec- ommended to be initially performed for corrosion resistant coated sprinklers, after the installation has been com- pleted, to verify the Integrity of the cor- rosion resistant coating. Thereafter, annual Inspections per NFPA 25 should suffice; however, Instead of In- specting from the floor level, a random sampling of close-up visual Inspec- tions should be made, so as to better determine the exact sprinkler condi- TFP171 2-7/8' DIA. 5/8:1/4' �.0mm) 314'Si9,1mm) (15,9:6,4 mm) 2.V4"DLA. 1/4' (6,4 mm) FACE OF (572 mm) SPRINMOUNTING KLER PLATEFITTING 1/8' (3,2 mm) MOUNTING I SURFACE CLOSURE SERIES 1-1/4' 31.8 mm TY+IM 314" (19,1 mm) FIGURED SERIES TY FRB RECESSED PENDENT WITTY TWO-PIECE n Am TorAL ADJUSTMENT STYLE 10 RECESSED ESCUI cHim- b.6 KFACTOR,112/NCHNPT 2-7/8' DL'1. 6/8:V4' (73.0 mm) V4. 19,1 mm (ISA44 mm) .2-114, DIA. V4" (6.4 mmj FACE OF (57'2 uuV I MOUNTING SPRINKLER PLATE FITTING 118' (3.2n" MOUNTING SURFACE CLOSURE SERIES1 dJ16' (33 3 mm V16-(20.6 mm) 11 SERIES TY -,FRB REECESSED PENDENT WIM 1WOFIECES14INCH TOTAL ADJUSTMENT STYLE 40 RECESSED ESCUTCHEON 8.0X -FACTOR $/4INCH NPT tion and the long term integrity of the corrosion resistant coating, as it may be affected by the corrosive conditions present. The owner is responsible for the in- spection, testing, and maintenance of their fire protection system and de- vices in compliance with this docu- ment, as well as with the applicable standards of the National Fire protec.. tion` Association (e.g., NFPA 25) in addition to the standards of any other authorities having jurisdiction. The in- stalling contractor or sprinkler manu- facturer should be contacted relativeto any questions. It Is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service. Page 7 of 8 2 718' DTII 1/2ti�' ('0 mm) VY 12,7 mm (12 7:32 mm) 2-1/4" DIA. V4' (6.4 mm) FACE OF- (J72 mm) j MOUNTING SPRINKLER i PLATE 118' 1 MOUNTING SURFACE CLOSURE SERIES TY -FFM 1" (44 mm) FIGURE 10 SERIES TY -FRB RECESSED PENDENT WITH TWO-PIECE 112INCIf TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 5-6K-/:ACTOR,1%2INCH NPT 2-70 DTA 1/2m1/8' (M0 mm) 1/2' (12.7 mm (12,7132 mm) 2-V4' DUL IX (6.4 mm) FACE OF (57'2 mm) MOUNTING SPRINKLER '� PLATE FITTING I 118' (3.2l" MOUNTING SURFACE CLOSI&IE .SERIES 1.916' (93,3 mm), TYfR6 1-1/16" (27.0 mm) FIGURE 12 SERIES TY -FRB RECESSEV. PENDENT WIT! TWOFIECE M XCH TOTAL ADJUSTMENT STYLE $0 RECESSED ESCUTCHEON 8.0 K FACTOR, 31/4 AYCHNPr WRENCH RECESS (END'A" USED FOR t/2' NPT MODELS) WRENCH RECESS (END -8" USED FOR 314" NPT MODELS) RGURE 13 WTYPE6SPRINKLER WRENCH WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMW WITH SPAINIKL R WRENCHING AREA FIGURE 14 W-TYPE7 RECESSED SPRINKLER WRENCH P/N 57 -- XXX — X -- XXX 330 2.8K UPRIGHT (122" NPT) 331 2.8K PENDENT (1/2•NpT) 344 42KUPRIGHT(1/2"NPT) 341 42K PENDENT (121"NPT) 370 5.6KUPRIGHT (1/2"NPi) 371 5.6K PENDENT (1/2•NPT) 390 8.OK UPRIGHT (3/4'NPT) 391 ' 8.0K PENDENT (3/4"NPT) L.I'M too Warranty MODEUSIN TY1131 TY 2131 TY2231 TY3131 TY3231 TY4131 TY4231 SPRINKLER i NATURALBRASS 4 WHITE POLYESTER 9 CHROME PLATED 7 LEAD COATED TABLE C PARTNUMBER SELEC710N SERIES TY -FRB PENDEAfTAPID UPR/GHTSPRINKLERS Products manufactured by Tyco Fire Products are warranted solely to the ,'original Buyer for ten (10) years against defects in material and work- manship when paid for and properly Installed and maintained under normal use and service. This warranty will ex- pire ten (10) Years from date of ship- ment by Tyco Fire Products, No war- ranty Is given for products - or components manufactured by compa- nies not -affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse, Improper installation, corro- sion, or which have not been installed, maintained, modified or repaired In ac- cordartae with applicable Standards of the National Fire Protectiat Associa- lion, and/or the standards of any other Authorities Having Jurisdiction. Mate- rials found by Tyco Fre Products to be defective shalt be either repaired or replaced, at Tyco Fire Products' sole option. Tyco Fire Products neither as- sumes, nor authorizes any person to assume for it, any other obligation In connection with the We of products or Parts of products. Tyco Fire Products shall not be responsible for sprinkler GY610M design errors or inaccurate or Incomplete information supplied by. Buyer or Buyer's representatives. IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE, IN CON- TRACT, TORT, STRICT LIABILITY OR UNDER ANY OTHER LEGAL THE- ORY, FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR CHARGES, RE- GARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES, AND IN NO EVENT SHALL TYCO FIRE PRODUCTS' LI- ABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRICE. ME FOREGOI WARRANTY /S MADB IN LEV of AR ANDA(,; . DTHERWARRAN77 EXP INl2LLIDIN WARMAN1 ^ H Olt_ A!_ERCNANTABIL ffY a ►_^ erg MESS FORA PARTICULAR F[/R_ POSE Ordering Procedure When placing an order, Indicate the full product name. Refer to the Price List for complete listing of Part Numbers. Contact your local distributor for avail- ability. Sprinkler Assemblies with NPT Thread Connections: Specify: (Specify ModeUSIN), Quids Response, (specify K -factor), (specify _tempemture.rating), Series TY -FRB (specify Pendent or Upright) Sprinkler with (specify type of finish or coating), P/N (specify from Table C). Recessed Escutcheon: Specify: Style (specify) Recessed Es - TF'/s171 286 1 28M141°C cutcheon with .(specify finish), PIN (sperm, (15 mm) style 10 1/P' (15 mm�ed .....:... PM 56-7019-010 Style 10 White Color Coated ................ P/N 56=701-4.010 1/2" (15l 0 mm) Slyle Buss Plated ........... P/N 56-701-2-010 1/2• (15 mm) =Plated ......... PM 66 -705 -"Io U2" (15 mm) SW 20 White Color Coated ................ PM 56.705 -"To 1/2'SW 20 Brass Plated ........... PM 56.705,2-010 9/a• 3) 914' P)lated ......... PIN Ss -7056-011 so Iitee Color Coated ................ PM 56-7054W11 9/4" (20 mm) slym 30 H Plated ........... PM$6-705-2-01 r 9/4 40 Chrome Plated ......... PM 56-7006.010 9/4• (20 mm) WWhite Color Coated ................ PM 56-700.4-010 9/a� 40) Brass Plated ............ PM V,"700.2-010 Sprinkler Wrench: Specify: W Type 6 Sprinkler Wrench, P/N 56-000-6387. Specify: W Type 7 Sprinkler Wrench, P/N 56-950-4-001. TYCO FIRE PRODUCTS, 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 tqCDFire &Building Products Technical Services: Tel: (800)381-9312 / Fax: (800) 791-5500 Model CC2 — 4.2 and 5.6 K -factor Combustible Concealed Space SprinklersTm Specific Application, Upright General Description The Tyco® Model. CC2 Combustible Concealed Sprinklers are fast re- sponse, upright specific application sprinklers designed to provide protec- tion of specific light hazard combusti- ble, as well as non-combustible, con- cealed spaces requiring sprinkler protection. The CC2 Sprinklers comply with the criterion for the protection of combustible concealed spaces as de- scribed in NFPA 13. The Model CC2 Sprinklers are de- signed for installation on BlazeMas- ter® CPVC wet pipe systems and steel wet pipe or dry pipe sprinkler systems (refer to the respective Design Criteria sections). They provide the following features as compared to the 2.8 K -fac- tor Model CCI Sprinklers described on Technical Data Sheet TFP630: • Can be used on steel dry pipe sprin- kler systems. • Increased spacing from 10 ft. (3,1 m) to 12 ft. (3,7 m). • Increased coverage area from 100 ft2 (9,3 m2) to 144 ft2 (13,4 m2). The effectiveness of the Model CC2 Sprinklers in combustible concealed spaces was clearly evident during the full scale fire testing for this product. IMPORTANT Always refer to Technical Data Sheet TFP700 for the "INSTALLER WARNING" that provides cautions with respect to handling and instal- lation of sprinkler systems and com- ponents. Improper handling and in- stallation can permanently damage a sprinkler system or its compo- nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 8 Concealed spaces between floors, as well as low pitch attics (slope of 2:12 or less) are inherently shallow. Stand- ard spray sprinklers, by design, have an umbrella like spray pattern that poses a difficult challenge when trying to achieve effective coverage within a shallow space. The Model CC2 Com- bustible Concealed Space Sprinklers have addressed the difficult "above ceiling" fire challenge for both wet pipe and dry pipe sprinkler systems. WARNING The Model CC2 Combustible Con- cealed Sprinklers described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Asso- ciation, in addition to the standards of any other authorities having jurisdic- tion. Failure to do so may impair the performance of these devices. The owner is responsible for maintain- ing their fire protection system and de- vices in proper operating condition. The installing contractor or manufac- turer should be contacted with any questions. Sprinkler Identification Number TY2189 - Upright, 4.2 K TY3189 - Upright, 5.6 K JULY, 2007 Technical Data Approvals UL Listed. (Listings and approvals only apply to the service conditions indicated in the Design Criteria sections.) Maximum Working Pressure 175 psi (12,1 bar) Pipe Thread Connection 1/2 inch NPT or ISO 7-R3/4 Discharge Coefficient K = 4.2 GPM/psi1/2 (60,5 LPM/bars/2) K = 5.6 GPM/psi12 (80,6 LPM/bar12) Temperature Rating 175°F/79°C Finish Natural Brass Physical Characteristics Frame ............. Brass Button ............ Bronze Sealing Assembly ......... . ...... Stainless Steel w/Teflont Bulb .. . Glass (3 mm dia.) Compression Screw ...... Brass Deflector ........... Bronze t DuPont Registered Trademark TFPS32 Page 2 of 8 Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb allowing the sprinkler to ac- tivate and flow water. Design Criteria Design criteria is provided as follows • 175°F/79°C, Model CC2 Combusti- ble Concealed Sprinklers with CPVC Pipe and horizontal slope above sprinklers not exceeding 2:12 (Refer to Page 2). • 175°F/79°C, Model CC2 Combusti- ble Concealed Sprinklers with Steel Pipe and horizontal slope above sprinklers not exceeding 2:12 (Refer to Page 3). CPVC Pipe CC2 Temperature Rating (CPVC Pipe): 175°F/79°C Area Of Use (CPVC Pipe): Horizontal (slope not exceeding 2:12) combustible concealed spaces of • Wood truss construction or bar joist construction (Fig. 2). • Non-combustible insulation filled solid wood or composite wood joist construction (Fig. 3). NOTE In order to be considered "non-com- bustible insulation filled solid wood or composite wood joist construction; the insulation (including insulation pro- vided with a combustible vapor bar- rier), must completely fill the pockets between the joists to the bottom of the joists, and the insulation must be se- cured in place with metal wire netting. The metal wire 1 netting is intended to hold the insulation in place should the insulation become wetted by the op- eration of the CC2 Sprinklers in the event of a fire. Concealed Space Area (CPVC Pipe): The area of the concealed space is not limited; however, for both Fig. 2 and Fig. 3, where CPVC pipe is being util- ized, draft -curtains or full height walls must be provided at 1000 ft2 (93 m2) areas. This draft curtain shall be at least 1/3 the depth of the concealed space or 8 inches (200 mm), which- ever is greater, and be constructed using a material that will not allow heat to escape through or above the draft curtain. Concealed Space Size (CPVC Pipe): The depth of the concealed space is 36 inches (915 mm) maximum to 12 inches (305 mm) minimum. System Type (CPVC Pipe): Light hazard, wet pipe system. Minimum Distance Between CC2 Sprinklers (CPVC Pipe): 7 feet (2,1 m). Minimum spacing does not apply to any additional sprinklers required for protection of BlazeMaster CPVC that is offset over an obstruc- tion. Maximum Distance Between CC2 Sprinklers (CPVC Pipe): 12 feet (3,7 m). Maximum Coverage Area (CPVC Pipe): 144 ft2 (13,4 m2). Deflector Position (CPVC Pipe): 1-1/2 to 4 inches (40 to 100 mm) below upper deck for wood truss construction or bar joist construction (Fig. 2). 1-1/2 to 4 inches (40 to 100 mm) below TFP632 solid wood or composite wood joists (Fig. 3). Minimum Distance Away From Trusses (CPVC Pipe): 4-1/2 inches (114 mm). Remote Area (CPVC Pipe): The remote area is 1000 ft2 (93 m2). The remote area does not include any additional sprinklers required for pro- tection of BlazeMaster CPVC that is offset over an obstruction. Required Density (CPVC Pipe): 0.10 gpm/ft2 (4,1 mm/min). Minimum Operating Pressure (CPVC Pipe): 7 psi (0,48 bar). Note: The minimum resulting flow for the 4.2 K is 11.1 GPM, and the mini- mum resulting flow for the 5.6K is 14.8 GPM. Therefore, for coverage areas. less than the maximum permitted cov- erage area of 144 ft2, the 4.2K may provide a hydraulic advantage. The use of the CCI sprinkler having a K- factorof2.8, minimum operating pres- sure of 10 psi, and resulting minimum flow of 9.5 GPM may provide a further hydraulic advantage for yet smaller coverage areas. The CC 1 is described in Technical Data Sheet TFP630. Obstructions (CPVC Pipe): All obstruction criteria per NFPA for standard spray sprinklers apply (Ref. Figure 8), unless modified by this Technical Data Sheet. Use Of UL Listed BlazeMaster CPVC Piping With Model CC2 Sprinklers: Only BlazeMaster CPVC product may be used in concealed spaces requiring automatic sprinklers, when used in conjunction with Model CC2 Sprin- klers. In order to use the BlazeMaster CPVC product for wood truss or bar joist construction, the horizontal run of pipe must be a maximum of 6 Inches (150 mm) above the ceiling or non- combustible ceiling insulation, or 1/3 the depth of concealed space (as measured from the top surface of the ceiling to the bottom of the deck above), whichever is smaller (Fig. 2). For insulation filled solid wood or com- posite wood joist construction, the horizontal run of pipe must be a maxi- mum of 6 Inches (150 mm) above ceil- ing or non-combustible ceiling insula- tion, or 1/3 the depth of concealed space (as measured from the top sur- face of the ceiling to the bottom sur- face of the joist insulation above), whichever is smaller (Fig. 3). The CPVC piping can then be used to sup- ply the Model CC2 Sprinklers, as well as the sprinklers below the ceiling. Un- less modified by this Technical Data Sheet, all other guidelines of the 1-11/16" (42,9 mm) s Components: 1 - Frame 5 SPRINKLER 2 - Sealing FRAME Assembly ARMS 3 Button 4 4 - Bulb 7 5- Compression 3 7,2 m (57,2 mm) Screw 6 - Deflector WRENCH 7- Election 2 FLATS Spring 1 1/2" NPT 7/16"(11,1 mm) NOMINAL MAKE -IN CROSS FRONT SECTION ELEVATION FIGURE 1, MODEL CC2 SPRINKLER Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb allowing the sprinkler to ac- tivate and flow water. Design Criteria Design criteria is provided as follows • 175°F/79°C, Model CC2 Combusti- ble Concealed Sprinklers with CPVC Pipe and horizontal slope above sprinklers not exceeding 2:12 (Refer to Page 2). • 175°F/79°C, Model CC2 Combusti- ble Concealed Sprinklers with Steel Pipe and horizontal slope above sprinklers not exceeding 2:12 (Refer to Page 3). CPVC Pipe CC2 Temperature Rating (CPVC Pipe): 175°F/79°C Area Of Use (CPVC Pipe): Horizontal (slope not exceeding 2:12) combustible concealed spaces of • Wood truss construction or bar joist construction (Fig. 2). • Non-combustible insulation filled solid wood or composite wood joist construction (Fig. 3). NOTE In order to be considered "non-com- bustible insulation filled solid wood or composite wood joist construction; the insulation (including insulation pro- vided with a combustible vapor bar- rier), must completely fill the pockets between the joists to the bottom of the joists, and the insulation must be se- cured in place with metal wire netting. The metal wire 1 netting is intended to hold the insulation in place should the insulation become wetted by the op- eration of the CC2 Sprinklers in the event of a fire. Concealed Space Area (CPVC Pipe): The area of the concealed space is not limited; however, for both Fig. 2 and Fig. 3, where CPVC pipe is being util- ized, draft -curtains or full height walls must be provided at 1000 ft2 (93 m2) areas. This draft curtain shall be at least 1/3 the depth of the concealed space or 8 inches (200 mm), which- ever is greater, and be constructed using a material that will not allow heat to escape through or above the draft curtain. Concealed Space Size (CPVC Pipe): The depth of the concealed space is 36 inches (915 mm) maximum to 12 inches (305 mm) minimum. System Type (CPVC Pipe): Light hazard, wet pipe system. Minimum Distance Between CC2 Sprinklers (CPVC Pipe): 7 feet (2,1 m). Minimum spacing does not apply to any additional sprinklers required for protection of BlazeMaster CPVC that is offset over an obstruc- tion. Maximum Distance Between CC2 Sprinklers (CPVC Pipe): 12 feet (3,7 m). Maximum Coverage Area (CPVC Pipe): 144 ft2 (13,4 m2). Deflector Position (CPVC Pipe): 1-1/2 to 4 inches (40 to 100 mm) below upper deck for wood truss construction or bar joist construction (Fig. 2). 1-1/2 to 4 inches (40 to 100 mm) below TFP632 solid wood or composite wood joists (Fig. 3). Minimum Distance Away From Trusses (CPVC Pipe): 4-1/2 inches (114 mm). Remote Area (CPVC Pipe): The remote area is 1000 ft2 (93 m2). The remote area does not include any additional sprinklers required for pro- tection of BlazeMaster CPVC that is offset over an obstruction. Required Density (CPVC Pipe): 0.10 gpm/ft2 (4,1 mm/min). Minimum Operating Pressure (CPVC Pipe): 7 psi (0,48 bar). Note: The minimum resulting flow for the 4.2 K is 11.1 GPM, and the mini- mum resulting flow for the 5.6K is 14.8 GPM. Therefore, for coverage areas. less than the maximum permitted cov- erage area of 144 ft2, the 4.2K may provide a hydraulic advantage. The use of the CCI sprinkler having a K- factorof2.8, minimum operating pres- sure of 10 psi, and resulting minimum flow of 9.5 GPM may provide a further hydraulic advantage for yet smaller coverage areas. The CC 1 is described in Technical Data Sheet TFP630. Obstructions (CPVC Pipe): All obstruction criteria per NFPA for standard spray sprinklers apply (Ref. Figure 8), unless modified by this Technical Data Sheet. Use Of UL Listed BlazeMaster CPVC Piping With Model CC2 Sprinklers: Only BlazeMaster CPVC product may be used in concealed spaces requiring automatic sprinklers, when used in conjunction with Model CC2 Sprin- klers. In order to use the BlazeMaster CPVC product for wood truss or bar joist construction, the horizontal run of pipe must be a maximum of 6 Inches (150 mm) above the ceiling or non- combustible ceiling insulation, or 1/3 the depth of concealed space (as measured from the top surface of the ceiling to the bottom of the deck above), whichever is smaller (Fig. 2). For insulation filled solid wood or com- posite wood joist construction, the horizontal run of pipe must be a maxi- mum of 6 Inches (150 mm) above ceil- ing or non-combustible ceiling insula- tion, or 1/3 the depth of concealed space (as measured from the top sur- face of the ceiling to the bottom sur- face of the joist insulation above), whichever is smaller (Fig. 3). The CPVC piping can then be used to sup- ply the Model CC2 Sprinklers, as well as the sprinklers below the ceiling. Un- less modified by this Technical Data Sheet, all other guidelines of the TFPS32 "BlazeMaster — Installation Instruc- tions & Technical Manual" must be met. When using 1 inch (DN25) or larger pipe, a hanger must be located at the truss nearest a sprig for pur- poses of restraint. If using 3/4 inch (DN19) piping, all sprigs over 12 inches (305 mm) must be laterally braced using methods described in the NFPA standards. Where the CPVC must be offset up and over an obstruction and the pipe exceeds the allowed horizontal posi- tioning requirements specified above as well as shown in Figure 2 and 3, additional Model CC2 Sprinklers are to be installed as shown in Figure 2 and 3 to protect the BlazeMaster CPVC product. A minimum lateral distance of 18 inches (460 mm) must be maintained between the CPVC pipe and heat pumps, fan motors, and heat lamps. Steel Pipe CC2 Temperature Rating (Steel Pipe): 175°F/79°C Area Of Use (Steel Pipe): Horizontal (slope not exceeding 2:12) combusti- ble concealed spaces of • Wood truss construction or bar joist construction (Fig. 4). • Solid wood joist construction (Fig. 5) where the upper deck and ceiling joists may have a maximum depth of 12 inches (300 mm) and typical on center joist spacing of minimum 16 inches (400 mm). • Non-combustible insulation filled solid wood joist or wood composite joist construction (Fig. 6). NOTE In order to be considered non-com- bustible insulation filled solid wood joist or composite wood joist construc- tion; the insulation (including insula- tion provided with a combustible vapor barrier), must completely fill the pock- ets between the joists to the bottom of the joists, and the insulation must be secured in place with metal wire net- ting. The metal wire netting is intended to hold the insulation in place should the insulation become wetted by the operation of the CC2 Sprinklers in the event of a fire. Concealed Space Area (Steel Pipe): The area of the concealed space is not limited; however, . for wood truss construction or con- cealed spaces of non-combustible bar joist construction (Fig. 4) draft - curtains or full height walls must be provided at 1000 ft2 (93 m2) areas. This draft curtain shall be at least 1/3 the depth of the concealed space or 8 inches (200 mm), whichever is greater, and be constructed using a material that will not allow heat to escape through or above the draft curtain. for solid wood joist construction (Fig. 5), blocking must be provided in each upper deck and ceiling joist channel at a maximum 32 feet (9,75 m) intervals. This blocking shall be installed to the full depth of the joists and be installed so as to not allow heat to escape through or above the blocking. The blocking must be con-. structed using a non-combustible material or the joist construction ma- terial. Draft curtains must protrude below the joist a minimum of 6 inches (150 mm) or 1/3 the space, whichever is greatest and run parallel with the joist spaced at 31 feet (9,4 m) width maximum to limit the area to a maxi- mum of 1000 ft2 (93 m2). The draft curtain may be constructed of 1/4 inch (6,4 mm) plywood to prevent heat from escaping beyond the area. • for non-combustible insulation filled solid wood joist or composite wood joist construction (Fig. 6), the re- quirement for draft curtains or block- ing does not apply. Concealed Space Size (Steel Pipe): The minimum and maximum con- cealed space depth is as follows: For wood truss construction or con- cealed spaces of non-combustible bar joist construction (Fig. 4) the depth of the concealed space is 36 inches (915 mm) maximum to 12 inches (305 mm) minimum. For solid. wood joist construction (Fig. 5) or for non-combustible insulation filled solid wood or composite wood joist construction (Fig. 6), the maxi- mum depth of the concealed space.is 54 inches (1372 mm) from bottom of upper deck to top of ceiling, and the minimum depth is 6 inches (150 mm) from the bottom of the upper deck joists to the top of the ceiling joists. System Type (Steel Pipe): Light hazard, wet or dry pipe system using steel pipe. NOTES Use of the 4.2 K sprinklers in dry pipe systems is permitted by section 8.3.4.3 of NFPA 13 (2007 edition) where piping is corrosion resistant or internally galvanized. Page 3 of 8 Minimum Distance Between CC2 Sprinklers (Steel Pipe): 7 feet (2,1 m). Maximum Distance Between CC2 Sprinklers (Steel Pipe): 12 feet (3,7 m) Maximum Coverage Area (Steel Pipe): 144 ft2 (13,4 m2). Deflector Position (Steel Pipe): 1-1/2 to 4 inches (40 to 100 mm) below upper deck for wood truss construction or concealed spaces of non-combusti- ble bar joist construction (Fig. 4). 1-1/2 to 2 inches (40 to 50 mm) below solid wood joists (Fig. 5). 1-1/2 to 4 inches (40 to 100 mm) below non-combustible insulation filled solid wood joists or composite wood joists (Fig. 6). Remote Area (Steel Pipe): The remote area for wood truss con- struction or bar joist construction (Fig. 4) or solid wood joist construction (Fig. 5) is 1000 ft2 (93 m2) for wet pipe systems or 1300 ft2 (121 m2) for dry pipe systems. The remote area for non-combustible insulation filled solid wood joist or wood composite joist construction (Fig. 6) is to be calculated per the requirements of NFPA 13. Required Density (Steel Pipe): 0.10 gpm/ft2 (4,1 inm/min) Minimum Operating Pressure (Steel Pipe): 7 psi (0,48 bar). Note: The minimum resulting flow for the 4.2 K is 11.1 GPM, and the mini- mum resulting flow for the 5.6K is 14.8 GPM. Therefore, for coverage areas less than the maximum permitted cov- eragearea of 144 ft2, the 4.2K may provide a hydraulic advantage. The use of the CCI sprinkler having a K - factor of 2.8, minimum operating pres- sure of 10 psi, and resulting minimum flow of 9.5 GPM mayprovide a further hydraulic advantage for yet smaller coverage areas when designing wet pipe systems. The CCI is described in Technical Data. Sheet TFP630. Obstructions (Steel Pipe): All obstruction criteria per NFPA for standard spray sprinklers apply (Ref. Figure 8), unless modified by this Technical Data Sheet. Page 4 of 8 UPPER DECK 6"(150 mm) MAXIMUM FOR CPVC PIPE OBSTRUCTION CEILING CC2 SPRINKLER WHEN OFFSETTING CPVC PIPE OVER AN OBSTRUCTION, A CC2 SPRINKLER MUST BE INSTALLED DIRECTLY ON THE CPVC PIPE OVER THE OBSTRUCTION 4-1/2"(114 mm) MINIMUM FROM FACE OF WOOD TRUSS OR TOP CHORD OF BAR JOIST FRAMEARMSOF SPRINKLER MUST I BE INSTALLED IN-LINE WITH I PIPE RUN TFPS32 1 4"(100 mm) 36"(915 mm) MAXIMUM MAXIMUM 1-1/2"(40 mm) 12" (305 mm) MINIMUM MINIMUM BOTTOM OF PIPE 3 6"(150 mm) MAXIMUM ABOVE CEILING OR NON-COMBUSTIBLE CEILING INSULATION, OR 1/3 THE DEPTH OF CONCEALED SPACE (AS MEASURED FROM TOP SURFACE OF CEILING TO BOTTOM OF DECK ABOVE), WHICHEVER IS SMALLER FIGURE 2 WOOD TRUSS CONSTRUCTION OR COMBUSTIBLE BAR JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW — CPVC PIPE — UPPER COMPOSITE SOLID WOOD NON-COMBUSTIBLE DECK WOOD JOISTS JOISTS INSULATION 4" (100 mm) MAXIMUM 1-1/2" (40 mm) MINIMUM 6"(150 mm) MAXIMUM FOR CPVC PIPECC2 SPRINKLER r FRAME ARMS OF SPRINKLER MUST 3 BE INSTALLED I I MAXIMUM BOTTOM M IN-LINE WITH I ( OF PIPE 12" (305 mm) OBSTRUCTION PIPE RUN L - - - RUN MINIMUM CEILING WHEN OFFSETTING CPVC PIPE OVER AN OBSTRUCTION, A CC2 SPRINKLER MUST BE INSTALLED DIRECTLY ON THE CPVC PIPE OVER THE OBSTRUCTION 6"(150 mm) MAXIMUM ABOVE CEILING OR NON-COMBUSTIBLE CEILING INSULATION, OR 1/3 THE DEPTH OF CONCEALED SPACE (AS MEASURED FROM TOP SURFACE OF CEILING TO BOTTOM SURFACE OF JOIST INSULATION ABOVE), WHICHEVER IS SMALLER FIGURE 3 NON-COMBUSTIBLE INSULATION FILLED UPPER DECK SOLID WOOD OR COMPOSITE WOOD JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW — CPVC PIPE — TFP632 Page 5 of 8 4-1/2"(114 mm) MINIMUM UPPER DECK SPRINKLER FROM FACE OF WOOD TRUSS OR TOP CHORD OF BAR JOIST ------------ 4" (100 mm) MAXIMUM 1-1/2" (40 mm) FRAME ARMS OF MINIMUM SPRINKLER MUST BE INSTALLED 3 IN-LINE WITH MAXIMUM M PIPE RUN_ 12" (305 mm) _i MINIMUM CEILING FIGURE 4 WOOD TRUSS CONSTRUCTION OR NON-COMBUSTIBLE BAR JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW — STEEL PIPE — FRAME ARMS OF SPRINKLER MUST BE INSTALLED L_ IN-LINE WITHPIPE RUN UPPER 2x FLOOR SOLID DECK WOOD JOISTS 2" (51 mm) MAXIMUM 1-1/2'(38 mm) MINIMUM CEILING CEILING FRAMING FIGURE 5 SOLID WOOD JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW — STEEL PIPE — 54" (1372 mm) MAXIMUM 6"(152 mm) TO 36"(914 mm) Page 6 of 8 r ------------ FRAME ARMS OF SPRINKLER MUST BE INSTALLED UPPER NON-COMBUSTIBLE IN-LINE WITH PIPE RUNI DECK INSULATION L------------� / I 4"(102 mm) MAXIMUM 1-1/2"(38 mm) MINIMUM installation COMPOSITE CC2 WOOD JOISTS SPRINKLER CEILING FRAMING TFPS32 54"(1372 mm) MAXIMUM 2x FLOOR SOLID WOOD JOISTS _� 6"(152 mm) TO 36" (914 mm) CEILING FIGURE 6 NON-COMBUSTIBLE INSULATION FILLED UPPER DECK SOLID WOOD OR COMPOSITE WOOD JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW — STEEL PIPE — The Model CC2 Sprinklers must be installed in accordance with the follow- ing instructions: NOTES The CC2 Sprinklers are to be installed upright and with their frame arms (ref. Figure 2, 3, 4, 5, or 6 as applicable) in-line with the pipe run. Do not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 inch (1,6 mm) for the 175'F/79"C tempera- ture rating. A leak fight 1/2 inch NPT sprinkler joint should be obtained with a torque of 7 to 14 ft. lbs. (9,5 to 19,0 Nm). A maxi- mum of 20 ft. lbs. (28,5 Nm) of torque is to be used to install sprinklers. Higher levels of torque may distort the sprinkler inlet with consequent leak- age or impairment of the sprinkler. The Model CC2 Sprinklers must only be installed in the upright position with the deflector parallel to the upper deck. With pipe thread sealant applied to the pipe threads, use only the W - WRENCH RECESS (USE END "A" FOR MODEL CC2) FIGURE 7 W -TYPE 6 SPRINKLER WRENCH Type 6 (End A) Sprinkler Wrench (Fig- ure 7) for installation of the Model CC2 Sprinklers by applying the wrench to the sprinkler wrench flats only. TFP632 Care and Maintenance The Model CC2 Sprinklers must be maintained and serviced in accord- ance with the following instructions: NOTE Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission to shutdown the affected fire protection systems must be obtained from the proper authori- ties and all personnel who may be affected by this action must be notified. Sprinklers that are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or otherwise altered after leaving the factory. Modi- fied sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid dam- age to the sprinklers - before, during, and after installation. Sprinklers dam- aged by dropping, striking, wrench twist/slippage, or the like, must be re- placed. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section). The owner is responsible for the in- spection, testing, and maintenance of their fire protection system and de- vices in compliance with this docu- ment, as well as with the applicable standards of the National Fire Protec- tion Association (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. The in- stalling contractor or sprinkler manu- facturer should be contacted relative to any questions. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. UPPER DECK OR BOTTOM OF NON-COMUSTIBLE INSULATION CC2 B SPRINKLER �_A� OBSTRUCTION NOTE: WEB MEMBERS AND GUSSETS SHALL NOT BE CONSIDERED OBSTRUCTIONS PROVIDED THE MINIMUM 4-1/2 INCH LATERAL DISTANCE (FIG. 2) REQUIRED BY THE SPECIFIC APPLICATION LISTING IS MAINTAINED. UPPER DECK OBSTRUCTION A� C CC2 SPRINKLER LOWER DECK / Page 7 of 8 Distance from Maximum Allowable Centerline of Distance of Deflector Spridder to Side Above Bottom of of Obstruction obstruction (A) (B) <12' 0" <(304,8 mm) (0 mm) 12" to <18" 2-1/2" (304,8 mm to <457,2 mm) (63,5 mm) 18" to <24" 3-1/2' (457,2 mm to <609,6 mm) (88,9 mm) 24" to <30" 5-112" (609,6 mm to <762,0 mm) (139,7 mm) 30" to <36" 7-1/2' (762,0 mm to <914,4 mm) (190,5 mm) 36" to <42" 9-1/2" (914,4 mm to <1066,8 mm) (241,3 mm) 42" to <48" 12' (1066,8 mm to <1219,2 mm) (304,8 mm) 48" to <54" 14" (1219,2 mm to <1371,6 mm) (355,6 mm) 54" to <60" 16-1/2" (1371,6 mm to <1524,0 mm) (419,1 mm) OBSTRUCTION CC2 SPRINKLER C 1 -i-I D �- A ELEVATION VIEW PLAN VIEW A>_ 3C or 3D AS 24" (609,6 mm) (Use dimension C or D, whichever is greater) UPPER DECK A� B E� \CC2 SPRINKLER OBSTRUCTION LOWER DECK Horizontal Minimum Distance Vertical Distance (A) Below Deflector (B) S6" 3" (:5152,4 mm) (76,2 mm) >6" to 9" 4" (>152,4 to 228,6 mm) (101,6 mm) >9" to 12'6" (>228,6 mm to 304,8 mm) (88,9 mm) >12'to 15" 8" (>304,8 mm to 381,0 mm) (203,2 mm) >15" to 18' 9-1/2" (>381,0 to 457,2 mm) (241,3 mm) >18' to 24" 12-1/2" (457,2 mm to 609,6 mm) (317,5 mm) >24" to 30" 15-1/2" (>609,6 mm to 762,0 mm) (393,7 mm) >30' 18" (>762,0 mm) (457,2 mm) FIGURE 8 NFPA 13 OBSTRUCTION TO WATER DISTRIBUTION CRITERIA (REFERENCE) Page 8 of 8 TFP632 Limited Warranty Products manufactured by Tyco Fire & Building Products (TFBP) are war- ranted solely to .the original Buyer for ten (10) years against defects in mate- rial and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) years from date of shipment by TFBP. No warranty is given for products or com- ponents manufactured by companies not affiliated by ownership with TFBP or for products and components which have been subject to misuse, improper installation, corrosion, or which have not been installed, maintained, modi- fied or repaired in accordance. with ap-. plicable Standards of the National Fire Protection Association, and/or the standards of any other Authorities Having Jurisdiction. Materials found by TFBP to be defective shall be either repaired or replaced, at TFBP's sole option. TFBP neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of prod- ucts. TFBP shall not be responsible for sprinkler system design errors or inac- curate or incomplete information sup- plied by Buyer or Buyer's repre- sentatives. In no event shall TFBP be liable, in contract, tort, strict liability or under any other legal theory, for incidental, indirect, special or consequential dam- ages, including but not limited to labor charges, regardless of whether TFBP was informed about the possibility of such damages, and in no event shall TFBP's liability exceed an amount equal to the sales price. The foregoing warranty is made in lieu of any and all other warrant* x - press or implied including warranties of merchantability and fitness for a par- ticular pu[pose. This limited warranty sets forth the ex- clusive remedy for claims based on failure of or defect in products, materi- als or components, whether the claim is made in contract, tort, strict liability or any other legal theory. This warranty will apply to the full ex- tent permitted by law. The invalidity, in whole or part, of any portion of this warranty will not affect the remainder. Ordering Procedure Contact your local distributor for avail- ability. Sprinkler Assemblies with NPT Thread Connections: Specify: (specify SIN and K -Factor), Model CC2, 175°F/79°C, Upright, Specific Application, Combustible Concealed Space Sprinkler, P/N (specify). 175°F779°C SIN TY2189, 4.2K......... 51-311-1-175 SIN TY3189, 5.6K ......... 51-301-1-175 Sprinkler Wrench: Specify: W -Type 6 Sprinkler. Wrench, P/N 56-000-6-387. TYCO FIRE & BUILDING PRODUCTS, 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 Fire &Building Products Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Series EC -5 — 5.5 K -factor Extended Coverage Horizontal Sidewall Sprinklers Quick & Standard Response (Light Hazard) General Description The Series EC -5, Extended Coverage Horizontal Sidewall _Sprinklers are ex- tended coverage, decorative 3 mm glass bulb type spray sprinklers de- signed for use in hydraulically calcu- lated sprinkler systems in light hazard, commercial occupancies such as, churches, restaurant seating areas, hotels, educational facilities, offices, etc. With their coverage up to 16 feet (4,9 m) wide by 24 feet (7,3 m) long and maximum deflector to ceiling dis- tance of 18 inches (450 mm), they are designed for installation along a wall or the side of a beam and just beneath a smooth and level ceiling. Horizontal sidewall sprinklers are commonly used instead of pendent or upright sprin- klers due to aesthetics or building con- struction considerations, where piping across the ceiling is not desirable. The fast response thermal sensitivity rating of the Series EC -5, 3 mm Bulb Type .:Sprinklers provides a quick re- sponse extended coverage (QREC) rating for many of the coverage areas detailed in Tables B and C. The recessed version of the Series EC -5 Extended Coverage Horizontal Sidewall Sprinkler utilizes a two-piece Style 50 Recessed Escutcheon. The Style 50 provides up to 3/8 inch (9,5 IMPORTANT Always refer to Technical Data Sheet TFP700 for the "INSTALLER WARNING" that provides cautions with respect to handling and instal- lation of sprinkler systems and com- ponents. Improper handling and in- stallation can permanently damage a sprinkler system or its compo- nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 6 mm) of total adjustment from the flush sidewall position. The adjustment pro- vided by the Recessed Escutcheon re- duces the accuracy to which the fixed pipe lengths to the sprinklers must be cut. Corrosion resistant coatings, where applicable, are utilized to extend the life of copper alloy sprinklers beyond that which would otherwise be ob- tained.when exposed to corrosive at- mospheres. Although corrosion resis- tant coated sprinklers have passed the standard corrosion tests of the appli-. cable approval agencies, the testing is not representative of all possible cor- rosive atmospheres. Consequently, it is recommended that the end user be consulted with respect to the suitability of these coatings for any given corro- sive environment. The effects of ambi- ent temperature, concentration of chemicals, and gas/chemical velocity, should be considered, as a minimum, along with the corrosive nature of the chemical to which the sprinklers will be exposed. WARNINGS The Series EC -5 Sprinklers described herein must be installed and main- tained in compliance with this docu- ment, as well as with the applicable standards of the National Fire Protec- tion Association, in addition to 00 standards of any otherauthoritfgs hav- ing jurisdiction. Failure to do so may Impair the performance of these de- vices. r The owner is responsible for maint�n Ing their, fire protection system and'de- vices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. JANUARY, 2005 Model/Sprinkler Identification Numbers TY3302 - EC HSW, 5.6K TY3302 is a redesignation for C3302. Technical Data Approvals UL and C -UL Listed. FM and NYC Approved. (Refer to Table A for complete approval information including corrosion resis- tant status. The approvals apply to the service conditions indicated in the De- sign Criteria section.) Maximum Working Pressure 175 psi (12,1 bar) TFP298 Page 2 of 6 1 - Frame 2- Button DEFLECTOR 3- Sealing Assembly HAT 4- Bulb 5- Compression Screw 6- Deflector * WRENCH 1/2" ** FLATS NPT 5/16" 6* 5 4 3 2 (7,9 mm) I- I I IAL FIGURE 1 SERIES EC -5 (TY3302) EXTENDED COVERAGE HORIZONTAL S/DEWALL SPRINKLERS 9/16±1/8" (14,2±3,2 mm) MOUNTING SURFACE CLOSURE MOUNTING i PLATE FACE OF SPRINKLER FITTING 2-7/8" DIA. (73,0 mm) 2-1/4" DIA. (57,2 mm) CENTERLINE 1-1/8'(28,6 mm) 7/16' (11,1 mm) 7/16" * OF SPRINKLER (11,1 mm) Temperature WATERWAY NOMINAL. rating is indicated MAKE -IN on Deflector. ESCUTCHEON ** Pipe thread PLATE SEATING 1-5/16" connections per SURFACE (33,3 mm) ISO 7/1 can be ` provided on 7/16" 2-1/16' special request. (11,1 mm) (52,4 mm) FIGURE 1 SERIES EC -5 (TY3302) EXTENDED COVERAGE HORIZONTAL S/DEWALL SPRINKLERS 9/16±1/8" (14,2±3,2 mm) MOUNTING SURFACE CLOSURE MOUNTING i PLATE FACE OF SPRINKLER FITTING 2-7/8" DIA. (73,0 mm) 2-1/4" DIA. (57,2 mm) FIGURE 2 SERIES EC- RECESSED EXTENDED COVERAGE HORIZONTAL SIDEWALL SPRINKLER ASSEMBLY WITH TWO-PIECE 3/8 INCH TOTAL ADJUSTMENT STYLE 50 RECESSED ESCUTCHEON TFP298 Pipe Thread Connection 1/2 inch NPT Discharge Coefficient K = 5.6 GPM/psi'/2 (80,6 LPM/bari/2) Temperature Ratings Refer to Table A Finishes Sprinkler: Refer to Table A Recessed Escutcheon: White Coated, Chrome Plated, or Brass Plated Physical Characteristics Frame ............ Bronze Button ...........: Bronze Sealing Assembly . ... Beryllium Nickel w/Teflont Bulb ....... Glass (3 mm dia.) Compression Screw ..... Bronze Deflector ............ Copper t Registered trademark of DuPont Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and water to flow. Design Criteria The Series EC -5 Extended Coverage Horizontal Sidewall Sprinklers must be installed and utilized in Light Hazard Occupancies, under smooth level ceil- ings as outlined in the applicable in- stallation standard recognized_ by the Approval Agency (e.g., UL recognizes NFPA 13, and FM recognizes the FM Loss Prevention Data Sheets). Only- the nly_the Style 50 Recessed Escutcheon, as applicable, is to be used for recessed installations. Installation The Series EC -5 Sprinklers must be installed in accordance with the follow- ing instructions: NOTES Do not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With. the sprinkler held horizontally, a small air bubble should be present. The diameterof the air bubble is approximately 1/16 inch (1,6 mm). A leak tight 1/2 inch NPT sprinkler%oint should be.obtained with a torque of 7 to 14 ft. lbs. (9,5 to 19,0 Nm). A maxi- mum of 21 ft. lbs. (28,5 Nm) of torque 3/32' 1-1/8'(28,6 mm) 7/16' (11,1 mm) 7/8'(22,2 mm) 3/16" (4,8 mm) FIGURE 2 SERIES EC- RECESSED EXTENDED COVERAGE HORIZONTAL SIDEWALL SPRINKLER ASSEMBLY WITH TWO-PIECE 3/8 INCH TOTAL ADJUSTMENT STYLE 50 RECESSED ESCUTCHEON TFP298 Pipe Thread Connection 1/2 inch NPT Discharge Coefficient K = 5.6 GPM/psi'/2 (80,6 LPM/bari/2) Temperature Ratings Refer to Table A Finishes Sprinkler: Refer to Table A Recessed Escutcheon: White Coated, Chrome Plated, or Brass Plated Physical Characteristics Frame ............ Bronze Button ...........: Bronze Sealing Assembly . ... Beryllium Nickel w/Teflont Bulb ....... Glass (3 mm dia.) Compression Screw ..... Bronze Deflector ............ Copper t Registered trademark of DuPont Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and water to flow. Design Criteria The Series EC -5 Extended Coverage Horizontal Sidewall Sprinklers must be installed and utilized in Light Hazard Occupancies, under smooth level ceil- ings as outlined in the applicable in- stallation standard recognized_ by the Approval Agency (e.g., UL recognizes NFPA 13, and FM recognizes the FM Loss Prevention Data Sheets). Only- the nly_the Style 50 Recessed Escutcheon, as applicable, is to be used for recessed installations. Installation The Series EC -5 Sprinklers must be installed in accordance with the follow- ing instructions: NOTES Do not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With. the sprinkler held horizontally, a small air bubble should be present. The diameterof the air bubble is approximately 1/16 inch (1,6 mm). A leak tight 1/2 inch NPT sprinkler%oint should be.obtained with a torque of 7 to 14 ft. lbs. (9,5 to 19,0 Nm). A maxi- mum of 21 ft. lbs. (28,5 Nm) of torque TFP298 NOTES: 1. Listed by Underwriters Laboratories, Inc. (UL) per Table B. 2. Listed by Underwriters Laboratories, Inc. for use in Canada (C -UL) per Table B. 3. Approved by Factory Mutual Research Corporation (FM) per Table C. 4. Where Polyester Coated Sprinklers are noted to be UL and C -UL Listed, the sprinklers are. UL and C -UL Listed Corrosion Resistant Sprinklers. S. Approved by the City of New York under MFA 113 -04 -Et , Installed with We 50 Recessed Escutcheon. Frame and deflector only: Listings and'approvals Apply to color (Special Order). TABLE A LABORATORY LISTINGS AND APPROVALS (Refer to the Design Criteria Section) may be used to install sprinklers with 1/2 NPT connections. Higher levels of torque may distort the sprinkler inlet and cause leakage or impairment of the sprinkler. Do not attempt to make-up for insuffi- clent adjustment in the escutcheon plate by under- or over -tightening the sprinkler. Readjust the position of the sprinkler fitting to suit. The Series EC -5 Sidewall Sprinklers must be installed in accordance with the following instructions. Step 1. Horizontal sidewall sprinklers are to be installed with their centerline perpendicular to the back wall and par- allel to the ceiling. The word `TOP" on the deflector is to face towards the ceiling. Step 2. With pipe thread sealant ap- plied to the pipe threads, hand tighten . the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W Type 6 Sprinkler Wrench (Ref. Figure 3). With reference to Figures 1, the W Type 6 Sprinkler Wrench is to be ap- plied to the sprinkler wrench flats. The Series EC -5 Recessed Sidewall Sprinklers must be installed in ac- cordance with the following. instruc- tions. the deflector is to face towards the ceiling. Step B. After installing the Style 50 Mounting Plate, as applicable, over the sprinkler threads and with pipe thread sealant applied to the pipe threads, hand tighten the sprinkler into the sprinkler fitting. Step C. Tighten the sprinkler into the sprinkler fitting using only the W Type 7 Recessed Sprinkler Wrench (Ref. Figure 4). With reference to Figure 1, the W -Type 7 Recessed Sprinkler Wrench is to be applied to the sprinkler wrench flats. Step D. After the wall has been in- stalled or the finish coat has been ap- plied, slide on the Style 50 Closure over the Series EC -5 Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the wall. Care and Maintenance The Series EC -5 Sprinklers must be maintained and serviced in accord- ance with the following instructions: NOTES Before closing A fire protection system A, ,,, main control valve for maintenance Step A. Horizontal sid— u' ll sprinklers. work on the fire protection system that are to be installed with theircenterikne It controls, permission to shut down the. perpendicular to the badkwallandpart; s':sffbctedfireprotection system mustbe allel to the ceiling. The I rd'TOP°,on: _ ;obtained fromthe proper authorities r; Page 3 of 6 WRENCH RECESS (END "A" USED FOR TY3302) FIGURE 7 W- TYPE 6 SPRINKLER WRENCH WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 8 W -TYPE 7 . RECESSED SPRINKLER WRENCH and all personnel who maybe affected by this action must be notified. Absence of an escutcheon, which is used to cover a clearance hole, may delay the time to sprinkler operation in a fire situation. Sprinklers that are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated or otherwise altered after leaving the factory. Modi- fied sprinklers must be. replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced f they cannot be completely cleaned by wiping_ the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid dam- age to the sprinklers - before, during, and after installation. Sprinklers dam- aged by dropping, striking, wrench twist/slippage, or the like, must be re- placed. Also, replace any sprinkler that has a cracked bulb or thathas lost liquid from its bulb. (Ref. Installation Section). . Frequent visual inspections are rec- SPRINKLER FINISH (See Note 4) K TYPE TEMP. BULB LIQUID NATURAL BRASS CHROME PLATED WHITE - POLYESTER 5.6 1/2" NPT EC HSW (TY3302) 135°F/57°C Orange 1, 2, 5 155°F/68°C Red 1,2,3.5. 200°F/93°C Yellow 1, 2, 5 5.6 1/2" NPT RECESSED EC HSW M3302) 135°F/57°C Orange 1, 2, 5 155°F/680C Red 1, 2, 3, 5 200°F/93°C Yellow 1,2,-5 NOTES: 1. Listed by Underwriters Laboratories, Inc. (UL) per Table B. 2. Listed by Underwriters Laboratories, Inc. for use in Canada (C -UL) per Table B. 3. Approved by Factory Mutual Research Corporation (FM) per Table C. 4. Where Polyester Coated Sprinklers are noted to be UL and C -UL Listed, the sprinklers are. UL and C -UL Listed Corrosion Resistant Sprinklers. S. Approved by the City of New York under MFA 113 -04 -Et , Installed with We 50 Recessed Escutcheon. Frame and deflector only: Listings and'approvals Apply to color (Special Order). TABLE A LABORATORY LISTINGS AND APPROVALS (Refer to the Design Criteria Section) may be used to install sprinklers with 1/2 NPT connections. Higher levels of torque may distort the sprinkler inlet and cause leakage or impairment of the sprinkler. Do not attempt to make-up for insuffi- clent adjustment in the escutcheon plate by under- or over -tightening the sprinkler. Readjust the position of the sprinkler fitting to suit. The Series EC -5 Sidewall Sprinklers must be installed in accordance with the following instructions. Step 1. Horizontal sidewall sprinklers are to be installed with their centerline perpendicular to the back wall and par- allel to the ceiling. The word `TOP" on the deflector is to face towards the ceiling. Step 2. With pipe thread sealant ap- plied to the pipe threads, hand tighten . the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W Type 6 Sprinkler Wrench (Ref. Figure 3). With reference to Figures 1, the W Type 6 Sprinkler Wrench is to be ap- plied to the sprinkler wrench flats. The Series EC -5 Recessed Sidewall Sprinklers must be installed in ac- cordance with the following. instruc- tions. the deflector is to face towards the ceiling. Step B. After installing the Style 50 Mounting Plate, as applicable, over the sprinkler threads and with pipe thread sealant applied to the pipe threads, hand tighten the sprinkler into the sprinkler fitting. Step C. Tighten the sprinkler into the sprinkler fitting using only the W Type 7 Recessed Sprinkler Wrench (Ref. Figure 4). With reference to Figure 1, the W -Type 7 Recessed Sprinkler Wrench is to be applied to the sprinkler wrench flats. Step D. After the wall has been in- stalled or the finish coat has been ap- plied, slide on the Style 50 Closure over the Series EC -5 Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the wall. Care and Maintenance The Series EC -5 Sprinklers must be maintained and serviced in accord- ance with the following instructions: NOTES Before closing A fire protection system A, ,,, main control valve for maintenance Step A. Horizontal sid— u' ll sprinklers. work on the fire protection system that are to be installed with theircenterikne It controls, permission to shut down the. perpendicular to the badkwallandpart; s':sffbctedfireprotection system mustbe allel to the ceiling. The I rd'TOP°,on: _ ;obtained fromthe proper authorities r; Page 3 of 6 WRENCH RECESS (END "A" USED FOR TY3302) FIGURE 7 W- TYPE 6 SPRINKLER WRENCH WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 8 W -TYPE 7 . RECESSED SPRINKLER WRENCH and all personnel who maybe affected by this action must be notified. Absence of an escutcheon, which is used to cover a clearance hole, may delay the time to sprinkler operation in a fire situation. Sprinklers that are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated or otherwise altered after leaving the factory. Modi- fied sprinklers must be. replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced f they cannot be completely cleaned by wiping_ the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid dam- age to the sprinklers - before, during, and after installation. Sprinklers dam- aged by dropping, striking, wrench twist/slippage, or the like, must be re- placed. Also, replace any sprinkler that has a cracked bulb or thathas lost liquid from its bulb. (Ref. Installation Section). . Frequent visual inspections are rec- Page 4 of 6 1 1 A TFP298 5.6 K EXTENDED COVERAGE HORIZONTAL SIDEWALL SPRINKLER (TY3302) AND RECESSED HORIZONTAL SIDEWALL SPRINKLER (TY3302) Response Coverage Minimum Minimum Deflector- Sprinkler Minimum Rating Area(a), Flow(2), Pressure(2), To -Ceiling Temperature Spacing(4), Ft, x Ft. (m x m) GPM (LPM) PSI (BAR) Distance(3), In. (mm) Rating, °F Ft. (m) Quick 76 x 16 (4,9 x 4,9) 26 (98) 21.6 (1,48) 4 to 18 (100 to 450) 135,155 8(2,4) Quick 16 x 16(4,9 x 4,9) 26 (98) 21.6 (1,48) 4 to 12 (1 0010 300) 200 8(2,4) Quick 16 x 18 (4,9 x 5,5) 29 (110) 26.8 (1,85) 4 to 18 (100 to 450) 135,155 8(2,4) Quick 16 x 20 (4,9 x 6,1) 32 (121) 32.7 (2,25) 4 to 18 (100 to 450) 135,155 x 8(2,4) Standard 16 x 18 (4,9 x 5,5) 29 (110) 26.8 (1,85) 4 to 12 (100 to 300) 200 8 (2,4) Standard 16 x 20 (4,9 x 6,1) 32 (121) 32.7 (2,25) 4 to 12 (100 to 300) 200 8(2,4) 5.6 K EXTENDED COVERAGE HORIZONTAL SIDEWALL SPRINKLER (TY3302) Quick 16 x 22 (4,9 x 6,7) 36(.136) 41.3 (2,85) 4 to 18 (100 to 450) 135 8 (2,4) Standard 16 x 24 (4,9 x 7,3) 39 (148) 48.5 (3,34) 4 to 18 (100 to 450) 135 8(2,4) NOTES 1. Backwall (where sprinkler is located) by sidewall (length of throw). 2. Requirement is based on minimum flow in GPM from each sprinkler. The indicted residual pressures are based on the nominal K -factor. 3. The centerline of the sprinkler waterway is located 7/16 inch (11,1 mm) below the deflector (Ref. Figures 1 and 2). 4. Minimum spacing is for lateral distance between sprinklers located along a single wall. Otherwise adjacent sprinklers (i.e., sidewall sprinklers on an adjacent wall, on an opposite wall, or pendent sprinklers) must be located outside of the maximum listed protection area of the extended coverage sidewall sprinkler being utilized. TABLE B UL AND C -UL LISTING COVERAGE AND FLOW RATE CRITERIA ommended to be initially performed for corrosion resistant coated sprinklers, after the installation has been com- pleted, to verify the integrity of the cor- rosion resistant coating. Thereafter, annual inspections per NFPA 25 should suffice; however, instead of in- specting from the floor level, a random sampling of close-up visual inspec- tions should be made, so as to better determine the exact sprinkler condi- tion and the long term integrity of the corrosion resistant coating, as it may be affected by the corrosive conditions present. The owner is responsible for the in- spection, testing, and maintenance of their fire protection system and de- vices in compliance with this docu- ment, as well as with the applicable standards of the National Fire Protec- tion Association (e.g., NFPA 25), .in addition to the standards of any other authorities having jurisdiction. The in- stalling contractor or sprinkler.manu- facturer should be contacted relative to any questions. It is recommended that automatic sprinkler systems be. inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national code. TFP298 Page 5 of 6 Quids 16 x 20 (4,9 x 6,1) 33 (125) 35 (2,41) 4 to 12 (100 to 300) 155 8(2,4) NOTES 1. Backwall (where sprinkler is located) by sidewall (length of throw). 2. Requirement is based on maintaining both minimum flow and minimum residual pressure. 3. The centerline of the sprinkler waterway is located 7/1_6 inch (11,1 mm) below the deflector (Ref. Figures 1 and 2). 4. Minimum spacing is for lateral distance between sprinklers located along a single wall. Otherwise adjacent sprinklers (i.e., side- wall sprinklers on an adjacent wall, on an opposite wall, or pendent sprinklers) must be located outside of the maximum listed pro- tection area of the extended coverage sidewall sprinkler being utilized. TABLE B FM COVERAGE ARID FLOW RATE CRITERIA Limited Warranty Products manufactured by Tyco Fire Products are warranted solely to the. original Buyer for ten (10) years against defects in material and work- manship when paid for and properly installed and maintained under normal use and service. This warranty will ex- pire ten (10) years from date of ship- ment by Tyco Fire Products. No war- ranty is given for products or components manufactured by compa- nies not affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse, improper installation, corro- sion, or which have not been installed, maintained, modified or repaired in ac- cordance with applicable Standards of the National Fire Protection Associa- tion, and/or the standards of any other Authorities Having Jurisdiction. Mate- rials found by Tyco Fire Products to be defective shall be either repaired or replaced, at Tyco Fire Products' sole option. Tyco Fire Products neither as- sumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. Tyco Fire Products shall not be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyer's representatives. IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE, IN CON- TRACT, TORT, STRICT LIABILITY OR UNDER ANY OTHER LEGAL THE- ORY, FOR INCIDENTAL, INDIRECT. SPECIAL. OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR CHARGES, RE- GARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES, AND IN NO EVENT SHALL TYCO FIRE PRODUCTS' LI- ABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRICE. r ■ 5.6 K EXTENDED COVERAGE HORIZONTAL SIDEWALL SPRINKLER (TY3332) AND RECESSED HORIZONTAL SIDEWALL SPRINKLER (TY3302) Response Coverage Minimum Minimum Deflector- Sprinkler Minimum Rating Area(), Flow(Z), Pressure(z), To -Ceiling Temperature Spacing(4), Ft. x Ft. (m x m) GPM (LPM). PSI (BAR) Distance(3), In. (mm) Rating, *F Ft (m) Quick 16 x 16 (4,9 x 4,9) 26 (98) 22 (1,51) 4 to 12 (100 to 300) 155 8(2.4) Quids 16 x 18 (4,9 x 5,5) 30 (114) 29 (2,00) 4 to 12 (100 to 3001 155 8(2,4) Quids 16 x 20 (4,9 x 6,1) 33 (125) 35 (2,41) 4 to 12 (100 to 300) 155 8(2,4) NOTES 1. Backwall (where sprinkler is located) by sidewall (length of throw). 2. Requirement is based on maintaining both minimum flow and minimum residual pressure. 3. The centerline of the sprinkler waterway is located 7/1_6 inch (11,1 mm) below the deflector (Ref. Figures 1 and 2). 4. Minimum spacing is for lateral distance between sprinklers located along a single wall. Otherwise adjacent sprinklers (i.e., side- wall sprinklers on an adjacent wall, on an opposite wall, or pendent sprinklers) must be located outside of the maximum listed pro- tection area of the extended coverage sidewall sprinkler being utilized. TABLE B FM COVERAGE ARID FLOW RATE CRITERIA Limited Warranty Products manufactured by Tyco Fire Products are warranted solely to the. original Buyer for ten (10) years against defects in material and work- manship when paid for and properly installed and maintained under normal use and service. This warranty will ex- pire ten (10) years from date of ship- ment by Tyco Fire Products. No war- ranty is given for products or components manufactured by compa- nies not affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse, improper installation, corro- sion, or which have not been installed, maintained, modified or repaired in ac- cordance with applicable Standards of the National Fire Protection Associa- tion, and/or the standards of any other Authorities Having Jurisdiction. Mate- rials found by Tyco Fire Products to be defective shall be either repaired or replaced, at Tyco Fire Products' sole option. Tyco Fire Products neither as- sumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. Tyco Fire Products shall not be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyer's representatives. IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE, IN CON- TRACT, TORT, STRICT LIABILITY OR UNDER ANY OTHER LEGAL THE- ORY, FOR INCIDENTAL, INDIRECT. SPECIAL. OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR CHARGES, RE- GARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES, AND IN NO EVENT SHALL TYCO FIRE PRODUCTS' LI- ABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRICE. r ■ Page 6 of 6 51 - XXX -X-XXX MODEUSIN 053 5.6K EC HSW TY3302 TFP298 TABLE D PART NUMBER SELECTION SERIES TY -FRB EXTENDED COVERAGE HORIZONTAL S/DEWALL SPRINKLERS Ordering Procedure When placing an order, indicate the full product name. Refer to the Price List for complete listing of Part Numbers. Contact your local distributor for avail- . ability. Sprinkler Assemblies with NPT Thread Connections: Specify: TY3302, 5.6 K -factor, (specify temperature rating), Series EC -5 Ex- tended Coverage Horizontal Sidewall Sprinkler with (specify type of finish or coating), P/N (specify from Table D). Recessed Escutcheon: Specify: Style 50 Recessed Escutch- eon with (specify finish), P/N (specify). Style 50 Recessed Escutcheon Chrome Plated ............ PSN 56-711-9-010 White Color Coated ........ PSN 56-711-4-010 White (RAL9010)' ......... PSN 56-711-3-010 Brass Plated .............. PSN 56-711-2-010 'Eastern Hemisphere sales only. Sprinkler Wrench: Specify: W -Type 6 Sprinkler Wrench, P/N 56-000-6-387. Specify: W -Type 7 Recessed Sprinkler Wrench, P/N 56-850-4-001. TYCO FIRE PRODUCTS, 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 V• Fire &Building Products Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Series Ds -1- 5.6 K -factor Dry 7jrpe Sprinklers Quick Response, Standard Coverage General Description The Series DS -1, 5.6 K -factor, Quick Response, Standard Coverage, Dry Type Sprinklers are decorative 3 mm glass bulb automatic sprinklers de- signed for the following typical uses: • where pendent sprinklers are re- quired on dry pipe systems that are exposed to freezing tempera- tures (e.g. sprinkler drops from un- heated portions of buildings) • where sprinklers and/or a portion of the connecting piping may be exposed to freezing temperatures (e.g. sprinkler drops.from wet sys- tems into freezers, sprinkler sprigs from wet systems into. un- heated attics, or horizontal piping extensions through a wall to pro- tect an unheated area of a build- ing) • where sprinklers are used on sys- tems that are seasonably drained to avoid freezing (e.g. vacation re- sort areas) WARNINGS The Series DS -i Dry Type Sprinklers described herein must be installed and maintained in compliance with this document, as well as with the applica- ble standards of the National Fire Pro- tection Association, in addition to the IMPORTANT Always refer to Technical Data Sheet TFP700 for the "INSTALLER WARNING" that provides cautions with respect to handling and instal- lation of sprinkler systems and com- ponents. Improper handling and in- stallation can permanently damage a sprinkler system or its compo- nents and cause the sprinkler to fail to operate in a fire situation orcause it to operate prematurely. Page 1 of a standards of any otherauthorides hav- ing jurisdiction. Failure to do so may impair th_q performance of these de- vices. The owneris responsible formaintain- ing their fire protection system and de- vices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. The Series DS -1 Dry Type Sprinklers must only be installed in fittings that meet the requirements of the Design Criteria section. Modelftrinkler Identification Numbers TY3235 - (Pendent) TY3135 - (Upright) TY3335 - (Horizontal Sidewall) Technical Data Approvals UL and C -UL Listed. FM and NYC Approved. (Refer to Table A) Maximum Working Pressure 175 psi (12,1 bar) Inlet Thread Connection 1 inch NPT (Standard Order) ISO 7-R1 Discharge Coefficient K = 5.6 GPlNpsi'/2 (80,6 LPM/barl/2) Temperature Ratings Refer to Table A Finishes Sprinkler: Natural Brass, Chrome Plated, White Polyester Escutcheon: White Coated or Chrome Plated APRIL, 2004 EENTRAL Customer ServicefSales: Tel: (215) 362-0700 / (800) 523-6512 Fax: (215) 362-5385 Physical Characteristics Inlet .............. Hopper Plug ......... Copper Yoke Stainless Steel Casing .. Galvanized Carbon Steel Insert ......... Bronze Bulb Seat . , .... Stainless Steel Bulb ....... Glass Compression Screw ..... Bronze Deflector ........... Bronze Frame Bronze Guide Tube ...... Stainless Steel Water Tube ...... Stainless Steel Spring ........ Stainless Steel Sealing Assembly .......... .. Beryllium Nickel w/Teflon' Escutcheon .. Carbon Steel `Registered Trademark of DuPont Patents U.S.A. Patent No. 5,188,185 TFP510 Page 2 of 8 SPRINKLER FINISH TFPS10 PLUG WITH `. TY3235 Pendent TY3235 Pendent TY3335 Hor. Sidewall PLATE SEAL w/Standard w/Std.. Escutcheon with top of SPRING Recessed Escutcheon (Ref. Fig. 5) Deflector -to -Ceiling WATER (Ref. Fig. 3) w/ Deep Escutcheon distance of w/ Wide Flange (Ref. Fig. 6) 4 to 12 Inches TUBE Recessed Escutcheon w/o Escutcheon (100 to 300 mm) FRAME'. (Ref. Fig. 4) (Ref. Fig. 7) w/ Sid. Escutcheon 'BULB VENTHOLE (Ref. Fig. 9) PRESSION TY3135 Upright w/ Deep Escutcheon FIGURE 1 w/o Escutcheon (Ref. Fig. 10) (Ref. Fig. 8) w/o Escutcheon (Ref. Fig. 11) Temperature Bulb Natural Chrome White Natural I Chrome White Natural I Chrome . White Rating Color Code Brass Plated Polyester Brass Plated Polyester Brass Plated Polyester 135°F/57°C Orange 1, 2, 3,4 1, 2,4 1, 2, 314 1, 2, 4 l-,2-, 3-,4 l-,2-,4 155°F/680C Red 1, 2, 3, 4 1, 2, 4 1, 2, 3, 4 1, 2,.4 1', 2', 3", 4 l-,2',4 175°F/79°C Yellow .1,2,3,4 1, 2, 4 1, 2, 3, 4 1, 2, 4 1-,2-,3-,4 1', 2', 4 200°F/93°C Green 1, 2, 3, 4 1, 2, 4 1, 2, 3, 4 1, 2,'4 1-,2-,3-,4 1-,2-,4 2WF/141°C Blue N/A 1, 2, 3, 4 1, 2, 4 1', 2', 3-,4. 1', 2', 4 Notes: 1. Listed by Underwriters Laboratories, Inc (Maximum order length of 48 inches). 2. Listed by Underwriters Laboratories for use in Canada. (Maximum order length of 48 inches). 3. Approved by Factory Mutual Research Corporation (Maximum order length of 48 inches) 4. Approved by the City of New York under MEA 352-01-E. ' Light and Ordinary Hazard Occupancies Only. " Light Hazard Occupancies Only. WA - Not Available. TABLE A SERIES DS -1, QUICK RESPONSE - STANDARD COVERAGE, DRY TYPE SPRINKLERS LABORATORY LISTINGS AND APPROVALS PLUG WITH `. INLET GASKETED SPRING PLATE SEAL YOKE SPRING CASING WATER TUBE INSERT GUIDE TUBE BULB SEAT FRAME'. '3mm V. 'BULB VENTHOLE PRESSION DEFLECTOR -SCREW FIGURE 1 SERIES DS -1 QUICK RESPONSE DRY TYPE SPRINKLER ASSEMBLY WRENCH RECESS 2 PUSH WRENCH INTO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 2 W -TYPE 7 SPRINKLER WRENCH TFP510 SPRINKLER FITTING (REFER TO DESIGN FACE OF SPRINKLERING `{I L ORDER LENGTHS: 3-1/2" to 48' (88,9 to 1219 2 mm) IN 1/4" (6,4 mm) 2-1/4' DIA. INCREMENTS (57,2 mm) FACE OF �� CEILING 2-7/8" DIA (34,9 t 32 mm) (13,0 mm) FIGURE 3 TY3235 PENDENT w/STANDARD RECESSED ESCUTCHEON SPRINKLER FITTING (REFER TO DESIGN CRITERIA SECTIONf-,� FACE OF { I I SPRINKLER Lam' I I I FITTING �- J �,, ORDER LENGTHS: 3-1/2" DIA, 1/2'to46' (88,9 mV (12,7 to 1168,4 mm)) 2-1/2" DIA: IN 1/4(6,4 mm) INCR(q� 5 mm� EMENTS FACE OFw CEILING -4-1/4' t 1/8" (108,0 *,3,2 mm) FIGURE 6. TY3235 PENDENT w/ DEEP ESCUTCHEON SPRINKLER FITTING (REFER TO DESIGN FACE OF SPRINKLER FITTING ORDERLENGTHS: 3-1/2" to 48' (88,9 to 1219,2 mm) IN 1/4'(6,4 mm) 3' INCREMENTS (/6, FACE OF CEILING 1-4/8' t 1/8' 3-5/8' DIA (34,9.+-3,2 mm) (92,1 mm) FIGURE 4 TY3235 PENDENT W/ WIDE FLANGE RECESSED ESCUTCHEON SPRINKLER FITTING (REFER TO DESIGN FACE OF I-1 SPRINKLER FITTING ORDER LENGTHS: 5'to 48" (127,0 to 1219,2 mm) IN 1/4' (6.4 mm) MINIMUM 1-4/4" (44,5 mm) DEFLECTOR TOCEILING FIGURE 7 TY3235 PENDENT W/o ESCMHEON Page 3 SPRINKLER FITTING (REFER TO DESIGN CRITERIASECTION�__�- I FACE OF SPRINKLER FITTING L=-'�_ I 7I J ORDER LENGTHS: 2-1/2' to 48' 1-/4' DIA (63,5 to 1219,2 mm) (44,5 mm) IN INCREMENTS m INCREMENTSS FACE OF CEILING — ct—, "16*.* t 1/8" 3" DIA. (55,6 t 3,2 mm) (76,2 mm) FIGURE 5 TY3235 PENDENT w/STANDARD ESCUTCHEON TOP OF DEFLECTOR ORDER LENGTHS: 5* to 48" (127,0 to 1219,2 mm) IN 1/4"(6,4 mm) FACE OF SPRINKLER FITTING . SPRINKLER FITTING (REFER TO DESIGN CRITERIA SECTION) FIGURE 8 TY3135 UPRIGHT w/o ESCUTCHEON Paige 4 of 8 . ORDER LENGTHS: 2-1/2' to 48' (63,5 to 1219,2 mm) IN 1/4' (6,4 mm) INCREMENTS 4'i 1/8' (101,6 t 3,2 mm) FACE OF FACE OF1-314' DIA. �—� SPRINKLER MOUNTING- (44,5 mm) f� FITTING SURFACE r Ail i 3' DIA j (76,2 mm) SPRINKLER FITTING �-� (REFER TO DESIGN CENTERLINE 5/16' CRITERIA SEcnON) OF WATEIIWAY (7,9 mm) FIGURE 9 TY3335 HORIZONTAL SIDEWALL w/STANDARD ESCUTCHEON ORDER LENGTHS: FACE OF 1/2'to 45-3/4' (12,7 to 1162,1 mm) MOUNTING_ IN 1/4' (6,4 mm) INCREMENTS SURFACE 4 13H6' t 1/8' 2-1/2' DIA (122,2 t 3,2 mm) FACE OF (63,5 mm) SPRINKLER -----1 FR71NG 3-1/2' DIA (88,9 mm) �- �SPRINKLER FRYING (REFER TO DESIGN CENTERLINE 5/16' CRITERIASECTION) OF WATERWAY. (7,9 mm) FIGURE 10 TY3335 HORIZONTAL SIDEWALL w/DEEP ESCUTCHEON ORDER LENGTHS: 5' to 48'(127.0 to 1219,2 mm) IN 1/4(6.4 mm) INCREMENTS MINIMUM 2-1/4' (57,2 mm) FACE OF DEFLECTOR TO SPRINKLER MOUNnNG [� SNC, SURFACE i 7 31° SPRINKLER FITTING (REFER TO DESIGN CENTERLINE CRITERIA SECTION) OF WATERWAY FIGURE Y 1 Ty3335 HORIZONTAL SIDEWALL.w/o ESCUTCHEON TFP510 Operation When the Series DS -1 is in service, water is prevented from entering the assembly by the Plug & Belleville Seal- ing Assembly (Ref. Figure 1) in the inlet of the Sprinkler. The glass Bulb contains a fluid that expands when ex- posed to heat. When the rated tem- perature is reached, the fluid expands sufficiently to shatter the glass Bulb, and the Bulb Seat is released. The Compressed Spring is then able to ex- pand and push the Water Tube as well as the Guide Tube outward.This action simultaneously pulls inward on the Yoke, withdrawing the Plug & Belleville Seal from the Inlet allowing the sprin- kler to activate and flow water. Design Criteria The Series DS -1 Sprinklers are in- tended for use in fire sprinkler systems designed in accordance with the standard installation rules recognized by the applicable Listing or Approval agency (e.g., UL Listing is based on NFPA 13 requirements). The Series DS -1 Dry Type Sprinkler is to be installed in the 1 inch NPT outlet or rum of malleable or ductile iron threaded tee fittings that meet the di- mensional requirements of ANSI B16.3 (Class 150) or cast iron threaded.tee fittings that meet the di- mensional requirements of ANSI B16A (Class 125) with the end sprin- kler fitting on a branch line to be plugged as shown in Figures 3 - 11. When installing 1 inch NPT Series DS -1 Dry Type Sprinklers on a dry pipe sprinkler system, only use the side outlet of maximum 2-1/2 inch size re- ducing tee's. For wet pipe sprinkler systems, the Series DS -1 Dry Type Sprinklers may also .be installed in the 1 inch NPT outlet of a Cpntral Figure 730 Me- chanical Tee or the following Tyco Fire Products CPVC fittings: (P/N 80145) V x 1' NPT Female Adapter or (P/N 80249)1' x 1"x 1 "NPT Sprinkler Head Adapter Tee. NOTE Do not instate the Series DS -1 into any other type fitting without first consult- ing the Technical Services Depart- ment. Failure to use the appropriate fitting may result in: failure of the sprin- kler to properly operate due to forma- tion of ice over the inlet Plug orbinding of the inlet Plug, or, insufficient en- TFP510 gagement of the inlet pipe threads with consequent leakage. Branch, cross, and feedmain piping connected to Dry Sprinklers and sub- ject to freezing temperatures must be. pitched for drainage in accordance with the minimum requirements of the National Fire Protection Association for dry pipe sprinkler systems. When Dry Sprinklers are to be used in wet pipe sprinkler systems protecting areas subject to freezing temperatures (e.g., sprinkler drops into freezers), consideration must be given to the ap- propriate length of the sprinkler that will prevent freezing of the water in the connecting. pipes due to conduction. When the temperature surrounding the wet pipe sprinkler system is main- tained at a minimum temperature of 40°F/4°C, the following are the mini - Mum recommended lengths between the face of the sprinkler fitting and the outside surface of the protected area (i.e., length exposed to minimum am- bient of 40°F/40C): • 12 inches (300 mm) when the tem- perature within the protected area is -20°F/ -290C • 18 inches (450 mm) when the tem- perature within the protected area is -400F/ -400C • 24 inches (600 mm) when the tem- perature within the protected area is -60°F/-51 °C For protected area temperatures be- tween those given above, the minimum recommended length from the face of the fitting to the outside of the pro- tected area may be determined .by in- terpolating between the indicated val- ues. NOTE When Dry Sprinklers. penetrate a ceil- ing or wall into an area subject to freez- ing, the clearance space around the Sprinkler Casing must be completely sealed in order to prevent the leakage of moist air into the freezing area which might result in the formation of condensate around the Frame, Deflec- tor, Bulb Seat, or Bulb. Failure to pre- vent the formation of condensate could result in the build-up of ice around the releasing components. This could re- sult an inadvertent operation of the sprinkler or impaired operation due to reduced thermal sensitivity. installation The Series DS -1 Dry Type Sprinklers must be installed in accordance with the following instructions: NOTES The Series DS -1 must onlybe installed in fittings that meet the requirements of the Design Criteria section. Refer to the Design Criteria section for other important requirements regard- ing piping design and sealing of the clearance space around the Sprinkler Casing. Do not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 inch (1,6 mm) for the 135°F/570C rating to 1/8 inch (3,2 mm) for the 2860F/141 °C rating. A leak tight 1 inch NPT sprinkler joint should be obtained with a torque of 20 to 30 Ubs. (26,8 to 40,2 Nm. ). Higher levels of torque may distort the sprin- kler inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for in- sufficientadjustmentin an Escutcheon Plate by under- or over -tightening the Sprinkler. Readjust. the position of the sprinkler fitting to suit. Step 1. Pendent sprinklers must be installed only in the pendent position, and upright sprinklers must be in- stalled only in the upright position.The deflector of a pendent or upright sprin- kler is to be parallel to the ceiling. Horizontal sidewall sprinklers are to be installed in the horizontal position with their centerline of waterway perpen- dicular to.the back wall and parallel to the ceiling. The word "TOP" on the De- flector is to face towards the ceiling. Step 2. With pipe thread sealant ap- plied to the inlet threads, hand tighten the sprinkler into the sprinkler fitting. ,Step 3. Wrench tighten the sprinkler by wrenching on the -Casing with a pipe wrench whenever the casing is readily accessible. Otherwise, use a W -Type 7 Sprinkler Wrench (Ref. Figure 2). The wrench recess of the W -Type 7 is to be applied to the sprinkler wrench flats (fief. Figure 2). Step 4. After the ceiling/wall has been installed/finished, slide on the outer piece of the Escutcheon until it comes in contact with the ceiling/wall. Do not lift the ceiling panel out of its normal position. In the case of the outer piece of the Page 5 of 8 Deep Escutcheon, hold the outer piece in contact with the mounting sur- face (ceiling), and then rotate the inner piece approximately 1/4 turn with re- spect to the outer piece, to hold the Deep Escutcheon firmly together. care and Maintenance The Series DS -1 Dry Type Sprinklers must be maintained and serviced in accordance with the following instruc- tions: NOTES Absence of the outer piece of an es- cutcheon, which is used to cover a clearance hole, may delay the time to sprinkler operation in a fire situation. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission. to shut down the affected fire protection systems must be obtained from the proper authorities and all personnel who may be affected by this action must be no- tified. A Vent Hole is provided in the Bulb Seat (Ref. Figure 1) to indicate if the Dry Sprinkler is remaining dry. Evi- dence of leakage from the Vent Hole is an indication that there may be weepage past the Inlet seal and that the sprinkler needs to be removed for determining the cause of leakage (e.g. an improperinstallation oran ice plug). The fire protection system control valve must be closed and the system drained before removing the sprinkler. Sprinklers that are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or otherwise altered after leaving the factory. Modi- fied sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be .com- pletely cleaned by wiping the sprinkler with a doth or by brushing it with a soft bristle brush. Care must be exercised to avoid dam- age - before, during, and after instal- lation. Sprinklers damaged by drop- ping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprinkler that has a cracked bulb orthat has lost liquid from its bulb (Ref. Installation Section). The owner is responsible for the in- spection, testing, and maintenance of their fire protection system and de- vices in compliance with this docu- Page 6 of 8 ment, as well as with the applicable standards of the National Fire Protec- tion Association (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. The in- stalling contractor or sprinkler manu- facturershould be contacted relative to any questions. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. Limited Warranty Products manufactured by Tyco Fire Products are warranted solely to the original Buyer for ten (10) years against defects in material and work- manship when paid for and properly installed and maintained under normal use and service. This warranty will ex- pire ten (10) years from date of ship- ment by Tyco Fire Products. No war- ranty is given for products or components manufactured by compa- nies not affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse, improper installation, corro- sion, or which have not been installed, maintained, modified or repaired in ac- cordance with applicable Standards of the National Fire Protection Associa- tion, and/or the standards of any other. Authorities Having Jurisdiction: Mate- rials found by Tyco Fire Products to be defective shall be either repaired or replaced, at Tyco Fire Products' sole option. Tyco Fire Products neither as- sumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. Tyco Fire Products shall not be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyer's representatives. IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE, IN COW TRACT, TORT, STRICT LIABILITY OR UNDER ANY OTHER LEGAL THE- ORY, FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR CHARGES, RE- GARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES, AND IN NO EVENT SHALL TYCO FIRE PRODUCTS' U-. ABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRICE. THE FOREGOING WARRANTY IS MADE IN LIEU OF ANY AND ALL :OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FIT- NESS FOR A PARTICULAR PUR- POSE. Ordering. Procedure Contact your local distributor for avail- ability, and please specify the follow- ing: 1. Sprinkler. • Model/SIN. • Ouic k -Response, Standard Cover- age, Dry Type Sprinkler • Deflector Style; • 5.6 K -factor. • .Order Length. Dry Type Sprinklers are furnished based upon Order Length as measured per Figure 3 through 11, as applicable. After the meas- urement is taken, round it to the nearest 1/4 inch. increment. • Inlet Connection (i Inch NPT or ISO 7-R1). • Temperature Rating. • Sprinkler Finish. • Escutcheon We and Finish, as applicable. • Part Number from Table B. (Part numbers are for 1 inch NPT stand- ard order sprinklers. Orders for all other .sprinkler assemblies must be accompanied by a complete description.) 2. W -Type 7 Sprinkler Wrench. Refer to the Price List for complete listing of Part Numbers. TF510 TFP510 P/N 60 - XXX - X - XXX SPRINKLER ESCUTCHEON MODEL/SIN FINISH FINISH (2) 36 Pendent w/ Standard TY3235 8.25" Escutcheon (1" NPT) (Fig. 5) 33 Pendentw/Deep TY3235 37.25" Escutcheon (1" NPT) (Fig. 6) 37 Pendent w/ Std. Recessed TY3235 Escutcheon (1"NPT) (Fig. 3) 32 Pendent w/o Escutcheon TY3235 Escutcheon (1" NPT) (Fig. 7) 34 Sidewall w/ Standard TY3335 8.25" Escutcheon (1" NPT) (Fig. 9) 43 Sidewall w/ Deep TY3335 37.25" Escutcheon (1" NPT)(Fig. 10) 44 Sidewall w/o TY3335 Escutcheon (1" NPT) (Fig. 11) 38 1 Upright w/o Escutcheon I TY3135 (1" NPT) (Fig. 8) 1 NATURAL BRASS WHITE 4 WHITE POLYESTER WHITE 9 CHROME PLATED CHROME PLATED 0 CHROME PLATED WHITE 3 WHITE (RAL9010)- WHITE (RAL9010)- Page 7 of 8 ORDER .LENGTH (1) (EXAMPLES) 055 5.50" 082 8.25" 180 18.00" 187 18.75" 372 37.25" U-142 TEMPERATURE RATING (3) 0 135F/57C 1 I SSR68C 2 175F/79C 3 20OF/93C 4 286F/141C NOTES (1). Dry Type Sprinklers are furnished based upon "Order Length" as measured per Figures 3 through 11, as applicable, and for each individual sprinkler where it is to be installed. After the meas- urement is taken, round it to the nearest 1/4 inch increment. (2). Escutcheon Finish applies to sprinklers provided with escutcheons. (3). The 286F/141 C temperature rating applies to non -recessed sprinkler assemblies. ' Eastern Hemisphere sales only. TABLE B PART NUMBER SELECTION SERIES DS -1, QUICK RESPONSE,` STANDARD COVERAGE, DRY TYPE SPRINKLERS (Use Prefix "I" for ISO 7-R1 Connection, e.g., 1-60-361-1-180) e TYCO FIRE PRODUCTS, 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 TF510 Riser Check Valve,. 250 psi (17.2 bar), 2 - 8 Inch (50 - 200 mm) Model S380 GENERAL DESCRIPTION The 2 - 8 inch (50 - 200 mm) Model S380 Grooved End Riser Check Valves are designed for installation in the risers of wet pipe (automatic sprinkler) fire protection systems and for use in conjunction with vane -type waterflow alarm de- tectors. The combination of the Star Riser Check Valve with Riser Check Valve Trim, vane -type waterflow alarm detec- tor, and grooved end butterfly valve illustrated in Figure 1 provides an economical means for actuating electrical alarms in installations not requiring a mechanical alarm. The S380 Riser Check Valve performs as a single check valve for the water supply connection to a wet pipe sprinkler system. It also serves to reduce the possibility of false alarms by trapping a portion of transient surges in supply pressure within the system. This reduces the possibility of subsequent surges actuating the waterflow detector and its associated alarms. The S380 may be installed in either a vertically upward or horizontal flow direction: It has cut groove inlet and outlet connections which are suitable for use with grooved end pipe couplings that are listed or approved for fire protection system service. The Riser Check Valve Trim includes approved water sup- ply and system pressure gauges, as well as a main drain valve appropriately sized to meet the requirements of the National Fire Protection Association for wet pipe automatic sprinkler systems. WARNING The Model S380 Riser Check Valve described herein must be installed and maintained In compliance with this document, as well as with the applicable standards of.,the National Fire Protection Association, In addition to the standards of any other authorities having jurisdiction. Fail- ure to do so may impair the integrity of this device. The owner is responsible for maintaining his tire protec- tion system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted relative to any questions. TECHNICAL DATA Approvals UL and ULC Listed. FM Approved. Maximum Working Water Pressure 250 psi (17.2 bar). Friction Loss Refer to Figure 4. Physical Characteristics The body is ductile iron, the seat ring and spring are star less steel, and the clapper facing is EPDM. The clapper for the 2 - 4 inch (50 - 100 mm) size valves is stainless steel, and for the 6 and 8 inch (150 and 200 mm) size valves is ductile iron. DESIGN CRITERIA r In accordance with the requirements of NFPA 13, an In- spector's Test Connection must be provided. It is also rec ommended that a vent connection be provided to bleed trapped air from th6 system. The Inspector's Test Connec tion may serve as the vent connection. However, in order to be used as a vent connection, it should be piped from the top of a cross main or the end of a branch line and bE located at the highest level of a multi-level installation. Ad ditional vents should be provided, as gecessary, to bleed air from all trapped sections of the sprinkler system pip- ing. Vent connections are used to bleed air from the system when it is initially filled with water. Bleeding trapped air pockets minimizes the possibility of a false alarm due to transient surge in supply pressure. Also, bleeding air pockets can eliminate the contraction/expansion associ- ated with an excessive volume of trapped air and, there- fore, help to prevent the vane -type waterflow alarm detect for from cycling on-off during an inspector's test or during a discharge by a single sprinkler. STAR SPRINKLER INC. AtyCO INTERNATIONAL LTD. COMPANY 2-6.1.1, 414-570-5000.800-558-5236 • FAX 414-570-5010 E-niagstarSprk@execpc.com 10-S Page 2 STAR SPRINKLER INC. 2-6.1.10 INSTALLATION The. Model S380 Riser Check Valve must be installed in accordance with the following instructions: 1. The arrow cast on the Body must point in the direction of flow. 2. When installed vertically, the flow direction arrow must point upwards. 3. When installed horizontally, the Hinge Pin must be lo- cated on the top of the Body as shown in Figure 5. 4.. Grooved end pipe couplings used with the S380 Riser Check Valves must be listed or approved for fire protec- tion service and installed in accordance with the manu- facturer's instructions. NOTE It is recommended that a rigid type couprng be used at the inlet to 4 - 8 inch (100 - 200 mm) Riser Check Valves when the risers 'are greater than 7 feet (21 m) hi -length. This prevents the possibility of exoessive movement within the piping system due to a seismic disturbance. 5. Install the Riser Check Valve Trim in accordance with Figure 2. Apply pipe thread sealant sparingly to male pipe threads only. 6. Complete the drain connection from the Main Drain Valve as necessary. SETTING PROCEDURE Steps 1 through 7 are to be performed when initially set- ting the Model S380 Riser Check Valve or after system operation due to a fire. 1. Open the 1/4 inch Gauge Test Valves for the Supply and System Pressure Gauges. 2. Open the Inspector's Test Connection and any other vent connections (Ref. System Design Considerations). 3. Slowly open the Main Control Valve until the sound of flowing water just begins, and then open the Valve one more tum to allow the system to fill slowly, so that the Waterflow Detector will not be damaged and to allow the air in the system piping to be vented. 4. Close the Inspector's Test Connection and any other vent connections after the discharge of aerated water has ceased for at least 15 seconds. 5. Fully open the Main Control Valve. 6. After the Supply and System Pressure Gauge readings stabilize, open the Inspector's Test Connection and ver- ify that the alarms operate in accordance with the re- quirements of the authority having jurisdiction. NOTE When testing alarms, notification must be given to the owner and the fire department, central control station, orothersignal station to which the alarms are connected. 7. Close the Inspector's Test Connection. The system is now set for service. NOTE After placing a fire protection system In service, no* the proper authorities and advise those responsible for monitor- ing propdetaryandrorcentral station alarms. MODEL S380 RISER CHECK VALVE MAIN DRAIN VALVE AUTOMATIC SPRINKLERS t t WATER SUPPLY VANE -TYPE WATERFLOW DETECTOR FIGURE 1 TYPICAL INSTALLATION OF MODEL S380 RISER CHECK VALVE WITH RISER CHECK VALVE TRIM r MAINTENANCE AND SERVICE The Model S380 Grooved End Riser Check Valves do not require any regularly scheduled maintenance. It is recom- mended, however, that proper operation of the alarms be periodically verified in accordance with a procedure which is acceptable to the authority having jurisdiction, and that the Valves be inspected annually in accordance with the following inspection procedure. Any impairment must be immediately corrected. It is also recommended that fire protection systems be in- spected by a qualified Inspection Service. NOTES When testing alarms, notification must be given to the owner and the fire department, central control station, or other signal station to which the alarms are connected. Before closing a fire protection system main control valve for maintenance work on the fire protection system which 2-6.1.10 2 INCH V/1LVES STAR SPRINKLER INC. NO. DESCRIPTION .... QTY.PART 1 300 Ib. Water Pressure NOMINAL DIMENSIONS IN INCHES AND (MILLIMETERS) Gauge ......... 2 923001003 2 1/4' Gauge Test Valve 2 460051002 3 1/4' Plug ........ 2 CH 4 i' Angle Valve ..... 1 460481006 5 1/4'x 1.1/2' Nipple .. 1 CH 6• 1/4' x 4' Nipple .... 1 CH 7 1' x dose Nipple .... 1 CH a 2 3 D E r 2-1/2 and 3 INCH VALVES 4, 6, and 8 INCH VALVES NO. DESCRIPTION ..... QTY.PART NO. DESCRIPTION .....OTY.PART Page 1 300 Ib. Water Pressure NOMINAL DIMENSIONS IN INCHES AND (MILLIMETERS) 1 300 Ib. Water Pressure Gauge .......... 2 923001003 MILLIMETERS Gauge .......... 2 923001003 2 1/4' Gauge Test Valve .2 460051002 2 1/4' Gauge Test Valve .2 460051002 3 1/4' Plug ........ 2 CH 3 1/4' Plug .....:.... 2 CH 4 1-1/4' Angle Valve ... 1 460481007 4 2' Angle Valve. C .... 1 460481009 5 1/4' x 1-1/2' Nipple ... 1 CH 5 114"x 1-1/2' Nipple ... 1 CH 6 1/4' x 4" Nipple ..... 1 CH 6 1/4' x 4" Nipple .....1 CH 7 1-1/4' x dose Nipple .. 1 CH 7 2' x dose Nipple .... 1 CH CH: Common Hardwar VALVE PIPE SIZE NOMINAL DIMENSIONS IN INCHES AND (MILLIMETERS) WEIGHT LBS. INCHES MILLIMETERS A B C D E NPT (kg) ANSI DN PIPE O.D. 2 50 60.3 6-3/4 2=3116 5-3/4 8-7/8 3-3/16 1 7.5 (171.5) (56)(225) (81) (3.4) 2-1/2 65 71-n' ' 7-1/4 2-1/4 7 9-11/16 3-3/8 1-1/4 10.5 (184.2) (246) 186) (4.8) . - 65 76.1 7-1/4 2-1/4 7 9-11/16 3-3/8 1-1/4 10.5 (184.2) (57) (246) (86) (4.8) 3 80 88.9 7-3/4 2-1/2 7-1/4 9-7/8 3-11/16 1-1/4 11.5 (196.9) (64) (5.2) 4 100 114.3 8-1/4 3 7-7/8 13 4-1/4 2 13.5 (209.6) (76) (330) (108) (6.1) - 150 165.1 12-3/4 4-1/4 8-5/16 1 14-1/8 6-3/4 2 33.5 (323.9) (108) (227) (359) (172) (15.2) 6 150 168.3 12-3/4 4-1/4 8-5/16 14-1/8 6-3/4 2 33.5 (15.2) (323.9) (108) (227) (359) (172) 8 200 219.1 14-5/8 5-1/4 9-15/16 15-1/4 8 2 59.0 (26.8) (371.5) j (133) j (253) FIGURE 2 RISER CHECK VALVE TRIM AND NOMINAL INSTALLATION DIMENSIONS it controls, permission to shut down the affected fire pro- tection system must first be obtained from the proper authorities and all personnel who may be affected by this decision must be notified. Inspection Procedure: Before verifying proper operation of the system alarms, observe the, System and Supply Pressure Gauges. If the System Gauge indicates a higher pressure reading than the Supply Gauge, as may be the case for a variable pres- sure water suppy, a further inspection Is not required. Oth erwise, proceed as follows to inspect the riser check valve installation. 1. Close the Main Control Valve and make note of the Sys tem Pressure Gauge reading. 2. Gose the Supply Pressure Gauge Test Valve and then remove the 1/4 inch plug. 3. Open the Supply Pressure Gauge Test Valve to relieve the supply pressure. If necessary, be prepared to collec FLOW SPRING (IN CONTACT WITH CLAPPER) HINGE PIN '----------CLAPPER 4 thea 8 INCH VALVES SPRING FLOW ON CONTACT WITH CLAPPER) HINGE PIN CLAPPER. 2 thru 31NCH VAI VFc SPRI BUSK HINGI HINGE PLUG BODY CLAPPER ASSEMBLY 2-6.1.10 BUSHING (2) CLAPPER CLAPPER FACING SPACER -ACING 2ETAINER >ELF -LOCKING k.AP SCREW 6 and 8 INCH VALVES CLAPPER CLAPPER FA9ING FACING RETAINER LOCKNUT 2 thru 4 INCH VALVES SEAT RING FIGURE 3 MODEL S380 RISER CHECK VALVE ASSEMBLY the small amount of water that will discharge from the Gauge Test. Valve. Determine whether any one. -.of the'following•-conditions are present and correct any impairments: • If water continues to discharge from the open Gauge Test Valve, verify that the Main Control Valve is com- pletely closed. If water still continues to discharge and the System Pressure Gauge remains unchanged, there is leakage past the Main Control Valve and the Main Control Valve must be either repaired or re- placed. • If water continues to discharge from the open Gauge Test Valve and the System Pressure Gauge indicates loss of pressure, the RiserCheck Valve is not holding back pressure. Close the Gauge Test Valve, open the Main Control Valve, and then open the Main Drain Valve. This procedure may flush out any debris that is lodged::between the Clapper Facing and the Seat Ring. After flushing, dose the Main Drain Valve and repeat the Inspection Procedure. If there is an Indica- tion that the Check Valve is still not holding back pressure then it should be serviced in accordance with the Service Procedure. • If there are no indications of leakage past either the Main Control Valve or the Riser Check Valve then the valves are considered to be functionally acceptable. Replace the 1/4 inch plug in the drain port of the Gauge Test Valve and refer to the Setting Procedure section for returning. the system to service. Service Procedure: 1. Close the Main Control Valve. 2. Open the Main Drain Valve. Verify that the drainage water is being properly disposed of and that it will not cause damage or result in danger- ous conditions. 3. Wait until the sound of draining water has stopped and/or the inlet and outlet pressure gauges read zero pressure before performing any maintenance work on the fire protection system. 4. Remove the S380 Valve from the pipeline, and thor- oughly clean all interior parts of the Valve. 5. Raise the Clapper and remove any debris that may have become lodged on top of the Seat Ring. Inspect the Seat Ring for any damage. If the Seat Ring has be- come dented across the seat then the valve will have to be replaced. It impractical to re -face a Seat Ring in the field. 6. Inspect the internal parts of the Valve for any sign of damage, and replace all wom or damaged parts. The Clapper Facing should also be carefully inspected and replaced if there is any sign of deterioration due to age or chemicals in the water. The Clapper Facing may be turned over and reused if there are only minor Imperfections in the Facing due to any debris that may have become lodged between it and the Seat Ring. Remove the Facing, thoroughly Page 6 STAR SPRINKLER INC. 2-6.1.10 HINGE PIN TOP VIEW HINGE PIN PLUG NOTES Care must be taken to avoid releasing a compressed Spring before the Hinge Pin is replaced in order to prevent the possibility of injury. In order to be properly positioned within the valve, the Spring In. be wound approximately one-quarter tum. When the Spring is properly installed, one end of the Spring Kill be in direct contact with the Clapper and one end will be in contact with the Body, as shown in Figure 3. If the end of the Spring does not contact the Clapper or if the Spring unwinds as the ClapperAssemblyis opened, then it has been installed badcwards and itmust be reassembled in the proper orientation. lneomect reassembly of the Spring can prevent the Clapper Assembly from opening and closing property. f. Replace the Hinge Pin Plugs after applying a non - hardening type of pipe thread sealant sparingly to the male threads only. 7. Install the reassembled Valve in the pipeline in accord - 00 O ante with the Installation section. 8. Return the fire protection system to service in accord- ance with the Operating Procedure and then perform the Inspection Procedure. ? SIDE VIEW FIGURE 5 ORDERING PROCEDURE MODEL S380 RISER CHECK VALVE HORIZONTAL INSTALLATION Please Specify: 1 Model S380 Riser Check Valve 2 Inch (#6051) clean both surfaces With clean cloth and then reassem- 2-1/2 Inch (#6052) ble with the Facing reversed. 3 Inch (#6053) 4 Inch (#6054 •' NOTE 6 Inch (#6055) If the Clapper Faring is turned over or replaced, be sure to 8 Inch (#6056) t ^. securely re -tighten the;�`astener for the -Eaang Retainer 76.1 mm ((16057) (Loccnut for thru 4 inch (50 thru 100 mm) delves Self -lock 165.1 mm (#6058) ing Cap Screw for 6 and 8 inch (150 and 200 mm) Vahies). 2 Model S380 Riser Check Valve Trim, If the Clapper Assembly or Spring requires replacement, 2 Inch (#3996) proceed as follows: 2-1/2 & 3 Inch (#3997) 4, 6 & 8 Inch (#3998) a. Remove the Hinge Pin Plugs. Refer to Price List for for complete listing of Part b. Refer to Figure 3 and then note the Spring position Numbe s with respect to sizes, replacement parts, etc. within the Valve Body. c. Place the Valve with its outlet close to and towards AVAILABILITY AND SERVICE a wall or place a covering over the Valve outlet, and then remove the Hinge Pin. Star Sprinkler Inc. products and devices are available NOTE worldwide through a network of independent distributors. The Valve outlet must be covered In. order to prevent the Please contact Star Sprinkler Inc. for information and the possibility of injury when the Spring is released name and address of the Star distributor in yourarea. d. Remove the Spring and the Clapper Assembly from LIMITED WARRANTY within the Valve Body. e. Refer to Figure 3 to determine the appropriate Seller warrants for a period of one year from date of ship - Spring positioning. Replace the Spring and Clapper ment (warranty period) that the products furnished here - Assembly within the Valve Body and then while under will be free of defects in material and workmanship. holding the coils of the Spring down, re-insert the For further details on Warranty, contact Star Sprinkler, Inc. Hinge Pin. 7071 S. 13th Street Suite 103 Oak Creek, WI 53154 PRINTED IN U.S-A. 10-98 414-570-5000 • 800-558-5236 I tqCO/FtowContro//.Tyco Fire Products Technical Services: Tet (800) 381.9312 / Fa)c (800) 761.5500 Customer ServlaedSales: Tei: (414) 570.5000 / (800) 55$-5236 FW -(414)570-5010i1800).877-1295 Model DPV. i Dry Pipe valva, Lx#�erna/ Reeet��ri� 4 Inch (L�JVigO), p psi (i ?.2 hard � Flange x Flange or Flange x Groove General Description The 4 Inch (DN100), Model DPV-1 Dry to Pipe utp 2ftally�lontrorol thential hee flewlveBof water into a dry pipe fire protection sprinkler system upon operation of one or mors automatic spnnkiers. The DPV-1 el30 provides for actuation of fire alarms upon system operation. The Model DPV-1 features are as fol. lows: • External reset. • 250 psl (17,2 bar) pressure r +ing. • VniQue offset single Clapper design enabling a simple compact valve'I minimize Installation labor. • Ductile Iron construction to ensure a ilphtweight valve to minimize ship- ping cost. • A variety of iniot and,outlot conneo. tions. • Compact, seml-preasse.' bled and fWlyassembled, andeesy operete valve trim. • Simple reset procedure through the elimination of printing water. Dry pipe sprinkler systems are used in unheated warehouses, parking ga. rages, store windows, attic spaces, loading docks, -and other areas ex- posed to treszingtemperaturas,whom water filled pipe cannot be utilized, When set for service, the drypipe sprinkler system is pressurized with air (or nitrogen), The loss of pressure through an operated automatic sprin- kler In response to heat from a fire permhs the DPV-1 Dry Pipe Valve to open and allow a now of water into the sprinkler system piping. To help pre- vent false operations that occur due to water supply fluctuations, the mini. mum required air pressure is approxi- mately 18% of the normal static water supply pressure with an added 20 psi (1,4 bar) safety factor (Ref. Table A). Page 1 art 12 WARMW The Model DPY-f Dry PiQe Yalve de. sorted herein must be rn Wed and malntatned in compliance with this docunWK as weAas w1th the app/Ica. bio standards of ft Netiona/Fine pra- t WI? AssoaWffon, in ada68on to the stfidardsofany ortrerauthoov'rI ori ing lurisdic4an..991kz a to do Ivo msy impair the 6ffe9rfty of this device Theownerisrwsponsjblefor nt hftn. !ng their fire Pmtecltiion ssyysstiem and de - Woes M proper CPO ra�'no oondifion. The htstat>urg Wntractor or nwiffac. Curer shot►id be oorboted relative to any quesSans. Technical Data Approvals: UL and C -UL Listed. FM Approved. Dry Pipe Valve: Tho 4 Inch (DN100), Model DPV-1 Dry Pipe Valves are for vertical installa- tions (flow going up), and they are rated for use at a maximum service pressure of 250 psi (17,2 bar). The Valve dimenslons are shown in Figure 7, and all of the ports are NPT threaded per ANSI Mandard 131.20.1. Flanged inlet connections are drilled per ANSI 818.1 (Class 125) or 1SCJ 2084 (PNf0) specifications, as re quired. The grooved outlet connec. tions, as app9cabte, am cut in accord. ance with standard groove apeeifloations for deal pipe. The are suitable for use with �ooved endpipe couplings that are listed or approved for fire protection system service. Available combinations of inlet and outlet eonnectIons. are detailed in the Ordering Procedure section. • NOTE For a system working pressure in ex- oow of 175 p9i(12,1 bar) up rn250 ps1 (17,2 bar), the banged eonneetfon(s) FEBRUARY, ZOOZ TFP1041 (2-2.1.32) Rage 2 of 12 WN, 10 TFP1041 FIGURE 1 4 WH (DNI 00) NOVEL DpV.1 DRY PIPE VALVE —ASSFUSLY— Y NO. DESCRIPTION Q EF i1 1 Vabm BodY ....... 1 NR 2 Air and Water 12 Seat ............ 1 -NR e 8 HmWe Gomer ... 1 See (a) 13 4 Handmie Caver Gasket .......... 1 See (d) 7 I:F+ RE$Er 5 1/2-13UNC x i' tax Fia3d Cap AS ASSEMBLY. tS 14 PL screw........... 8 CH S Clapper... , ...... i See (01 15,10 7Clapper Fadng .... 1 Sea (c) or (d) 9 e 04p$r Facing Hetawnp Plate .... 1 See (c) 1..0 8 19-M UNCx 1/2' Sodtat How cap SMW ...........7 899(c) 10 Clappettinge PIA ............. 1 $oe (b) 11 Roset Knob ...... 1 qw (e) 12 Reset SGS ..... 1 Seem 13 Reset Bushing .... 1 See (e) 14 Reset Bushing 06111ng........... 1 See (d) or (e) 15 Rest Plunger O•Ring .......... 1 See (c) or (e) 0 15: Reset Plunger..... 1 See (e) ,2 17 Reset Lnoh p Subaasernbly .... 1 See (B) f 18 Dow Corning {'53452 p Cj Flouroemccns r t GF0440,16 g ..... 1 Sea (d) or (e) ` ll 1 4 NR _NW Replaoeabla CH: common Hardware REPLACEMENT PARTS g NO..DMOMPTION Pm 0 (a) Hanoole Cmr ...... 92-349.1.401 Nily .... 92so9.1�402 OjCWpW C�r Inciudea 8nw 6 ...... 02348-i4W (� FWPO Parts .. Includes Itomm 4.7,14,15.18....... 821-404 5 (a) Reset Plunger Parts tot Includes tterw '-�--� 11 through 10, 92-SW1 +{05 FIGURE 1 4 WH (DNI 00) NOVEL DpV.1 DRY PIPE VALVE —ASSFUSLY— Y IrPP1DA1 MaximumSystem Air Vater Supply I reestrre Pressure, I age, PSI 1 psi 5o 1 29.35 75 83.38 tao � as • 45 125 42.49 150 46 - 5e 17552.60 200 56 - 64 229 60.68 250 65-70 iABLE:A SYMM AIR pRE'b`SUNi: Of the DPV•1 must bE adapted wlfi flange to groove adapters. The flame fo 9M0ve adapters wilt pe rttlt a simple transitten between the 250 psi (1.7,P bar) tared DPM and' pca- rtents of ,a higher pressure %finGg than Class 125 kinges and flanged flthVs Which arp llMftvd 10 176 PS/ (12,1 bar). • Theflan to groove adapters must be sekotedbaW on their hit ving a maxi- mum wanking Pressures for the antici- pated 0vndiGons. The use of Central Grooved Piping Product Rlgare 71 F/8rige Adapter is recommended. Components of the' 4 Inch (DN100) dhnSrThe Body HanoleCoveare ductile iron. The Handhole CoyerGas• ket is neoprene, and the dapper Fao- Ing is EPDM. The AlMater Seat Rang 's brass, the Clapper IS upper, and oath the Clapper Retaining Plate and Laton are bronze; The Hinge Pin is aluminum bronze, and the fasteners for the `llandhole Cover WV carbon steel. Valve Trim:\ Installation durenslons are given in Figura 7, and the Valve Trim is fllus- trWed In Fures 4 and 6. The Vg Trim forms s part of the laporntoly list Ings and approvVj of the DPWi Valve and is necessary for the proper op®ra• tion of the DPP -1 Vaive. Ea.^h paukage Of trim indudes the following Items: • Water Supply Pressure Gauge • SYst*M Air Pressure Gauge page 3 of 12 W�elYleeee■Y■Y■■■I■■�!!!1■■�l■I � .A■1■MEMO* 1■■■■E�!!!!1■l1.� OMENS iiiiiir'A''r q aiiiiJDAMON WN yam 1.11 ■l�llllllllllll���■■fi�OEM �i��II11111111t■■■■I�lINS �I■�������IIA�II��r����low II�111111111111���I�I111�� ' mill 1F.41 ■■rt■aaaafnull■rr.�■■■■aalllw .. ■■w/�����IIIIIII�►ii!■■■��� � . ■/#111M11111111►I1•■■#S#i�/ NM■#IIII111111►.ain#■slll■tlt ' 11■l1111111111!ilaa■■■lRl�a Nonnimar, SEEMS mama anomaly soon Raw"RE i�iiii�rl%�11i iiiliEif�i 1 �»1 • #■g#111/111illlarNl##illy i■iR#/1l11111t1mossallion 1 rlr,.���.�I.I.R■moon mmm•.Ger.er.r. r�rr,R ww■w....s.i�..�i�Ye 41..w1 • ■!fes■■■■;MEN ■■Y■Yll.. w. wy q, •■■1■■■� , ��ate■e■■■■a■■■■,r��lele■er• ■GY!■■■■■n.■YAw11l.■■■tom(! ■'I■■..IIMNM.1�IIf,.■■■■■■1•taM"■.lrt /.l..\t■■/ Y.YIII�.■■■ ■l���%�l��ulll�■■tea■■saw 1 1 J 11 11 .11 :11if ■ Air Supply Conn*00ns • Main Drain Valve • LOW Body Drain Valve 1 • Alarm Test Valve • Automatio Drain Valve • Drip Funnel TE When the SystemDprassrue Is,greater tiler 976 ps! (f2, ! fast . proWshn is to be toads to r4place the standard order 300 P81 (20,7 bar) Water rauge. shown In 17re ordered B00 p (41,4 bar) Water Pressure Gauge. Air Su ply; Table K shows the system air pressure equirementa age funotion of the water suFply pressure. The air (or nitrogen) pressure in the sprinkler system is rec- ornmended to be autOmaUmllymain� Wined by using one of the following Pressure maintenance devices, as ap. proprk te; • Model AMD Air Maintenance De- vice (pressurd reducing typo), • Model AMD -2 Air Maintenance De- vice (compressor control type). • Model AMD -3 Hi trCgen Mainte• nance Device (high prei-quire reduc- In9 type) The Pressure Relief Valve (Iter%4 - Pig. 4) is factory set to relieve at a pres- SUM of approximatlitfy 45 psi (3,1 bar). If they normal system air pressure Page 4 of 12 1PFPiGP41 . 1 ` NPT SIR SUPPLY PORT Oi 112" NPT WATER SUPPLY PRESSURE & ALARM rwT PORT CLAPPER ASSEMBLY LATCHED OPEN AIR PRESSUP 70 SYSTEM SYSTEM CLAPPSR CLAPPI=R \. `ASSEMBLY ASSEMBLY IN SET PULLY OPEN POSMON CLAPPER LATCH PIVOTS TO ALLOW c CLAPPER ASSEMBLY TCS FULLY OPEN 1 314- NPTALAKA--T-"T-- y �_ �, • r r PORT OPEN TO ATMOSPHERE ALARM PORT Cit ,s y WATERFLOW TO ALARM CLAPPER " xt ••` �,� " ;;Ayr. . ASSEMBLY FROM FROM .AIR WATER SUPPLY WATER SUPPLY Ste. FIGURE 3A FIGURE X 51=T POSITION - WATER 03 ALARM SEAT � ON SEAT POS DRAIN FROM SYSTEM AiN FRFROMDR AiN u1 VALVE INTE=RMEDIATE COMPLETE WAT6FIWAY CHAMBER PUSH HERE FIGURE 38 TO RESET VALVE 3ET POSITION >' Y' INTERMEDIATE R5SET CHAMBER �. KNOB 314" NPT LOW BODY DRAIN'." }`b POFVr WATER SUPPLY SHUT OFF FIGURE 30 DRAIN PokmoN RESET ASSEMBLY CLAPPER LATCH PIVOTS TO • CLAPPF1i UNLATCH [PPS CLAPPER ASSEMBLY v NPT MAIN DRAIN PORT WATER SUPPLY SHUT OFF FIGURE 3E RESET P -OSI lT ON MURE 3 4 INCH (DNIOO) Alopff . DPV 1 DRY PIPR VALVE �- WAND OPol POSITIONS — PPER ?MBLY EATER TFP1041 !s lass than or exceeds 40 psi (2,8 bar), then the pressure Raliet Valve must be reset to relieve at a prewuro that Is in a000rdanoe with the Authority Having Jurisdiction. Quick Opening Device; As Pipe Vale may b e ehe eqquie�d Vwith the Model ACC -1 Dry Pipe Valve Accalsrs- tor. When the ACG -1 Accelerator i5 to be need with the DRV 1 Dry Pipe Valve the Acceieratar Trim shown in Figure 6 is utilized. The ACC -1 is used to reduce the time to valve actuation following the opera- tion of one or More automatic sprin. klers. In some cases the ACC-1may W required to meet the requirements of the National mire Protection Asso- gration eater than 00 gallonsn�18801iitres). . Patents; Features Of the Model DPV 1 Dry Pipe Valve are patent pending, operating The Model DIV 1 Dr `Pipe Valve is a differential type valve that utilizes a substantially lower system `(iqr or nitro- gen) pressure than the supp(water) Pr&sure, to maintain the set R Sidon shown in Figure 3A. The differential nature of the DPV-1 is based on the area difference between the air seat and the water seat in combination with the ratio of the racial difference from the Hinge Pin to the centerofthe Water Seat and the Hinge Pin to the center of the Air Seat. The difference is such that 1 PSI (0,07 tsa) of system air pres- sure oar hold approximately 5,5 psi (0,38 bar) of water supply pressure. The minl!num system air ot,.nitrogen Pressure (Ref. Table A) Is, therefore, required to`bbe approximately is% of the static water supply pracum, plus a 20 PSI (1,4 bark safety factor, to help,. Prevent a false Operation that might otherwise occur doge to water supply pressure fluctuation', The Intermediate e6mber of the DPV-1 is formed by the a(ea between the Air Seat and Water 5ea'ta8 shown In Figure 813. The Intermedia'7id,81ham- ber normally remains at atmosOeric Pressure through the Alarm Port bon. n0atign and the valve trim to the n6i.- mallY open Automatic Drain Vaive\i (item 6, Fig. 4). Having the Intermed - ate Chamber, Figure 36, open to at- mosphere is critical to the DPV-1 Valve remaining set, oth¢rwise the full result - Ing s op of the Clappergssembly mnnot be realized. For example, if the sys- tem air pressure is 40 psi (2,7 bar) and there was 26 psi 0,7 bar) pressure trapped in the intermediate Chamber, the resulting pressure across the top of the Clapper would only be 15 psi (1,0 bar).This pressure would be insuf- flclent to hold the Clapper Assembly closed against a water supply prey. sure of 100 PSI (6 9 bar). It is for IN$ reason that the plunger of the Auto- matic Drain Valve must be depressed during several of the resetting steps, as well as during Inspections, making certain that the Automatic Drain Valve Is open. When one or more autongitic sprint klers operate in response to a fire, air pressure vyittSin the system piping is relieved iliftgh the open sprinklers,When the ale pressure is sufficiently reduc@d, the water pressure over- comes the diff0tontial holding the Clapper Assembly closed and the Clapper AsSemblY Swings clear of the water seat, as shown In Figure 3C, This action permits water flow into the system piping and subsequently to be discharged from any open sprinklers. Also, with the Clapper Assely open, the Intermediate chamber is sur- lied and wader flows through the alarm part (Ref. Figure 3B) at the rear of the DPV 1 YAW to actuate system water flow alarms. The flw fnxn the alarm port is also sufficient to close the oth- erwlse normally open Automatic Drain Vaive (Ref. Figure 4 or 5), After a valve actuation and upon sub- sequent closing of asystem main con- trol Wive to stop water flow, the Clap. per Assembly whll latch open as shown in Figure 9D. Latching open of the DPV 1 will permit complete draining of the system (including any loose scale) through the main drain port, During the valve resetting procedure and after the system is compigtety drained, the external resist knob can be easily depressed to externally un- latch the Clapper Assembly as sown in Figure 3E. A$ such, the Clapper Asscmby is returned to its normal set position o faclfltate 8ettih of the dry pip' sprinkler s stem, without having to ramrnre the Handhole Cover. Pa Glc 5 Of 12 Installation NOrEs Proper operation of the Mcval ppd,r Dry Pipe valve depends upon its trim befog installed to accordance with the fnstrue8ons given in this Technical Data Street: Failure to follow the ap- prCpriats flim diagram may prevent the APV -1 Vaive from iunctlowng properly, as weft as void listings, $p. provals and the manufacturer's mr- ranges. Failure tb latch open the Clapper As. sembly pnor to a system hydroctat90 test may result in damage to the Clap= parA$sembly. The DPV- i valve must be installed in a reaaifly visible and accessible loca- tion. The DPV-I Valve and aesoclafed frim must be maintained et a ralnimum tam- pendure of 40°FI40C Heat tracing of the DPV-7 Valve or its associated trim is not,prmitted. Heat tracing can result in the formation of hamlenodminoral dopoe is that aro ca- pablo of pnsvenbng Proper operation. The Model DPV/ 1 Dry Pipe Valve is to be installed in accordance with the fol- 1OWing criteria; Step 1. All nipples, fittings, and de- vices must be clean and free of scale and burrs before Installation. Use pipe thread sealant sparingly on male pipe threads only. Step 2. The DPV 1 Valve must be trimmed in accordance with Figures 4 or 5, as applicable_ If the DPV 1 Is to be equipped with a Model ACC -1 Dry Pipe Valve Accelerator, refer to the Teohnical Data Sheet for the ACG -1 and install the ACC -1 using the Axel- erator Trim as shown in Figure 6. Step & Care must be talon to make sure that check valves, strainers, globe valves, etc, are Installed with the flow arrows In the proper direction, Step 4. DrAIA tubing to the drip funnel must be Installed with smooth bends that will not restrict flow. Step 5. The main drain and drip tunnel drain may be interconnamed provided AL check'valve is located at least 12 Inches (300 mm) below the drip funnel. The Low Body Drain Valve (Item 8 - Fig.4j may be piped so as to discharge into the Drip Funnel or to a separate drain. Step 6. Suitable provision must be made for disposal pf drain water, Drainage water must be directed such that It will not Cause aooldental darn. Age to property or danger to persons. Page 6 of 12 TPP1041 L, 4 6 SLOPE 9 27 DOWN LOCATION 19 FGR OPTIONAL � ELECTRICALLY 28 SUPERVISED C� N,O. ALARM CONTROL yy VALVE (6VS•314") 15 1t3 {GREEN TINT) 26 6 25 � 1 26 1 67 38 r-! 40 7 9 36 1 2,50 psV 1750 kPq 14 `Drip Funnel ....... 1 192.343-1.007 Air0re5bure 31,.2' Vern UVI's . , .........1 82 43.4 i 12 1 82-032.1.002 2 800 piC 2000 kPa 1/4" Tube, Waster Prassur6 24" Lang ; ........ ` Gauge..'.. . , .....1 92343.1.005 2 CH 3 1/4' Gauge last le Plug .... , .....1 CH Valve , , . , .... . , . 2 46.005-1-002 CH 4 1,4" Pressure 1" Plug, . , ........1 ..CH Relief Valve, .. : -1 92343-1-020 CH d 112' Angle Vaive ... ! 46.048.1-004 1 CH 6 Model AD -1 1/2" 806 Elbow ....1 CH Automatic 112' 46" Elbow ....1 CH Drain Valve .......1 &793.1.004 2 CH 7 112' mail Valve ....1 460.~7-1-004 8 112' SMng Deducing Tee ... - , 8 CH Check VW" - ... , .1 46-049.1-004 10 x 3' Nipple. ,1 0 3/4" Angle V01ve ...1 4"8.1-005 1 CH 10 3/4" &Mng Check Valve .... , .1 46 -Do i4 0"i 11 2'AngloVolvo ....1 46-048-1-009 314' X CI066 12 Drip Funnel Connector ........ 1 92-g1 t •1-005 CFI 1S Drip Funnel 314" x 1.1/2' Bracket ...... , ...1 02,211.1.003 Nlppla ........... 3 17 22- � I se 41 85 r ✓ 2 � 2t 20 28 3 99 1 30 7 NO. DESCRIPTION CITY, PIN 14 `Drip Funnel ....... 1 192.343-1.007 15 31,.2' Vern Redu01119 Tae .....3 Fitting ........... 1 82-032.1.002 16 1/4" Tube, 24" Lang ; ........ 1 CH 17 114" Plug ..... , .. - 2 CH 18 le Plug .... , .....1 CH 19 W4" Plug .........1 CH 6% 1" Plug, . , ........1 ..CH 21 112" Union , .......1 CH 28 014" UNon ........ 1 CH 23 1/2" 806 Elbow ....1 CH 24 112' 46" Elbow ....1 CH 25 1/2, Tee .. , ...... 2 CH 2f. V2' x 1/40 x 112' Deducing Tee ... - , 8 CH 27 1,7"x V2' x 114' 10 x 3' Nipple. ,1 Re5wng'lbe ... , , 1 CH W t.� NOTES; — 1. OW FIGURE 3 FOR VALVE PORTIDENTIFICAT1ON, 2. 170UTE 114" TUBINGA ITEM 16, TO DRIP FUNNEL,1TEM 14. 3- SLOPE 3/4' ANGLE VALVE, 12 ITEM 0, DOUVN TOWARD 134CK OF VALVE TO FACILRATE SUFFICIENT Law BODY DRAINAGE. i$ ' 11 .. 14 - 4 INCH (DN100) MODEL DPV-1 DRY PIPE VALVE NO, DESCRI0954 QTY. Ftw 28 V4" x 112` x 314" Redu01119 Tae .....3 CH 29 1"x 1'x1/2' Reducing Tee .....1 CH 30 Vd' x 3` Nipl5la . • .. 2 CH 31 1/9, x Close Nipple ........... 2 CH 82 112" x 1.112' Nipple ........... 7 CH 39 112' x 2" Nipple ....1 CH 84 I)V x 2-112` Nipple ......... , .1 CH 85 10 x 3' Nipple. ,1 CH 99 1/2" x 3-1/2' nipple . ...... , .1 CH 37 314' X CI066 Nipple . - ... 2 CFI 38 314" x 1.1/2' Nlppla ........... 2 CH 39 SW x 2' Nipple, . - -1 CH 40 8!41 x 9' hippie . • ..1 CI{ 41 V x 4Nt)* .. , .. i CH 42 2'x4-11' Nipple ...........1 CH All Fittings and Nipples 1 gra Gelmilzed RGURE 4 41NCH (DNIW) MOVE. DPH DRY PIPE VALVES — EXPLODED VIEW OF VALVE TRIM — -- TFP1041 1 IM INCH NPT 314 INCH NPT �." CONNECTION CONNECTION AIR SUPA y t FOR OF11ONAL TD DRAIN CONTROL VALVE —� ACCELERATOR (NORMALLY SYSTEM 112 INCH NPT AUTOMATIC 1/4" OPEN) AIR SUPPLY CONNECTION DRAIN VALVE TUBING PRESSURE FOR WATEAFL,OW- GAUGE SLIDE PRESSURE ALARM Down SWITCH a 3/4 INCH NPT a a CONNECTION e FOR WATER MOTOR ALARM 142 INCH NPTCONNECTION FOR SYSTEM �/ 1 AIR SUPPLY�"� Ot l , TEST VVALVE " rove, (NORMALLY C .. COED) I 1 INCH NPT LOW BODY 8 CONNECTION DRAIN VALVE FOR LOCAL (NORMALLY SPRINKLER CLOSED) DRIP SYSTEM FUNNEL - WATER SUPPLY 1_71141N NFT PRESSURE CONNECTIOGAUGE N TO BRAIN Page 7 of 12 MAIN DRAIN VALVE (NORMALLY CLOSED) 2 INCH NPT CONNECTION TO DRAIN 41NCH (DNioo) MODEL DPV 1 DRY PiPE VALVE NOTES: 1, INSTALLTRiMASSUSLiESIN ALPHABETICAL ORDER. 2. SEE FIGURE 3 FOR VALVE PORT IDENI'1'IFICAT'ION. S. ROUTE 1/4" TUBING TO DRIP FUNNEL. 4. SLOPE ASSEMBLY S DOWN TOWARD BACK OF VALVE TO FACILITATE SUFMOiENT LOW BODY DRAINA4E. 4 INCH (DNIOVO MODEL ppy 1 DRYF/PE VALVES — ASSEMBLYY PROCEDURE FOR VALv6 TRIM Stepp 7. Unu�ed pressure alarm switch $n�/or water , otor alarm Connections most be plugg Step Q. The Press a Relief Valve pro. Aided with the Valve > im is factory set to relieve at a pressure of approxi- mately4S psi (3,1 bar), Which can typi- cally be used for a maximum normal system air pressure of 44 pal (2,8 bar). The Pressure Relief Valve may be re- set to a lower or higher pressure; how- ever, it must be be reset to relieve at s he requirements of the In � ho � Hav' Ing Jurisdiction. To reset the Pressure Relief Valve, first loosen the jam nut and then adJust the cap accordingly -- clockwise for a higher pressure setting or,00unter• clockwise -fora lower pressure setting, After verifying the desired pressure joWng, tighten the jam nut Step 0. Installation of an Air Mainte- nance Device, as described in the Technical Data Section, Is reeom• mended, Step 10. An Inspector's Test Connec- tion as required By NFPA 13 must be Provided on the system piping at the most remote location from the Model DPV i Valve. Step 11. Conduit and electrical con- flootlons Are to be made in accordance with the requirements of the authority having jurisdiction and/or the National Electric Code. Step 12. Before a system hydrostatic test Is performed in aaoordanCc with NFpA 13 system acceptance test re- quirements, the Clapper Assembly is to ba manually latched open (Rat. Fig. ,M); the Automatic Drain Valve (Item 6, Fg. 4) Is to be temporarily replaced with a 1/2 inch NPT plug, and the HandhWe Cover Bolts are to be tight- ened using a cross -draw sequsno@. valve Setting Procedure Steps 1 through 12 are to be per. formed when Initially setting the Model DPV 1 Dry Pipe Valve; after an opera - tonal test Of the fire protection system, - Or, after system operation due tg a fire. Ste 1. Close the Main Control Valve. andolose the Air Supply Control Valve (Fig. 5), Close the Accelerator Control Valve (Fig. 6) as applicable. Step 2, Open the Main Drain Valva (F+g- 5) and all allxiBary drains In the system, Close the auxiliary drain valves after W Aterceases to discharge, Leave the Main Drain Valve open. Step 3. Deere— the plunger of the Automatic Droln Vahre (Flt, 6) to verity that kis open and that the DPV-f Valve IS completely drained. Stip 4. Open the Optional Alarm Con- trol Valve (Fig. 4), as applicable, if It was closed to silence local alarms. Step S. As necessary, replace all. sprinklers that have operated. Re- Page 8 of 12 PRESSURE CONTROL VALVI! a TO SYSTEM PIPING GAUGE (NORMALLYWEN) DRY PIPE VALVE VENT A INCH (DN100) ACCELERATOR PLUG ACCELERATOR 7 AAOD0.DPV i I . PRESSURE PIPE VALVE RESTRICTION ACCESS PLUG Rr*r�' MOB GAUGE 5 t WITH T'RiM . DRY PIPE VALVE 7 owRiFmO V QTY PIN I X 14 ) g" l 8 TM0411 260 psif 1760 kPa ' _ 7 Air Pressure 2 1 Gauge............ i 92.343.1.012 6 0 a 1/2'Y -&miner ....1 62 953-1-008 6 1/2' Globe Valve ... i 46.047-1-004 7 1/2' Swing7 4 Chcdc Valve ......1 46.049.1.004 10 I�1 1/2" Uniwn ........ 2 ^vH 1/2' a0' Elbow ....s ON a .� 1-112, Nipple • ...6 CH 7 6 1/2' x T Nipple ....1 CH — 1/2' x :-i i2" 6 1/2' NPT Nipple ...........1 CH 1/2'X5412' ACCELERATOR TRiM CONNECTION Nipple ...........1 CH TO DRY PIPE VALVE INTERMEDL4TE CH; Canon Hardware CHAMBER FIGURE 6 4 INCH (DMHOa) NOVEL APV -1 DRY RIPE VALVE --• OPTIONAL MODEL ACC -1 ACCELERATOR AND ACCELERATOR TRiM -- place ent sprinklers must be of the same Wpe and temperature rating as thus®hich have operated. NOTE In or ') , to pravent the possibility of a subse0venf operation of an over, heated solder k sprl»lder, any sb/- type der ' rinktera whkh were possi- bly d to a temperature greater than the maximum rated ambient must be te�"Maed. Step 6. rush. down on the Reset Knob (Fig. 3E) to alloy* the Clapper Assem- bly to resect. `\. step T. Pressurze the system with air (or nitrogen) to 4 psi (1A bar), and then Individually open all auxiliary, drain Valvas in tht\ system piping to drain any remaining water In trapped sections. Closed:tD" n valve as soon as water can discharge. Also partially open theLBody Drain Valve (Fig. 6) to assure that the riser is completely drained. Close the Low Body Drain Valve as soon ..as water ceases to discharge. 5t9a 8. Refer to Table A and then re- store the system to the normal system air pressure as necessary to hold the DPU 1 Valve closed. Stop 9. Depress the plunger on the Automatic Drain Valve to make sure it Is *pan and that there is no air dis- charging. The absence of air discharging from the Automatic Drain Valve Is an indica- tion of a propody set air seat witiiiriths DPV 1 Valve. If ams discharging, refer to the Care and Maintenance section under Automata Drain Valve inapeo- tion to determinelcotrect the cause of the leakage problem. Step 10, if the OPV 1 Is equipped with a Model RCCA Dry Pipe Valve Accel• orator, refer to the Toohnical Data Sheet for the ACC -1 for resetting in- structions, and reset the ACC -i. Step 11. Partially open the Main Con - Aral Valve. Slowly close the Main Drain Valve as soon as water discharges from the drain connection. Depress Ow plunger on the Automatic Ofain Valve to make sure that h is open and that there is no water discharging. The absence of water discharging from the Automatic Drain Valve is an Indication of a properly set crater seat within the DPV 1 Valve. it water is dis- charging, refer to the Care and Main- tenance seotion under the Automatic Drain Valve inspection to deter- mine/correet the cause of the leakage problem. H there are no leaks, the DNA Valve is ready to be placed in service and the Main Control Valve roust then be fully opened. TY-01iA After setting a fire protec on system, notify the proper authorities and ad - V/" thosA. POsponS619 for monitoring proprietary and/or central station alarms. Step 12. Once a week after a valve is reset foNowing an operational teat or system operation. the Low Body Drain Alve (and any low point drain valves) should be panially opened (and then subsequently closed) to relieve drain- baek water, Continue this procedure until drain-baek water is no longer pre- sent. TFP1041 Page 9 of 12 1S" (am mm) (30D mm) 050 mm) (20121 o mm} (ass ,te) 1 1 I OpnONAL ' y MODILACG1 _ I I I ACCELERATOR7&TRIM �f I I �r-- I I t _ ­ L i 24.1/2" (625 mm) 1�•tt4" _ _ _ I I (44D IMM) 15/8"---^�-• (348.1 mil FxF or FxG RSVRE T 4INCH (DN1017) AOODE'L 0PV-1 DRY PIPE VALVE ` — NOAlML INSTALLATION DIUENS101VS — Care and Maintenii ce 'The following procedures and Inspec. tions should be performed as Indi- cated, In addition to any specific re - Impairment mus of st by mhe Fmediately cor- rected. The owner is responsible for the in- opection, testing, and mainteronce of their fire protection system and de - vim in compliance with this docu- ment as well as with the applicable standards of 1he Natlonal Fire Prcteo- tion Assoolation (e,g., NFPA 25), in addition to the atandards of any authority havi jurisdictlon. The in- stal(inpcontia or productmanufao- turer should ire ntacted relative to any Questions. It is raoommandeq that automatic sprinkler systems,. be inspected, tested, and maintained by a qualified Inspection Service: Nt?M ` The operational test proobabre, and waterlfoa+ pressure alarm test proaa- dure Wdl rarult in operation of the as- $008t6d alarms. Consequently, nofffl- carion must first he given to #W owner and rine fire department central sta- *n, or othersfgnal station to which the alarms are connected. Before 09sing a Are prateation system main aon"I valve for melntenance warkon the fire protection system that riconirols, perrrdsslorr toshutdom7 the affected fife proteafron Systems must first be obtained from the proper authorities andel personnel who may be effected by this decision must be nodfied. Annual Operation Test Procedure Proper operation of the DPV 1 Valve VA, opening of the DPV 1 Valve dur- ing a fire condition) should be verified at least once a year as follows: stop I. if water must be prevented From flowing beyond the riser, perform the following steps. • Close the Main Control Valve. Open the Main Drain Valve. • Open the Main Control Valve one tum beyond the position at which water just begins tc flow from the Main Drain Valve, Close the Main drain Valve. Step 2.Op®n the system's inspector's Test Connection. 'Step 3. Vedlythitthe DPV 1 Valve has operated, as Indicated by the flow of water Into the system and that all wa- terflow alarms operate properly. Step 4. Close the system's Main Con- trol Valve. Step S. Reset the DPV 1 Valve In ac- cordance with the Valve Setting Rroce. duro, It is recommended that the require- ment of AI PA 25 to anrwagy lnspoct the Inside of the vatve be peftmad at tills time and prior to resetting the DPV•I Valve. Rater to the Aufornatic Drain Valve Inspeotion sub -section Steps 2 through 5 for Inshtactione with regard to the inspection of the Clapper Facing. Quarterly waterflOW Alarm Test Procedure Testing of the system waterflow alarms should be performed quarterly. To test the waterflow alarm. open the Alarm Test Valve, which vdfl allow a flow of water to the VWterflo►vipressure Alarm Switch and/or Water Motor Alarm. Upon satisfactory compietlon of the test, close the Alarm Test Vaii e. Water Pressure Inspection The water Pressure Gaugo is to be inspected each weals to ensure that normal system water pressure Is being maintained. Air Pressure Inspection The Air Pressure Gauge is to be in- spected each week to ensure that nor- mal system air pressure is being main- tained. Page 110 of 12 Autotrmtic Drain Valve Inspection The Automatic Drain Valve should be Inspected each week by depressing thv piungcr and checking 'tc ensure that the Automatic Drain Valve is not dicoharging water and/or air. A dis- charge of water and/or air is an Indica- tion that the air and/or water seats are leaking, which could subsequently cause a false operation should the in- termediate chamber become Inadver- tently pressurized. It leakage is present, taloa the DPV-1 Valve out of service (i.e., close the main control valve, open the main drain valve, close the airsupply control valve, close the Accelerator Control Valve aspticable. and open the In- spector's est Connection to miieve the system air pressure to 0 prig as iriftatod on the System Air Pressure Gauge), and then after removing the Handhote Cpver, Perform the following steps: Step. t. Make sure that the Seat Ring is dean and free of any nicks or signifi- cant scratches. Step 2. Remove the Olapper Assem- bly from the valve by first pulling out the Hinge Pin. Step S. Disassemble the Clapper,Fac- ing R.eteiner from the Clapper so that the Clapper Facing can be removed and Inspected. Make sure that the Clapper Facing does not show signs of compression set, damep, etc, Re - piece the Clapper Facing if there Is any signs �f wear. Step Clean the Clapper Facing, Clapp , and Clapper Facing Retainer, and t reassemble the fClapper As. sem bly.' Step 5. einatali the'Clapper Assem- 61ywith i Hinge Pin and then reinstall I he Hand ole Cover. Limited Warranty Products manufactured by Tyco Fire Products are warranted solely to the original Buyer for ten(10) years against defects in material and work- manship when paid for and properly installed and maintained under normal use and service. This warranty will ex- pire ten (10) years from date of ship- ment by Tyco Fire Products. No war- ranty is given for products or components manufactured by compa- nies not affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse, improper installation, corro- sion, or which have not been Installed, maintained, modified or repaired in ac- oordanoe with applicable Standards of the National Fire Protection Associa- tion, and/or the standards of any other Authorities Having Jurisdiction. Mate- rials found by Tyco Fire Products to be defeetive shall be either repaired or replaced, at Tyoo Fire Products' sole option. Tyco Fire Products neither as- sumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. Tyco Fire Products shat of be responsible for sprinkler jFoem-dwign errors or inaccurate or incomplete Information sufplied by Buyer or Buyer's represents Ives. IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE, IN 0014 - TRACT. TORT, STRICT LIABILITY OR UNDER ANY OTHER LEGAL THE- ORY, FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL. DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR CHARGES, RE- GARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES, AND IN NO EVENT SHALL iYCO FIRE PRODUCTS'Ll- ABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRiCE. TFP 10411 Ordering Procedure All orderas for Model DAV 1 Dry Pipe Valves, trim, accessories, and replaco- ment parts mast Include thv de8Cllp- tion and Part Number (PIN), where applicable. DPV•1 Valve with Factory Aasernbled Galvanized Trim: Specltr: 4 lydVDN100 Model DPV 1 Dry d GalvValve with n) -9d Trim and (6peo�In et x Cullet) end Connections, P/N. NY)• ANSI ofiled•FlarVe x 4.50 hath (114.9 mm) O.D. (PO 11 ............... PIN M409.2-413 ANSI Oftl Flange x AN3l Drdlad 118ftnge • • ....... PIN 52.909.E-019 X 4.5D Inti 14A 01M) O.D. Iarc ................. P1N 68%3092-218 ISO DM W Fianp@ x ISO Drui4d FWV*a ............... PIN bz20&2-118 I 0PV-1 Valve; I SPecitr, 4 Inch/DN100 Model IPPV 1 �...IDry P4M Valve with (s ai� inlet x Outlet) end Connections, PIN (Spee(fh. ANSI Drilled Flange x 4.50 Inch (114,8 mm) 0.0. l G(Wve.. ..- ...... PIN 62-409-1.416 ANSI Ofto pj�g i x ANSI Ddled IFknged •••.•.......... PIN 62.809-1-013 IIso Dmod FlaarlaQ X 4.50 keen (114,0 mm) O.D. wom ................ P/N f2409-1-213 rso DOW Fimpe x ISO Ddw (aaWd .............. 1'/1118E-0OS-1-119 Galvanized DPV-1 Trim Ref. Figure I~): pedfy: 4 InLt vpV t teem(-Prerls- sembled Galvanized Trim, PIN 52-309.2-001, OptionAl Accolerdtor. 8paz&Y- Model RCCA Dry Pipe Accel- erator, PIN 52-311.1-001. Ca venk ccel rator Tft.- ,or MiodelBbPV 11lvan1 Dry ApeAccelerator ale, Prim IN 52-311-2-010, 0001`01600 PSI Water Pressure Gauge: Specify: 600 PSI Water Pressure GAuga, PIN 92.843-1-004. Accessories; Order the Technical Data Sheets for the following, 03 applicable, for details and additional accessarles: Model PS70.4p Paltlatr Elaa:tric Waler9aw pn;iluro AIMM Sikh................ Modal %WA1 P/N 64481-1.02 wlklarMaAvr. . tlloAkum atVID�. • • " • • • • • P/N 62.430.1-001 Ar Maintenance EWOO................ 16bdvl AM0 2 PIN 62 -UW -(W Air Mahtorw a Mod ca ................ PIP4 KLM -M, N INgan MaIntenarma Da. VIN .................. P(N 52 -ms -g- 01 Replace (ment Valva Parts; Sn VDNI O Mdeaadelntpvi�Dry pe Valve. PIN (See Figura~ 1). Replacement Trith Parts 817e04y: (descllPtion) ibr use with 4. InOWDN100 Model PV 1 Dry Pipe Valve, P/N (see Figure 4). Welghtr; The Ivlidwing Alg the nolriinatl welghts for MG vahAw and trim: 4111411(100 mm) MOW DPV 1 F x G OryPpe Vida Vb Tdm.....................107 ft (50 k4) 4 hxch (100 maV MOtlN DPV 1 F x F Dy N09 VIM %0 TBm.... .117 t6s (E5 k9) 4W(100MM)• • ••.. V4" DPV-1 4 p1a:h (100 ........... 87 am (n 10 Nodal OPWI P x F C}' Pipe vaha.......... rr N. in (f00 mm) VSW 1Ytl11...... 80be id l� page 91 of 12 40 ®r, Sprnkler Service Gauge A,Aroft Fire Protection Sprinkler preswre gauges are Underwriters Laboratory Ustod and Factory MUtual approved for fire proto0on sprinkler swft. The OfWa psi pressure range of US gauge is used on `het° systems where water Is M1010 b the sprinkler heads. The MCI retard to 250 est pressure ranges ere used on dry systems where the We are filled with air pressure unlet system activation. Amory tho feaUm of these pressure PLUM ere: — The patented Spring Sus- pended Movement wfh polyester Segment designed b provide Unegaalled drd* and vibration resistance result 4 in superior pertamtanoe. — Ultrasonically deaned and show Waded gearing to assure smooth operation and extend gauge ife — Corrosion resistant ABS (Aa)dwMe Madeerm Styrene) case meefs UndemnUrs laboratory UL -393, and Factory M AUa1 requiremants. Product Speof ications Ashcroft Modot Number 1005PJ XUL Sim 31/21 oiarrww Casa: ABS (Mvloft-le 6utadene Sty ene) YYtndvw: P*Wrtlom me Black figures on whm beftround Pok&r. Beet, Ni,artitti w.. Itarament: Pm&,Ud Spring Sugwded Wkh Pdyeft Segment 600rda► Tat*: Bronco Socket; Brass. Soft Satdared Conneetlan: 1/41 NPT L,gwer Accuracy: ASMEJ @40.11 Grade 0 i*" -3%) wendag: Stem Ranges: - OMO pct (water) NO ratans to 26D psi {eir) UL, UL of Cw4da Wed and FU approved. e 8 adabOr le.dU31 holy) Riatk Dimensions DMENSIONSi i N INCHES (MMI A 114 NPT MA SW A B C a •1 E 3 V? 3'616il 1'144 2 alta 114 Nid IMSP! (944 (?BX (s% (141 021 Order Inform. tlan 35 w 1005P 02L X 300A Dial sm 31!2" Patented Spdrg SUvP@t M MwVettlw Case type NAtw.1005 Care )clausal: ABS Condon Size and L000n:1/4 NPT Lower XUL for UL 393 fisfad and FM appim-ed Range: QMQ psi n d SPECIFICATIONS AND INSTALLATION INSTRUCTIONS BB -SC � SERIES ter SLOW CLOSE INDICATING BUTTERFLY VALVES FOR Fj� IFORIE 81PHUNKLEIR OVSVEMB Factory Mstemutual Sy ■ r 1N EVERY VALVE MILWAUKEE VALVE w :} SM - 12/97 SPECIFICATIONS FOR SLOW CLOSE now - SLOW CLOSE BUTTERBALL VALVE INSTALLATION ASSEMBLIES A. The BBSC can be installed in any orientation in PATENTED a piping system using standard National Pipe 1. Provides slow properties opening. and 'closingThreads. Wrench should be used to hex on the in a quarter -turn valve. The purpose is to elimi- end of valve being threaded to pipe. Pipesealants should be used sparingly. nate hydraulic shock and water hammer in fire protection and other liquid systems. B. The valves with internal switches can be easily 2. Available with or without an internal, pre=wired wired in thb field. They will have two switches, supervisory tamper switch assembly. When switch -1 will have dual leads on the terminals. mounted on any slow -close valve and wired, the This switch is to be connected to the supervisory switches signal movement of the valve disc from circuit of a Listed alarm control panel. Switch -2 the fult open position. will have single leads and may be connected to auxiliary equipment per direction of the local a. Available factory mounted to a valve or as a authority having jurisdiction. Cap any unused kit for field installation on previously installed wire leads with wire nuts and tuck into junction valves. box. All connections shall be reviewed and b. Switch Rating: approved by the local authority, having jurisdiction. 10 Amps/115 VAC -60 Hz C. A 14 gage green wire has been fastened to the 0.5 Amps/28 VDC interior of the housing and is to be used as a c. Valves equipped with tamper switch assem- housing ground. blies are FOR INDOOR USE ONLY. D. Recommended type of wire to be used is No. 16 3. UL/FM rated at 175 psi. Also available at 350 psi Dual Rated UL 300V 80 C and 300V 105 C. and 500 psi with N.Y.C. B.S.A. approval. E. Installation must be in compliance with NFPA 72 and 13, or bonded and grounded per Canadian Electrical Code Part 1. • CO F The BB -SC, BBHSC (threaded -end) and BBVSC, C ®� US BBHSC (grooved -end) valves are intended for use with schedule 40 and/or 80 pipe, sizes USTED 10,11/45, 1'/2", 2" and 21/2" per ANSI 836.10. For use with fire protection sprinkler systems 175 psi. Approved by the New York City Board of Stds. & INSTALLATION FOR NEW YORK CITY VALVES Appeals under Calendar No. 996 -81 -SM, . for N.Y.C. special valves have a large flow indicator 175 psi and Calendar No. 720 -83 -SA for 350 psi which points in the direction of the valve disc, indi- and 500 psi. cating open or closed. The valve should be installed (500 psi rated valves not shown.) in a position where the indicator is readily visible. MODEL DESCRIPTION SIZES BBSC100 Valve Less Switch UUFM 1•, 1+/:, 1+/Z BB-SCS02 Valve With Switch 175 psi - Threaded Ends NYC BSA 2", 2 +/i Approved BBVSC100 Valve Less Switch UUFM BBVSCS02 Valve With Switch 175 Psi - Grooved Ends NYC BSA 2'/Y Approved BBHSC100 BBHSCS02 Valve Less Switch Valve With Switch 350 Psi -Threaded Ends NYC BSA 1', 1'/: , 1'/i Approved 2.21/2' BVHSC100 Valve Less Switch NYC BSA BVHSCS02 _ . Valve With Switch 350 Psi -Grooved Ends Approved 2, 2'/i 2 oulterfQII� BUTTERFLY VALVES VALVES LESS SUPERVISORY TAMPER SWITCH ASSEMBLY BB-SC100 (Threaded Ends) Sizes 1'i, 11/411,1%11,2119 2%" BBVSC100 (Grooved Ends) Size 2'/2" VALVES WITH SUPERVISORY TAMPER SWITCH ASSEMBLY THREADED ENDS BB-SCS02 gus 1% Inches NYC INDICATOR �4 both� GROOVED ENDS BBVSCS02 MATERIAL LIST NO. PART MATERIAL SPECIFICATION 1 Indicator Sintered Iron F0008P 2 Housing Bronze ASTM 584 3 Body Bronze I ASTM 584 4 Handle Brass 5 Disc Stain. Stl. Type 304 6 Disc Seal. -EPDM Elastomer 7 Switch Housing Die Cast Aluminum M-40 AAE DIMENSIONSUS[NG SCHEDULE 40 pIPE M-80 . ARE DINIENSIONS,USING.SC�iMuLE 80 PIPE N740 ISFLOW RESISTMICE EXf'F 00044 ECUNl1LENT (.ENGIN OF SCHEDULE 40 PIPE W , . 1$ THE. WRENCH MND—Up LENGTH (SWi;'CH POSITION VALVE FULL OPEN) SWITCH 1: DUAL LEADS LISTED FIRE ALARM TO NEXT INDICATOR CONTROL PANEL BLACK SUPERVISORY CIRCUIT OR END OF LINE RESISTOR WHITE i - r RED SWITCH 2: SINGLE LEADS AUXILIARY VOLTAGE ORANGE EQUIPMENT E: SOURCE BLUE r ' r YELLOW Green Lead provided is ground for switch housing Switch Rating: 10 AMP/115 VAC .5 AMP/28 VDC Cap unused leads with wire nuts and tuck inside junction box (not provided) NOTE: Valves incorporating supervisory tamper switches are for indoor use only. SUPERVISORY TAMPER SWITCH ASSY. D r ol zmD -+ cz O o 0ON M 0W o m oo r O ;U� z mom, 0 O� Z( 90, 0,O O Milwaukee Valve Company 237oiattj;Durrell Street MI WAuke:O Wisconsin 53207=1592 Telephone'�.i4/744-5240 FAX' #i'4%714-5840 DUA 1.01MAUKEE VALVE 51 ;0z" ml 'il At -S7 VIIII, irK' I 1.75 Ib. WWP Bronze Angle Valves Fire Protection Valve * Screw-in Bonnet * Integral Seat 9 Renewable Disc 175 PSI/12.1 Bar Non -Shock Cold Water CONFORMS TO MSS SP -80 o UL/ULC LISTED* MATERIAL LIST PART SPECIFICATION 1. Handwheel Nut Bronze ASTM B 16 2.. identification Plate Aluminum 3. Handwheel' Aluminum Commercial Alloy C38000 4. Stem Silicon Bronze ASTM B 371 Alloy 069400 5. Packing Gland Bronze ASTM B 62 3.71 1.69 1 or ASTM B 584 Alloy C84400 6. Packing Nut Bronze ASTM B 62 7.19 183 2.38 or ASTM B 584 Alloy C84400 5.54 2.52 1 or ASTM B 16 7. Packing Non Asbestos 8. Bonnet Bronze ASTM B 62 9. Disc Holder Nut Bronze ASTM B 62 10. Disc Holder Bronze ASTM B 62 11. Seat Disc EPDM Rubber (VII) 3.71 1.69 1 TFE Mt 12. Seat Disc Nut Bronze ASTM B 62 13. Body Bronze ASTM -B 62 t2W andrsWoaly DIMENSIONS--WEIGHTS--aUANTITIES Size In. mm. 1 A Dimensions B In�aun H In. mm. Weight Lbs Kq. Box Qty Master Cm. Qty 1 V4 32 2.19 56 6.13 156 2.19 56 3.71 1.69 1 10 1% 40 2.38 60 7.19 183 2.38 60 5.54 2.52 1 10 2 50 225 57 7.25 184 2.25 57 6.72 3.05 1 10 **2% 65 3.19 81 10.56 266 3.19 81 16.13 7.33 1 2 **3 80 3.88 86 11.13 283 3.88 86 21.72 9.87 1 2 • ULAILC Listed for saes for term and drain use W. 1 .2 " Sizes Z'fi and r supplied as T -M -Y with TFE seat disc. C 0 Dezinc�cation Resistant T 301-W Threaded T 301-W NPT x NPT ® NIBCD INC. WORLD HEADQUARTERS - 1516 MIDDLEBURY ST. - EtKHART. IN 46516-4740 - USA - PH: 1.800.234.0227 TECH SERVICES PH: 1.888.446.4226 - FAX: 1.800234.0557 - INTERNATIONAL OFFICE PH: +1.514.295.3221 - FAX +1.574.295.3455 www.rkiboo.com rNIBCO1 NIBCO INC. World Headquarters ■ 1516 Middlebury St. ■ Elkhart, IN 465164714 U.S.A. ■ www nibco.corrr 250 lb. wwp bronze ringcheck° valve e Inline Lift Type • Rubber Disc • Spring Actuated 250 PSI Non -Shock Cold Water 14 MATERIAL LIST DIMENSIONS - WEIGHTS - QUANTITIES Dimension; master Nominal Approx. Box Carton Size A B Net Wt. Quantity Quantity % 2 1% .4 10 100 % PART ''` SPECIFICATION 1. Body Bronze ASTM B-584 Alloy C84400 2. Stem Stainless Steel ASTM B-582 Alloy S30300 3. Spring 316 Stainless Steel 4. Disc Holder 301 Stainless Steel 5. Disc Buna-N Rubber 6. Seat Screw Stainless Steel ASTM A-276 Alloy S43000 7. Body End Bronze ASTM B-584 Alloy C84400 DIMENSIONS - WEIGHTS - QUANTITIES Dimension; master Nominal Approx. Box Carton Size A B Net Wt. Quantity Quantity % 2 1% .4 10 100 % 2 1% .4 10 100 -7/4 2% 1% .5 10 100 1 2% 2 .S 10 50 1 Y4 216/ta 23/a 1.1 5 30 l Ya 3Y1e 23/4 1.6 5 30 2 33/4 3% 2.3 5 10 1h' requires 114 pounds pressure to open. Y." thru 2" require % pound pressure to open. NIBCO check valves may he installed in both korkaMal and vertical lines with upward Now or in any Intermediate position. WARNING - Valve must be installed downstream of receiver tank If used in line with reciprocating air compressor. Do Not Use as a Footvalve. T480 threaded IBCO, J� NIBCO INC. World Headquarters a 1516 Middlebury St. ar Elkhart, IN 465164714 U.S.A. ■ www.nibco.co. - .200 lb. wwp bronze check valve Conforms to MSS SP -80 Horizontal Swing • Regrinding Type • Renewable Disc 200 PSI Non -Shock Cold Water KT -403-W NPT to NPT MATERIAL LIST 7. Seat Disc Buna-N (TFE 2W & 31 8. Seat Disc Nut Bronze ASTM B-16, or B-97 Alloy C65500 9. Hinge Pin Plug Bronze ASTM B-140 Alloy C32000 (Not Shown) '10. Seat Disc Washer. ASTM B-124 Alloy C65500 'Sizes w,1",1Yi and 114" only. RM ` SPECIFICATION 1. Bonnet Bronze ASTM B-62 or B -W Alloy C84400 2. Body Bronze ASTM B-62 or B-584 Alloy C84400 3. Hinge Pin Bronze ASTM B-140 Alloy C31400 or B-134 Alloy C23000 4. Disc Hanger Bronze ASTM B-62 5. Hanger Nut Bronze ASTM B-97 Alloy C65500 6. Disc Halder Bronze ASTM 8-62 7. Seat Disc Buna-N (TFE 2W & 31 8. Seat Disc Nut Bronze ASTM B-16, or B-97 Alloy C65500 9. Hinge Pin Plug Bronze ASTM B-140 Alloy C32000 (Not Shown) '10. Seat Disc Washer. ASTM B-124 Alloy C65500 'Sizes w,1",1Yi and 114" only. KT -403 -W threaded 13 DIMENSIONS - WEIGHTS - QUANTITIES Dimensions Master Rantoul Approz. Box Carton Size A B Net WL QaaatitY Quantity NIBCO check calves may he tnstaoed to 60 lror th k0atal and verflca! ones with 14 27/ie 11Y16 .6 10 50 upward flow or Many Mtermedwte post- Y4 21e/,e 1�/e 9 Von. 10 50 WARNING - Valve must he Installed 1 394" 2 -Vie 1.5 5 30 downstream of receiver tank n 1Y4 4Y,e 21Y,e 2.3 5 20 and M Nae with reciprocating air compressor. I V2 4% 2*Y,e 3.0 2 10 2 5% 3%6 4.9 2 10 2% s 5Y,e 11.5 1 5 3 9Y4 6% 17.5 1 4 Sizes 214' and 3" supplied as T -433-Y with TFE seat disc. KT -403 -W threaded 13 Fire Protection Check Valve Figure 590E Grooved End Swina Check Valve F. Manufactured by: Central Grooved Piping Products a Subsidiary of Central Sprinkler Company 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 Phone (215) 3.62-0700 Fax (215) 362-5385 Product IMPORTANT: All replacement parts Technical must be obtained from the manufactL to assure proper operation of the vale Description_ Data Note: Never remove any piping Central Figure 590E Fire Protection Figure No.: 590F components without verifying the Check Valves are furnished with grooved Sizes: system is depressurized and drains j ends and can be installed using Central 21/2', 3", 4", 5", 6", 8", 10" & 12" grooved couplings. The Figure 590F can Approvals: be installed with ANSI class 150 Flanges UL, FM & ULC utilizing our Figure 71 flange adapters (See Fre Protection Submittal Sheet and also ANSI class 300 Flange for exact Listing/Approval information.) Adapters. All Figure 590F Check Valves Manufacture Source: have been designed with a removable Domestic cover for ease of field maintenance. Body/Cap: They may be installed in either horizontal Ductile Iron, ASTM A-536, or vertical piping systems with flow in Grade 65-45-12 either the upward or downward direction. Clapper: Sizes 2'/2"- 8": 304 Stainless Steel Sizes 10"-12": Ductile Iron Seal: Grade "E" EPDM or Grade "T" Nitrile (See Gasket Recommendations Sheet for sid in selecting theproper gasket) Seat: Nickel Protective Coatings: Valve Assembly — Non -lead Orange Paint Maximum Working Pressure: 300 PSIG (2068 KPa) Factory Hydro Test: 100% at 600 PSIG (4137 KPa) (Seat and Shell). Complies with test requirements of MSS SP -71-1997 Installation The Figure 590F Check Valve is UL & ULC listed and FM Approved for installation in either the horizontal or vertical position. When installed in the horizontal position, the removable cover must be on the top side of the valve. A maintenance Check Valve Kit is available from Central to allow the maintenance procedure of backflushing through the fire department connection without removing the Figure 590F Check Valve from the pipe line. Applications: Figure 59OF Check Valves are general purpose valves intended for use in fire protection systems as follows: 1. From public water supplies to automatic sprinkler or standpipe systems. 2. From fire department pumper connections to automatic sprinkler or standpipe systems. 3. In fire pump discharge or bypass piping. 4. From gravity, suction, or pressure tanks to automatic sprinkler systems The arrow cast into the valve body must point in the direction of the flow. Should the Figure 590F Clapper Sub - Assembly need to be replaced, the following procedure is to be followed: 1. Order a clapper sub -assembly replacement kit from Central. 2. The kit includes a seal/clapper/c, assembly with a new cap gasket and cap bolts. 3. Depressurize and drain system. 4. Remove the old cap assembly along with the gaskets and bolts. Discard these parts. 5. Install the new seal kit per instructions supplied and torque bolts as required. Ordering Information Ordering Information: When placing an order, indicate the full product nam Please specify the quantity, figure number, type of seal, "E" EPDM or "T" Nitrife, and size. Availability and Service: Central Grooved Piping Products, valves, accessories and other products are available throughout the U.S., Canada and internationally, through a network Central distribution centers. You may write directly to Central or call 215-362 0700 for the distributor nearest you. Warranty: Central will repair and/or replace any products found to be defective in material or workmanship within a period of one year from the date of shipment. Please refer to the current price list for further details of the warrant Central No. 144 11151a iation WHIIHNIU r Step 1 Verify that the system is depressurized and drained on both sides of the Check Valve. Step 2 Remove the bolts from the cap and remove cap with clapper assembly and cap gasket from the check valve. Inspect the elastomer seal facing on the spring loaded clapper to verify that there is no damage. If there is damage to the elastomer seal, a clapper repair kit will be required (Contact Central for details). CAP CASKET CAP BOLTS CAP WITN CLAPPER ASS68LY Step 3 Inspect the nickel seat surface to verify it is free of all loose debris and dirt which could affect proper sealing _.pp 4 Clean the surface for the cap gasket and place the new gasket (supplied) on the cleaned surface. Step 5 Insert the Maintenance Cap (supplied). Tighten all bolts (supplied) uniformly to bring the cap and gasket firmly together and ensure that the bolts are sufficiently torqued to the proper values. A, SOMA WT or"L"" NANCE CAP.SERIACE TAG eCASKET AND BOLTS EtNTRAL Q 1999 Central Grooved Piping Products Printed USA HVG3142375Mt12-99" Check Valve SizeI Bolt Torque Inches Lbs.- ft. _ �- 2Th, 3 _--- --- 30 4,5 32 L__ _ 6 _------54 Step 6 Backflush the system. When done backflushing, verify that the system is depressurized and drained. Step 7 Remove the bolts from the maintenance cap, and remove the cap. Step 8 Replace the cap with clapper assembly (removed in Step 2) into the Check Valve body. Torque all bolts (per torque values in Step 5), uniformly bringing the cap and gasket firmly together. Step 9 Restore system into service. EM Ordering Information Ordering Information: When placing an order, indicate the full product name. Please specify the quantity. Availability and Service: Central Grooved Piping Products, valves, accessories and other products are available throughout the U.S., Canada, and internationally, through a network of Central distribution centers. You may write directly to Central or call 215-362-0700 for the distributor nearest you. Warranty: Central will repair and/or replace any products found to be defective in material or workmanship within a period of one year from the date of shipment. Please refer to the current price list for further details of the warranty. GROOVED PIPING PRODUCTS MK590F 01.99. N d _Z a O Of 0 W cc N o' N W 0.; w d 01 0 N CI f YI O s s 88 §- R i O I I I N FLOW RATE IN G.P.M. 1n• WT In •tea. Det. No. A B C D E F J Cover Bolt Net ize inches inches inches inches inches inches inches Torque Wt. 5 Clapper PPe Stainless Steel or Ductile Iron 1 6 Seal FacingEPDM - Grade E or Nitrite - Grade T 1 lbs.-ft. -lbs. Stainless Steel mm mm mm mm mm mm mm Stainless Steel AR 10 Washer Teflon 2 11 Retention Bolt Stainless Steel 1 Nm Kg, 21/z „ 8.00 5.80 3.41 3.46 3.88 6.00 1.70 30 10 15 203.2 1 147.3 866 1 864 1 98.6 152.41 432 41 4.5 3. 8.37 5.76 3.60 3.40 3.88 6.00 1 1.70 30 11 2126 146.3 91.4 86.4 98.6 152.4 43.2 41 5.0 4• 9.63 6.74 4.61 3.63 4.53 7.13 1.84 32 25 244.6 171.2 117.1 922 115.4 181.1 46.7 43 11.3 5" . 10.50 7.50 5.29. 4.20 4.90 7.60 1.90 32 29 266.7 190. 5 134.4 106.71 124.5 193.0 48.3 43 13.2 6„ 11.50 8.05 5.75 4.50 5.00 7.60 1.48 54. 47 2921 204.4 146.1 114.3 127.0 1930 376 73 21.3 8, 14.00 :10.25 7.75 5.62 5.45 8.40 220 58 66 355.6 260.4 196.5 1427 138.4 2134 58.9 74 30.0 10' ..18.00..12.25 11.75 6.50 1215.9 8.50 11.50 2.88 83 109 457.0 311.2 298.5 165.1 2921 73.2 113 1 49.4: 19.50' .14:00` 12.40 8.759.00 1,228.6 14.65 3.48 85 150 495.3 355.6 315.0 222.2 3721 88.4 115 68.0 In •tea. Det. No. Part Material Qty. 1 Body Ductile Iron 1 2 Cap Ductile Iron 1 3 Gasket Synthetic Fiber 1 4 Hex Cap Screw Steel, Zinc Plated AR 5 Clapper PPe Stainless Steel or Ductile Iron 1 6 Seal FacingEPDM - Grade E or Nitrite - Grade T 1 7 Spring Stainless Steel 1 8 Hine Shaft Stainless Steel 1 9 Retaining fling Stainless Steel AR 10 Washer Teflon 2 11 Retention Bolt Stainless Steel 1 12 Seal Ring Neoprene 1 13 Retaining Disc Stainless Steel 1 14 Locknut Stainless Steel 1 15 Plu -'/2" - 14 NPT Cast Iron 2 16 Adhesive Thread Sealer Name late Aluminum NAR17 18 Rivet Steel 9 - CENTRAL GROOVED PIPING PRODUCTS ©1999 Central Grooved:Piping Products. Printediri U.S.A. 590F.02.99 Figure 590E Check Valves Manufactured by: Central Grooved Piping Products a Subsidiary of Central Sprinkler Company 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 Phone (215) 362-0700 Fax (215) 362-5385 Product Descri ti Installation p on The maintenance Check Valve Kit is specially designed to allow the maintenance procedure of backflushing through the fire department connection. The maintenance kit is intended to ease the task of backflushing without removing the Figure 590F Check Valve from the pipe line. This is accomplished by replacing the cap / clapper assembly with the maintenance kit (see Installation section for full procedure). Technical Data Sizes: 216", 3", 4", 5", 6", & 8" Manufacture Source: Domestic Cap: Ductile Iron, ASTM A-536, Grade 65-45-12 IMPORTANT: All replacement parts must be obtained from the manufacturer to assure proper operation of the valve. Never remove any piping component without verifying that the system is depressurized and drained. Warning: The Maintenance Cap is provided with warning labels and tags to indicate that, the check valve is out of service Any system maintenance or inspection that involves placing a valve "out -of -service" will eliminate the fire protection normally provided by the fire protection system. Prior to proceeding, be certain to secure permission from all Authorities Having Jurisdiction and notify all personnel who may be affected during system shutdown. A fire watch during maintenance periods is a recommended precaution. The owner is responsible for the proper operating condition of all fire protection devices and accessories. The NFPA Standard 25 entitled, "Care and Maintenance of Sprinkler Systems" contains guidelines and minimum. maintenance requirements. Futhermore, the Authority Having Jurisdiction may have additional regulations and. requirements for maintenance, testing and inspection that must be obeyed. Central No. 14-2.1 =dire Protection .Series Na� Backflow. Preventers, `:Pressure Regulators ry and ,"Water. CoOrol ro ucts -NP. t �� ,�- , .. _Fire ;Sprinkler Applications`t �� ;�;� t ANIMISM,�5 � t10 p A NA -12 0,1 q - f may. x w }3� —S 14RL SFS"Al 45 N 11 AM meowi •"�� �� Aa .a 7�'r' .r,. ! x sus=tt �` �i t $$ €s� �•til £ i In 44 4. Al —. t �aP '£;" } .: t # ,�2. r �' � �,� h ♦ E �- c ��`� _. � ;'�ivti ,,� •y . s,*syc. .� i . C,_� -:.J f 1� ; Tt orf . i7K3 O , skr F. :... \ :.4�� � . •s ( � mai . t- �� �� `s- } s a �. +_. � '"-$ Sx°t : e "^•-- :ems �' sc � 'i NO- ON W1 KINS r z,�� 7. �` '�;, Sac ' � c* � ° �►_.ir., � � �P"" a 7 � '[, Valve_,Features ;of the50� 375 ard-- a 5 --- _ _. , { 45,0/475 series -Backflow pre�nte`rs- ; - -' I.. ' .�...—.{�� I _.l � T" I"-- i _a _1 � .�._,�-.�— y � LIL ,..— ptC� fizz s 1 7�k m r - �,---.-�.-�ompa►und heck n'L-provides-' +ti mecharii�cal`"assist" Addii verylow pressure ass - r Guenter{stem 'ded to ensure ! t -10 �,, I tno..backflows { I 1 i ce '- f ;P. Reiv ble, replaceable seat n dl W yy�yy��m I ! ._.I f: ,..-. �, ( �, _��. 'i• i.. -`j SC -x110 ll.l,llllll �hme and mintimum'repairw I� A 4 - I ,1 'ter l.1 L Wi4eRange of Models -Double- Check Valve -:Assembles s -- ouble CheckDetelctorAssemblies —�-- 4"; W�Ikins #350 115C :vs ' I teduced Pressure Prtnci al, i l c ) t` Assemblies j'�; { - -- - Competitor'A':= i ki �- - educed -Pressure jDetec or { - t { Assembles _ _ �_� N 10 4 Wilkins k350 ; K^p¢. $ Length 37.25 •174 —10' Sues I J 7" f=—; Wei ht28Nbs ! { 6 j. OS&Y Gates { ;Low pressuredrop tas documented by FCCCHRnnUSC's approval `�' -- _ % — -=; XompetitoLA_ l 1 l'" = i j' i Length 40" . Weight 2581bs y ,documents !-.-1- : j - -- t - -- J. - --1:- ---1 �- - ---1 i a Vertical and Honontal approvals o-tL'-zoo iaoo -eon soo { ATE --(GPM I Flan ed opyed and. flanged ;g ,gr — grooved, OS&Y, or grooved butterfly. ----' connec71 tions Shorter: inime ;assembles 1_- --_- - t I When- R. e, zm ortani obtain orz nala roves, , ---Small footprifiV- " shape assembles ?- ; --= I i !- i _< < agency'ressure Loss_ versus Flow Rates ap�broval.:. _ j-- Small footprint "z" shape assembles "`'' Lightweight _ poxy coated ductile LITOcumentat2on. �exatinn�ilee`�CCII@7JS�Zetterheadj�, r +- a - i , i�ro" bodies , -- i= { f y a; 1 This ensures accurate�er oxma ce inrfor atzon s I 1 I ):. I -- t i t Larke opening; single, access rover , _ _- r i ; _-' -- '---�= - T ; dor eas... ... . .y mamteuance , Z�tcr�ases from iclosed to�ire flo . Wilkinsublzsl�es a .... Top mounted test cocks for_easy; etr>i'zled�aecurate� F��CHR@�S� leiierhead curves! } testing i it ( !` I I� I I t OPTIONS 16) f .A x fz In _ --'Fig:' �, . If � t•.. t _ j 7 7f p fz In _ --'Fig:' �, . If � t•.. t _ j Y+ MODEL 4 C;L , .�AOiDEi4 350ABGE , WEIGHT MODEL DIMENSION (approximate) krxl Oil WITH SIZE WITHOUT WITH OS&Y WITH OS&Y BUTTERFLY A GATES GATES (GXF) GATES (GXG) VALVES E E (GXG) in. mm lbs. I kq lbs. I kci lbs. ka lbs. k 4 1100 76 34.5 230 104 204 93 127 58 6 1150 126 157.2 362 164 332 151 1 203 92 1200 286 1 130 335 1 738 1 335 387 1175.71 DIMENSION (approximate) krxl Oil MODEL A B E E SIZE A (OSY (BUTTERFLY LESS GATE C 126.2 89 D E OS&Y BUTTERFLY F H GATES) GATES) VALVES OS&Y OPEN CLOSED VALVES in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm 4 100 375/8 956 293/41 756 19 7/81505 141/2 114. 8 203 22 3/4 578 1181/414 6 152 51/41133.3 6 150 451/8 1146 351/41 895 237/8 606 51 /2 140 10 254 30 1 /8 765 23 3/4 603 121 /4 311 7 178 7 178 8 200 603/4 1543 49 3/4 1264 37 3/4 959 10 254 11 279 37 3/4 959 291 /4 743 131 /2 343 81 /2 216 71 /2 191 krxl Oil FLOW RATES (I/s) 126.2 89 , b16,'CA 93446 -3621 3/4!1 i1 1/47 ri1X4 0 The AGF Manufacturing Inc. Model 1000 TESTANDRAIN Provides Both The Test Function And The Express Drain Function For A Wet Fire Sprinkler System. 0 The Model 1000 Complies With All Requirements Of NFPA-13, NFPA 13R, And NFPA-13D. 4 The Model 1000 TESTMI)RAIN Is A Single Handle Ball valve That Is Ught Weight And Compact, Includes A Tamper Resistant Test Orifice, Integral Tamper Resistant Sight Glasses, And Is 300 PSI Rated. ❑ Available In A Full Range Of Sizes From 3141 To 21 NPT & BSPT, With All Specifiable Orifice Sizes 318°, 7/16",1/x,17/32", 5/6° (ELO), & 3/41(ESFR). a The Orifice Size Is Noted On The Indicator Plate And The Valve Is Tapped For A Pressure Gauge. 3 The Standard Model 1000 TESTANDRAIN Valve Includes A Pressure Gauge Port Tapping And Can Be Ordered With A Relief Valve As A Model 1011 Or 1011 T U Lacking Kit Available Which Provides Superior Vandal Resistance And Prevents Unintentional Alarm Activation, N ikr pmt Our ever A Y- Vis fa �q Visit usOl on tI at he temet �'e� r r nvr i'inirvrry„iumjxiI NO. 515 P.2 MODEL 1000 300 PSM Wn UWMDRMNQ 3/4!1 . 11' 111411 11/x► 211 DI AAIXAr- A/ VNIrIGk SIZE AVAILABLE - mr. 17/w. TTlar. mog/aj, mtalay *Available an 11/2' to 20 stm units only. DILUNSIONS - INCHES FRONT VEW/VERTIM INSTALLATION i FROMARANCH A STREET EL CANII IME TR TO DRAIN pull o iD PRIUN �, RIGHT HAND/STRAIGHT INSTALLATION APPROVALS: 0 UL and ULC Listed a FM Approved except YO U NYC•8SA NO, 720 -87 -SM Q CA. State Fire Marshall SIZA A ti C D i= F G H 9/4a ~ 5 t 11le Damm 114P wil"Un 2 3116" A 3 f1W 9�tanm1 3 Aff 9ib8mm 1 13lie 4LAOmm 4 "Iter 117.1Cmm 6 alb° 1a2��1m ' n 6 Vg? 1A8mm 1 le vArmem 2 Me NAM 3 Sle 9893rmm 3 New 8580mn 1 1 lif 4Uftm 4 Me 117.lZrm 6 t 1 11 1�flditem 111062s9a6 n t3oe.aamm aLmm a 1445 qmm bt°l 1 4Amm 1 T/jt b 7 �� 1s5 so.. A 1 nm 5 "llu aoimm i6!'iri�m �Qadon m 2°6 Ills" 163Ebmm 1 ilviP m 3111 A1.3Omrn 5 Ilu" Wmm 3 7/Y"2 1'f.fe= alar 6d971" 1 8 111' M6.69mm 10 7/a" w160mm "8810" Valve UL IMW only. AGF MANUFACTURING INC. Im Quaker Lgne MaIwr% PA I9MMISA T13181*01 e: (ells 24D -49M F= (610) 24049W www;les WKIMt+l.aom MATERIAL LIST PART: MATERIAL: HANDLF STEEL STEM ROD BRASS � 80DY BRONZE out class UXANP VALVE SEAT , IMPREGNAMD TEFLON 1NDIOATOI? PLAN STEEL HANDLi LOCK SPRING SOL JOB NAME; ARCHM-C1': ENGINEER: MADE IN LIAA, WNTRACTOR: 'JrtaXimurrr Ons,'� to be PumPed uP tO 40 PSI in 30 minutes. -ModelIK15S.30S.Em I - for dry sprinkler �g P cofty. Prqssors.. Model - FUS -8 . Base mounted units SYStemO:- d- gnej f .. .. .4rez.esi— d for high consist o. a pump.and motor mounted 19 Yolume(CFM)authepre ssute-' on equired for, a heavy W ded steel.bas I . Controls sY ounted:and are available and arrive mounted and wired controls are standard on all tank wired if Mounted units. ordered. All units include a totally enclosed steel belt guard. EMSINProduct 0 Products Model G3S-30S. The pump we use is ours! We design it, machine it. assemble it. run it. test it then test it again. You can be sure it will run properly when it arrives. VI'Z I EMGLO.SPRINKLER COMPRESSOR SPECIFICATIONS BASE MOUNTED MODEL c a. '►---�=f::� 1-- e w TANK MOUNTED MODEL MODEL DIMENSIONS j22 A W H B C Dia. F Base Plate 200 20 12 14 10 3/8 K Base Plate 22 20 12 16 10 3/8 G Base Plate28 22 16 18 10 3/8 GC Base Plate 28 22 16 18 10 3/8 J Base Plate 35 21 17 22 14 7/16 F Tank Mounted 38 22 16 31 14 3/8 K Tank Mounted 38 22 16 33 14 3/8 G Tank Mounted 38 22 16 35 14 3/8 GC Tank Mounted 38 22 16 35 14 3/8 J Tank Mounted 38 22 17 37 14 3/8 Compressor/Regenerative Desiccant Dryer Package Standard equipment includes: • ASM&NB tank mounted compressor • Twin tower regenerative desiccant dryer • Air cooled aftercooler and water filer • Magnetic starter & electric control panel Below 5° F Maximum Above S° F Maximum Gallons In System To Gallons In System To Be Pumped to 40 PSI Be Pumped to 40 PSI in < 60 Minutes in <30 Minutes 400 200 1000 S00 1600 800 2250 1125 * Pretafter filters, regulator & in-line check valve • Tank leversfisolators • All components are mounted and wired o -100* F pressure dewpoint . BP Model 1 KIE-30SDP 2 G2E-30SDP 3 G03E-60SDP 5 1 J5E-60SDP Dimensions Ship Weight L W H 42 32 72 525 42 32 72 640 52 32 72 780 52 . 32 72 975 U.S. Pat. No. 3921989 Canadian Pat. No. i 009680 Other Patents Pending Potter Electric, Rd., 1990 VSR-F VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD UL, ULC and CSFM Listed, FM and LPC Approved, NYMEA Accepted, CE Marked Service Pressure: Up to 450 PSI Minimum Flow Rate for Alarm: 10 GPM Maximum Surge: 18 FPS Contact Ratings: Two sets of SPDT (Form C) 15.0 Amps at 125/250VAC 2.0 Amps at 30VDC Resistive Conduit Entrances: Two knockouts provided for 1/2" conduit Environmental Specifications: • Suitable for indoor or outdoor use with factory installed gasket and die-cast housing. • NEMA 4/IP54 Rated Enclosure - use with appropriate conduit fitting. • Temperature Range: 40017/1 200F, 4.50C/49°C • Non -corrosive sleeve factory installed in saddle. Caution: This device is not intended for applications in explosive environments. Sizes Available: Steel Pipe schedules 10 thru 40, sizes 2" thru 8" BS 1387 pipe 50mm thru. 200mm Note: For copper or plastic pipe use Model VSR-CF. Service Use: Automatic Sprinkler One or two family dwelling Residential occupancy up to four stories National Fire Alarm Code NFPA-13 NFPA-13D NFPA-13R NFPA-72 Optional: Cover Tamper Switch tnf S tock No. 0090018 GENERAL INFORmaTinu The Model VSR-F is a vane type waterflow switch for use on wet sprinkler systems. It is UL Listed and FM Approved for use on steel pipe; schedules 10 through 40, sizes 2" thru 8". LPC approved sizes are 2" thru 8" (50mm thru 200mm). The unit may also be used as a sectional waterflow detector on large systems. The unit contains two single pole, double throw, snap action switches and an adjustable, instantly recycling pneumatic retard. The switches are actuated when a flow of 10 gallons per minute or more occurs downstream of the device. The flow condition must exist for a period of time necessary to overcome the selected retard period. ENCLOSURE: The unit is enclosed in a general purpose, die-cast housing. The cover is held in place with two tamper resistant screws which require a special key for removal. A field installable cover tamper switch is available as an option which may be used to indicate unauthorized removal of the cover. See bulletin no. 5400775 for installation instructions of this switch. INSTALLATION: See Fig.2 These devices may be mounted on horizontal or vertical pipe. On horizontal pipe they should be installed on the top side of the pipe where they will be accessible. The units should not be installed within 6" of a fitting which changes the direction of the waterflow or within 24" of a valve or drain. Drain the system and drill a hole in the pipe using a circular saw in a slow speed drill. The 2" (50mm) and 21/2" (65mm) devices require a hole with a diameter of 1 1/4" + 1/8" - 1/16" (33mm ±2mm). All other sizes require a hole with a diameter of 2" ±1/8" (50mm ±2mm). Clean the inside pipe of all growth or other material for a distance equal to the pipe diameter on either side of the hole. Roll the vane so that it may be inserted into the hole; do not bend or crease it. Insert the vane so that the arrow on the saddle points in the direction of the waterflow. Install the saddle strap and tighten nuts alternately to an eventual 50 ft - lbs. of torque (see Fig. 2). The vane must not rub the inside of the pipe or bind in any way. Specifications subject to change without notice. Palter Electric Signal Company • 2081 Craig Road, St. Louis. MO, 63146-4161 • Phone: 800,925-3936/Canada 905-882-1833 • www.Poftersignal.com PRINTED IN USA MKT. #8800001 -REV R MFG. #5400761 -10/99 PAGE 1 OF 2 FIG.1 SWITCH TERMINAL CONNECTIONS CLAMPING PLATE TERMINAL MC -'Mas -3 CAUTION: An uninsulated section of a single conductor should not be looped around the termi- nal and serve as two sepa- rate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire becomes dislodged from under the terminal. FIG. 3 1 FIG. 2 RETARD ADJUSTMENT: TO CHANGE TIME TURN KNOB (EITHER DIRECTION) FOR DESIRED TIME DELAY. USE THE MINIMUM AMOUNT OF RETARD NECESSARY TO PREVENT FALSE ALARMS. A "B" SETTING IS USUALLY ADEQUATE FOR THIS. FACTORY IS SET TO "B". TO INSTALL, DRILL A HOLE AS INDICATED: DIRECTION OF WATERFLOW I I \ . DWG. 1761-30 TYPICAL ELECTRICAL CONNECT10N5 2 SETS OF HOLESIZE I -W+1/8"-1/16" mm) I (33mm±2mm) ON FIRE PANEL 2"±116"0mm) 0 0 (50mm ±2mm) DIRECTION OF WATERFLOW I I \ . DWG. 1761-30 TYPICAL ELECTRICAL CONNECT10N5 2 SETS OF NORMALLY OPEN CONTACTS CLOSE ON ALARM WATERFLOW ZONE EOLR FROM ON FIRE PANEL RRE PANEL. 0 0 __KbUL-I „0 re @ ® w� NO he a THE NC AND No MARICMGS POSITIVE DC ON THE SWITCH ARE FOR OR HOT AC AN ALARM CONDITION. THE CONTACTS ARE REVERSEDNEGATIVE CC "MEN THE DEVICE IS IN OR NEUTRAL AC THE NORMAL CONDITION. O"G f761-2 VSR-F i VANE TYPE WATERFLOW SWITCH WITH RETARD 00 NOT LEAVE COVER OFF FOR EXTENDED PERIOD OF TIME F3 NOTES: 1. The Model VSR-F has two switches, one can be used to operate a central station, proprietary or re- mote signaling unit, while the other contact is used to operate a local audible or visual annunciator. 2. A condition of LPC Ap- proval of this product is that the electrical entry must be sealed to exclude moisture. 3. For supervised circuits see "Switch Terminal Connections" drawing and caution note (Fig. 1). TIGHTEN NUTS ALTERNATELY TO AN EVENTUAL 50FT.—LBS OF TORQUE MOUNT ON PIPE SO ARROW ON SADDLE POINTS IN DIRECTION OF WATERFLOW ROLL PADDLE IN OPPOSITE DIRECTION OF WATERFLOW APPROX. RETARD SETTINGS (IN SECS.) 0 A 8 C p E p 10-25 20-40 35-55 50-70 M90 PIG: 4 To remove knockouts: Place screwdriver at edge of knock- outs, not in the center. TESTING The frequency of inspection and testing for the model VSR-F and its associated protective monitoring system should be in accordance with applicable NFPA Codes and Standards and/or the authority having jurisdiction (manufacturer recommends quarterly or more frequently). If provided, the inspector's test valve, that is usually located at the end of the most remote branch line, should always be used for test purposes. If there are no provisions for testing the operation of the flow detection device on the system, application of the VSR-F is not recommended or advisable. A minimum flow of 10 gpm is required to activate this device. IMPORTANT NOTICE: Please advise the person responsible for testing of the fire protection system that this system must be tested in accordance with the testing instructions. PRINTED IN USA MKT. #8800001 -REV R PAGE 2 OF 2 MFG. #5400761 -10199 (E)'POT'TER MODEL PS40A HIGH/LOW PRESSURE SWITCHES Potter Electric Signal Company Potter Electric Signal &Mfg., LTD. 2081 Craig Road • St. Louis, MO 63146-4161 55 Glen Cameron Road (314) 878-4321 • (800) 325-3936 - - Thornhill, Ontario, Canada L3T 1 P2 www.pottersignal.com (905) 882-1833 MODEL PS40A PRESSURE SWITCH FOR MONITORING UL and CSFM LISTED, FM and LPC APPROVED, NYMEA HIGH AND/OR LOW PRESSURE VARIATIONS ACCEPTED PS40-1A Single Switch - Stk. No.1340401 PS40-2A Double Switch - Stk. No.1340402 Dimensions: 4 3/4"W x 2 1/4"D x 4 3/8"H Enclosure: Cover - Die-cast with textured red powdercoat finish Base - Plated Steel Pressure Connection: 1/2" NPT Male Factory Adjustment: PS40AA: Operates on decrease at 30 PSI PS40-2A: Operates on increase at 50 PSI, and on decrease at 30 PSI Pressure Range: 10 - 175 PSI Maximum Differential: Approx. 2 lbs. at 20 PSI 5 lbs. at 175 PSI Maximum System Pressure: 250 PSI Switch Contacts: SPDT (Form C) 15.0 Amps at 125/250VAC, 2.5 Amps at 30VDC One set in PS40-1 A,. Two sets in PS40-2A Environmental Specifications: Indoor or outdoor use NEMA 4/IP55 Rated Enclosure Temperature range: -40°F to 140°F (-40°C to 60°C) (Not for use in hazardous locations) Service Use: Automatic Sprinkler NFPA-13 One or two family dwelling NFPA-13D Residential occupancy up to four stories NFPA-13R National Fire Alarm Code NFPA-72 Tamper: Cover incorporates tamper resistant fasteners that require a special key for removal. One key is supplied with each device. For optional cover tamper switch kit, order Stock No. 0090134. The Potter PS40A Series are pressure actuated switches Dry System: Connect PS40A in air supply line on the system designed primarily to detect a 10 PSI increase and/or decrease side of any shutoff or check valve. from normal system pressure in automatic fire sprinkler systems. Typical applications are air pressure supervision in dry pipe systems and pressure supervision of pressure.tanks, air supply or water supply. INSTALLATION AND TEST PROCEDURES Mounting: Device should be mounted in upright position (threaded connection down). Requires NEMA type 4 conduit hub for outdoor installations. Provision for testing the unit can be accomplished with the installation of a Potter Bleeder Valve (Model BVL) in the line to the PS40A. Testing: The operation of the pressure supervisory switch should be tested upon completion of installation and periodi- cally thereafter in accordance with the applicable NFPA codes and standards and/or the authority having jurisdiction (manu- facturer recommends quarterly or more frequently). CAUTION: Testing the PS40A may activate other system connected devices. PRINTED IN USA MKT. #8810002 - REV L PAGE 1 OF 2 MFG. #5400924 - 5197 MODEL PS40A* (DOPOTTER HIGH/LOW PRESSURE SWITCHES DIMENSIONS NOTE: TO PREVENT LEAKAGE, APPLY TEFLON TAPE SEALANT TO MALE THREADS ONLY. WARNING: USE OF PIPE JOINT CEMENT MAY RESULT IN OBSTRUC- TION OF APERTURE AND LOSS OF SIGNAL. FIELD ADJUSTMENTS: The operating point of the switch (or switches on the PS40-2A) can be adjusted to any point between 10 and 175 PSI by turning the adjustment knob(s) clockwise to raise the actuation point, and counter- clockwise to lower the actuation point. In the case of the PS40-2A, the two switches operate completely indepen- dently of one another, and each switch may be adjusted to actuate at any point the system requires. Final adjustment should be made with a pressure gauge. Typical Sprinkler Application - Dry System PS I OA ALARM PRESSURE PS40A i SWITCH JRr Alin L:N'- SnTEM CHECK ENS smui-Orr ALARM VALVE vat VE BLEEDER C=ECK , -1. TEST VALVE CHECK VALVE 1 -� VALVE 8V: \ —j 1 WA.E4 0� 1< "X_ E'v-BASS 05 TEST. VALVE -;+cG. 1924-1 Ordering Information CON. N.O. N C C,I ° LO* ° I 1 2.750 �l I ADJUSTMENT KNOBS I 1 1 w I •.325 IL I !-� 1 125. t----'--- 3.188 .._.. ; 250 - 4.750 DWG. #924-30 O WATER MOTC: ; GONG Model Description Stk. No. PS40-1A Pressure switch with one set SPDT contacts 1340401 PS40-2A Pressure switch with two sets SPDT contacts 1340402 BVL Bleeder Valve 1000018 Hex Key 5250062 Cover Tamper Switch 0090134 Engineer/Architect Specifications Pressure Switch Terminations PRESSURE N.C. N.C. INCREASE COM. COM. ,�� N.O. 0. i PRESSURE 1 DECREASE y y j COM. N.O. N.C. COM. N O N.0 DWG. 8926-3 Typical Electrical Connections LOCAL CIRCUIT HIGH LOW KC. N.C. COV n * � a 1 SIG.VrcING P.;fWCN.o. OR'ICC OWC. /926-4A —SIRE 8 (CUSS O) SUPERMSED CIRCLA7 Y-- END CON. Co. 0• IINC NC. NO. N.0 A/ .0 RE. -Sic" -6�`__ M. LOW NOTE: Switches are shown in standby condition with 'normal" pressure Applied. Switch #1 (high) changes withopressure increase. Switch #2 (low) changes with pressure decrease. Switch Terminal Connections Clamping Plate Terminal tLG Ove DWG. 1923-3 CAUTION: An uninsulated section of a single conductor should not be looped around the terminal and serve as two separate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire becomes dislodged from under the terminal. Air pressure supervisory switch shall be a Model PS40A as manufactured by Potter Electric Signal Co. of St. Louis, Mo. and shall be installed on the sprinkler systems as shown on the drawings and/or_as specified herein. Switches shall be provided with a 1/2N NPT male pressure connection to be connected into the air supply line on the system side of any shut-off valve. A Model BVL bleeder valve as supplied by Potter Electric Signal Co. of St. Louis, Mo. or equivalent shall be connected between the air line to provide a means of testing the operation of the supervisory switch. The switch unit shall contain SPOT (Form C) switch(es). One switch shall operate at a pressure decrease of 10 PSI from normal. If two switches are provided, the second switch shall operate at a pressure increase of 10 PSI from normal. Switch contacts shall be rated at 15.0 Amps at 125/ 250VAC and 2.5 Amps at 30VDC. The units shall have a maximum pressure rating of 250 PSI and shall be adjusted from 10 to 175 PSI. The switch housing shall be weatherproof and oil resistant. The cover shall incorporate tamper resistant screws. The unit shall be UL and CSFM Listed, FM and LPC Approved, and NYMEA Accepted. PRINTED IN USA MKT. #8810002 - REV L PAGE 2 OF 2 MFG. #5400924 - 5/97 PS10-1A Single Switch - Stock No. 1340101 PS10-2A Double Switch - Stock No. 1340102 INSTALLATION AND TEST PROCEDURES The Potter PS10A Series Pressure Actuated Switches are . designed for the detection of a waterflow condition in automatic fire sprinkler systems of particular designs such as wet systems with alarm check valves or dry pipe systems. They may also be used to provide a low pressure supervisory signal. They may be adjusted to operate on pressure between 4 and 20 PSI. MOUNTING: Device should be mounted in upright position (threaded connection down). Requires NEMA type 4 conduit hub for outdoor installations. TESTING: The operation of the pressure alarm switch should be tested upon completion of installation and periodically thereafter in accordance with the applicable NFPA codes and standards and/or the authority having jurisdiction (manufacturer recommends quarterly or more frequently). WET SYSTEM: METHOD 1: When using PS10A and control unit with retard - connect PS10A into alarm port piping on the inppt side of retard - chamber and electrically connect PS10A to control unit that provides a retard to compensate for surges. Insure that no unsupervised shut-off valves are present between the alarm check valve and PS10A METHOD 2: When using the PS10A for local bell application or with a control that does not provide a retard feature - the PS10A MODEL PS1 OA PRESSURE SWITCH UL and CSFM Listed, FM and LPC Approved, NYMEA Accepted, CE Marked Dimensions: 4 3/4'W x 2 1/4"D x 4 3/8"H Enclosure: Cover - Die-cast with textured red powdercoat finish Base - Plated Steel Pressure Connection: 1/2' NPT Male Factory Adjustment: Operates on Pressure increase at 6 ±1 PSI Operates on Pressure decrease at 5 ±1 PSI Maximum Differential: 1 PSI Maximum System Pressure: 250 PSI Switch Contacts: SPDT (Form C) 15.0 Amps at 125/250VAC, 2.5 Amps at 30VDC _ One set in PS10-1A, Two sets in PS10-2A Environmental Specifications: Indoor or outdoor use NEMA 4/IP55 Rated Enclosure Temperature range: -40"F to 140'F (-40°C to 600C) (Not for use in hazardous locations) Service Use: Automatic Sprinkler NFPA-13 One or two family dwelling NFPA-13D Residential Occupancy up to four stories NFPA-13R National Fire Alarm Code NFPA-72 Tamper: Cover incorporates tamper resistant fasteners that require a special key for removal. One key is supplied with each device. For optional cover tamper switch kit, order Stock No. 0090134: must be installed on the alarm outlet side of the retard chamber of the sprinkler system. TESTING: Accomplished by opening the inspector's endof-line test valve. Allow time to compensate for system .or control retard. CAUTION: Method 2 is not applicable for remote station service use, if there is an unsupervised shut-off valve between the alarm check valve and the PS10A WET SYSTEM WITH EXCESS PRESSURE: Conned PS10A into alarm port piping extending from alarm check valve. Retard provisions are not required. Insure that no unsuper- vised shut-off valves are present between the alarm check valve and the PS10A TESTING: Accomplished by opening the water by-pass test valve or the inspector's end -offline test valve. When using end -of -line test, allow time for excess pressure to bleed off. DRY SYSTEM: Conned PS10A into alarm port piping that extends from the intermediate chamber of the alarm check valve. Install on the outlet side of the in-line check valve of the alarm port piping. Insure that no unsupervised shut-off valves are present between the alarm check valve and the PS10A TESTING: Accomplished by opening the water by-pass test valve. CAUTION: The above tests may also activate any other circuit closer or water motor gongs that are present on the system. Potter Electric Signal Company • 2081 Craig Road, St. Louis, MO, 63146-4161 • Phone: 800-325-3936/Canada 905-882-1833 • www.pottersignal.com PRINTED IN USA MKT. #8810001 - REV 0 PAGE 1 OF 2 MFG. #5400923 - 9/99 DIMENSIONS NOTE: TO PREVENT LEAKAGE, APPLY TEFLON TAPE SEALANT TO MALE THREADS ONLY. WARNING: USE OF PIPE JOINT CEMENT MAY RESULT IN OBSTRUCTION OF THE APERTURE AND LOSS OF SIGNAL. DWG. 1923-1 uuunw annum I I "WUSTMQ+T @° E 2.750 KNOBS 1 1 I I ® I 4.375 .j TYPICAL SPRINKLER APPLICATIONS WET SYSTEM WITH EXCESS PRESSURE PSIOA um .AER �--- liSS WErSYS ers °Er'w° I � CHECK I ALAW vp�[ vAM ac WATER OS ! 7 BY-PASS IALVE "LvE WET SYSTEM WITHOUT EXCESS PRESSURE PStOA OS*V W&E MODEL PS1OA PRESSURE SWITCH SWITCH TERMINAL CONNECTIONS CLAMPING PLATE TERMINAL �e o� olrr: /923-3 CAU71ON: An uninsulated section of a single conductor should not be looped around the terminal and serve as two separate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire becomes dislodged from under the terminal. 'AUTION: Closing of any shutoff valves between the alarm check valve -and the PSI OA will render the PSI OA inoperative. To comply with NFPA-72 any such valve shall be electrically supervised with a supervisory switch such as Potter Model BVS. TYPICAL ELECTRICAL CONNECTIONS PRESSURE SWITCH LOCAL CIRCUff . TERMINATION TRAW41OWER OR eATTTRY POWER STYLE 0 (CLASS A) SUPERVISED IADP STYLE 8 (BASS e).SUPERWSED CIRCUrt Sckftm TO qq, N.O. RA. COOMROL coM. Nva . ERC -Or -UNE R�9SIOR UNIT"A IM -15 ORDERING INFORMATION Model .:Description DRY SYSTEM PS10-1A Pressure switch with one set SPDT contacts PSARA ^NW PRESAME Swace PS10-2A Pressure switch with two sets SPDT contacts WAM Taros CONO CHECK evs oRrVALVE SYSTEM Cover Tamper Switch IGt 0090134 Q aauc -� 1010150 vavE WATER BMVXX VE s Mr- /923-2 'AUTION: Closing of any shutoff valves between the alarm check valve -and the PSI OA will render the PSI OA inoperative. To comply with NFPA-72 any such valve shall be electrically supervised with a supervisory switch such as Potter Model BVS. TYPICAL ELECTRICAL CONNECTIONS PRESSURE SWITCH LOCAL CIRCUff . TERMINATION TRAW41OWER OR eATTTRY POWER STYLE 0 (CLASS A) SUPERVISED IADP STYLE 8 (BASS e).SUPERWSED CIRCUrt Sckftm TO qq, N.O. RA. COOMROL coM. Nva . ERC -Or -UNE R�9SIOR UNIT"A IM -15 ORDERING INFORMATION Model .:Description Stock No. PS10-1A Pressure switch with one set SPDT contacts 1340101 PS10-2A Pressure switch with two sets SPDT contacts 1340102 Hex Key 5250062 Cover Tamper Switch IGt 0090134 BVS 1/2' Ball Valve with tamper switch 1010150 INCRfASM SYSTEM PRESSURE TYPICAL WATFRROW 0 STALAAMON COLA. N.O. N.C. SM04 MARKINGS TYPICAL LOW PRESSURE CONTACT POSITION SUPERVISION SHOWN WMII DEVICE IN PRESSURIZED DECREASING SCONDMON PRESSURE COM. NA.' N.C. MG. /982-4 SWATCH MARKRYGS ENGINEER/ARCHITECT SPECIFICATIONS Pressure type waterflow switches shall be a Model PSI oA as manufactured by Potter Electric Signal Co. of St. Louis, Mo. and shall be installed on the sprinkler systems as shown on the drawings and/or specified herein. Switches shall be provided with a 1/2" NPT male pressure connection to be connected into the alarm check valve of a "wet" sprinkler system or into the intermediate chamber of a "dry" pipe system and shall be actuated by any flow of water to or. in excess of the discharge from one sprinkler head. Switches shall have a maximum service pressure rating of 250 PSI and shall be factory adjusted to operate on pressure increase. at 6 ±1. PSI. There shall be one (1) or two (2) SPDT contacts rated at 15.0 Amps at 125/250VAC and 2.5 Amps at 30VDC. The switch housing shall be weather proof and oil resistant. The cover shall incorporate tamper resistant screws. The unit shall be UL and CSFM Listed, FM and LPC Approved, and NYMEA Accepted. PRINTED IN USA MKT. 88810001 -REV Q PAGE 2 OF 2 MFG. 954OD923- 9/99 (b,P0-FTER 6" BELL SHOWN BELLS PBA AC & PBD-pC UL Listed, FM Approved Sizes Available: 6"(1 50mm), 8" (200mm) and 10" (250mm) Voltages Available: 24VAC 120VAC 12VDC (10.2 to 15.6) Polarized 24VDC (20.4 to 31.2) Polarized Service Use: Fire Alarm General Signaling Burglar Alarm Environment: Indoor or outdoor use (See Note 1) -40° to 150°F (-40° to 66°C) (Outdoor use requires weatherproof backbox.) Termination: 4 No. 18 AWG stranded wires Finish: Red powder coating Optional: Model BBK-1 weatherproof backbox these vibrating type bells are designed for use as fire, burglar or general signaling devices. They have low con - gumption and high decibel ratings. The unit mounts on a standard 4" (101 mm) square electrical box for indoor use or on a model BBK-1 weatherproof backbox for outdoor applications. Weatherproof backbox model 1313K-1, Stock No. 1500001. ALL DC BELLS ARE POLARIZED AND HAVE BUILT -1N TRANSIENT PROTECTION: • 85 Notes: 1. Minimum dB ratings are calculated from integrated sound pressure measurements made at Underwriters Laboratories as specified in UL Standard 464. UL temperature range is -30° to 150°F (-34° to 66°C). 2. Typical dB ratings are calculated from measurements made with a conventional sound level meter and are indicative Of output levels in an actual installation. Potter Electric Signal Company • 2081 Craig Road, St. Louis, M0,63146-4161 • Phone: 800-325-3936/Canada905-882-1833owww.poftersignal.com PRINTED IN USA MKT. 88850001 - REV P MFG. #5400776 - 3/99 PAGE 1 OF 2 INCHES VOLTAGE MODEL NO. STOCK NO. CURRENT AICA' d8 MINIMUM d8 )(MAX) AT 10 (310 2) r��(2) (3m) (1) 1) ) PBD126 1706012 .12A 85 76 ) P80128 1708012 .12A 90 76 0) PBD1210 1710012 ./2A 92 76 ) 110(250) PSD246 1706024 .06A 87 76 ) PBD248 1708024 .06A 81 79 ) P802410 1710024 .06A 94 79 ) PW46 1806024 .17A 91 78 )PBA248 1806024 .17A 94 76 )PBA24/0 1810024 .17A 94 76 6 (150) 120VAC PSA1206 1806120 .05A 92 82 8(200) 120VAC PBA1208 1808120 .05A 99 82 10(250) 120VAC PBA12010 1810120 05A 99 • 85 Notes: 1. Minimum dB ratings are calculated from integrated sound pressure measurements made at Underwriters Laboratories as specified in UL Standard 464. UL temperature range is -30° to 150°F (-34° to 66°C). 2. Typical dB ratings are calculated from measurements made with a conventional sound level meter and are indicative Of output levels in an actual installation. Potter Electric Signal Company • 2081 Craig Road, St. Louis, M0,63146-4161 • Phone: 800-325-3936/Canada905-882-1833owww.poftersignal.com PRINTED IN USA MKT. 88850001 - REV P MFG. #5400776 - 3/99 PAGE 1 OF 2 OOPOrrER FIG.1 T BELLS DIMENSIONS INCHES (mm) BELLS PBA -AC & PBD -DC FIG.2 WEATHERPROOFBACKBOX BOX HAS ONE THREADED 1/2' CONDUIT ENTRANCE 0 o- 5 O (146) (200) ! (150)r I I" , (<1) (86) </<' -►1 DWG. #776-I (106) OwG. $776-2 FIG. 3 WIRING (REAR VIEW) C.C.• BELLS (OBSERVE POLAR; TV) REED (IN) RED (CUT; I of 1 ;ROu CONTROL PANEL + OR 1 To NEXT BELL P4ECFDL�t BEL: ( OR ENO-O:-LIK I RESISTOR BLACK (IN) O BLACK (OC'T) A T1 N• WHEN ELECTRICAL SUPERVISION IS REQUIRED USE IN AND OUT LEADS AS SHOWN. NOT£S: OBSERVE POLARITY TO RING D.C. BELLS. 2. REO WIRES POSITIVE (+) 3. SLACK WIRES NEGATIVE (_) DWG. #776-3 A.C. BELS 3 3/8- 5- (80 1,127) WHITE (IN) W:'tIL �d�Tj o, FROM CONTROL PANEL](IN) OR pR-CEG B:_LBLAo ' BLACK (OUT; 1 A T WHEN ELECTRIC& SLIPERvISK1N IS REQUIRED USE IN AND OJT LEADS AS SHOWN NOTES: T. WHEN USING A.C. BELLS. TERMINATE EACH EXTRA WIRE SEPARATELY AFTER LAST BELL. 2. ENO -OF -LINE RESISTOR IS NOT REQUIREO ON AEC SELLS. INSTALLATION I. The bell should be mounted a minimum of 8 2. Remove the gong. 'ft. (2.4m) from g as the floor or as close to the ceiling possible. 3. Connect wiring (see Fig. 3). 4.• Mount bell mechanism to backbox (bell mechanism must be mounted with the striker pointing down). gong 9 P 5. Reinstall the gong (be sure that the Positioning pin, in the mechanism housing, is in the hole in the gong). Test all bells for proper operation and observe that they can be heard where required (bells must be heard in all areas as designated by the authority having jurisdiction). PRINTED IN USA MKT. #8850001- REV P MFG. #5400776.3/99 PAGE 2 OF 2 Table of Contents Introduction..................................................................................3 Combination of BlazeMaster® Products with Other CPVC and Solvent Cements.......................3 Where to Use BlazeMaster® Fire Sprinkler Systems................................................................3 Concealed Installations...................................................................4 Exposed Installations (Where Sprinklers are Required).................4 .........27 Smooth, flat, horizontal ceilings.................................................4 Unfinished Basements.................................................................5 FactoryMutual...................................................................................8 The Loss Prevention Council............................................................8 Sprinkler Head Temperature Ratings..............................................9 Temperature/Pressure Ratings................................................... 9 Combustible Concealed Installations............................................9 NFPA13R & 13D...........................................................................9 AirPlenums.........................................................................................9 Canadian Installations................................................................9 Ordinary Hazard Installations...........................................................9 Garage Installations...........................................................:............10 System Risers in NFPA 13,13R and 13D Applications...........................................................10 Underground Water Pressure Service...........................................11 ThrustBlocking.................................................................. ...12 Trenching....................................................................................12 Snakingof Pipe..........................................................................12 Backfilling....................................................................................12 Outdoor Installations.......................................................................13 Updated UL Listing Information.....................................................13 Cut -In Procedure for System Modification or Repairs ................14 Product Rating, Capabilities and Material Properties..................................................................16 PressureRating................................................................................16 Pipe Dimensions & Weights............................................................16 Physical and Thermal Properties of BlazeMaster® CPVC ...........16 Hydraulic Design.............................................................................17 CFactor......................................................................................17 Pipe Friction Loss........................................................................17 Fittings Friction Loss....................................................................17 Thermal Expansion and Contraction......................................17-18 PipeDeflection................................................................................19 Noveon, Inc. 2 Handling and Storage..........................................................20 Joining BlazeMaster® Pipe and Fittings with Red One -Step Solvent Cement.......................................21 Cuffing..............................................................................................21 Deburring.........................................................................................21 FittingPreparation...........................................................................21 Solvent Cement Application.........................................................21 Assembly..........................................................................................21 Setand Cure Times.........................................................................22 PressureTesting................................................................................23 Estimating One -Step Solvent Cement Requirements.................23 Hangers and Supports..........................................................23 Penetration of Studs and Joists........................................24 Wooden Studs and Joists...............................................................24 MetalStuds......................................................................................24 Transition to Other Materials..............................................25 Support............................................................................................25 Threaded Connections..................................................................25 Flanged Connections.....................................................................25 Recommended Bolt Torque.....................................................25 Grooved Coupling Adapters........................................................26 Other Design Criteria.............................................................26 Chemical Compatibility.................................................................26 A Note on Microbiologically Influenced Corrosion (MIC) .........27 FreezeProtection............................................................................27 BattInsulation.............................................................................27 Antifreeze Solutions...................................................................27 Estimating Antifreeze Solution Requirements .........................28 Painting............................................................................................28 Maintenance...................................................................................28 Penetrating Fire Rated Walls and Partitions .................................28 EarthquakeBracing........................................................................28 Summary......................................................................................29 Dos....................................................................................................30 Don'ts...............................................................................................30 I\ Introduction BlazeMaster® pipe and fittings are designed specifically for fire sprinkler systems. They are made from a specialty thermoplastic known chemically as post -chlorinated polyvinyl chloride (CPVC). BlazeMaster® pipe and fittings provide unique. advantages 'in sprinkler installations including superior hydraulics, ease of joining, increased hanger spacing in comparison to other thermoplastics and ease of assembly. They also are based on a technology with a continuous and proven service history of more than 40 years. This installation manual provides instructions for- handling orhandling and installing a BlazeMaster® fire sprinkler system. as well. as information regarding system design. It is intended as a supplement to basic, fundamental knowledge relating to the installation and/or repair of CPVC fire sprinkler systems. It also is intended to supplement installation instructions published by manufacturers of pipe and fittings. Before commencing installation, a user should understand and confirm applicable National Fire Protection Association (NFPA) guidelines and local code approval and installation requirements for CPVC fire sprinkler systems. BlazeMaster® CPVC pipe carries the markings of Underwriters Laboratories, Inc, (UL & C -UL) and Underwriters' Laboratories of Canada (ULC), Factory Mutual (FM)", The Loss Prevention Council (LPC), and the NSF International (NSF) for use with potable water. Refer to individual manufacturers' installation instructions for specific. listings and approvals. Noveon produces and sells CPVC compounds to licensed manufacturers of BlazeMaster® pipe & fittings (see back cover for contact information). When this design manual states, "refer to manufacturer's installationinstructions" please refer to the individual installation instructions published by each pipe and/or fittings manufacturer. For additional information regarding the BlazeMaster® product line, please refer to the internet website, www.blazemaster.com. An electronic version of this installation guide, the most current product compatibility information, the 'As manufactured by Harvel, IPEX, Thompson and Tyco. BlazeMaster® Blaster newsletter, and other BlazeMaster® fire sprinkler systems information can be found at this site. Combination of BlazeMaster® Products with Other CPVC and Solvent Cements All BlazeMaster® pipe, fittings and solvent cements have been evaluated and are listed for combination regardless of the licensed manufacturer that produces the products, The BlazeMaster® products' listing does not include the combination of BlazeMaster® CPVC pipe with other types of specially listed CPVC fire sprinkler pipes, fittings and solvent cements. Where to Use BlazeMaster® Fire Sprinkler Systems BlazeMaster® CPVC pipe and fittings are Listed by Underwriters Laboratories (UL & C -UL) and Underwriters Laboratories of Canada (ULC) for use in: • Light Hazard occupancies as defined in the Standard for Installation of Sprinkler Systems, NFPA 13. • Residential occupancies as defined in the Standard for Installation of Sprinkler Systems in Residential Occupancies up to Four Stories in Height, NFPA 13R. • Residential occupancies as defined in the Standard for Sprinkler Systems in One and Two Family Dwellings and Manufactured Homes, NFPA 13D. • Air plenums, as defined by the Installation of Air Conditioning and Ventilating Systems, NFPA 90A. • Underground Water Pressure Service, NFPA 24. • System risers in residential buildings up to four stories in height, NFPA 13R and 13D. • See UL Fire Protection Equipment Directory, categories VIWT and HFYH. BlazeMaster® fire sprinkler systems shall be employed in wet -pipe systems only. (A wet -pipe system contains water and is connected to a water supply so that the water will discharge immediately when the sprinkler is opened,) 3 Noveon, Inc. BlazeMaster® CPVC pipe and fittings must never be used in a system using compressed air or other gases. National Fire Protection Association Standards 13, 13R, 13D, and NFPA 24 must be referenced and followed for design and installation requirements in conjunction with this design manual. Concealed Installations With concealed installation the minimum protection- shall consist of one layer of 3/8" (9.5 mm) gypsum wallboard, or a suspended membrane ceiling with lay -in panels or tiles having a weight ofinot less than 0.35 pounds per square foot (1.7 kg per square meter) when installed with metallic support grids, or 1/2" (12.7 mm) plywood soffits. For residential occupancies defined in NFPA 13R and 13D, the minimum protection may consist of one layer of 1/2" (12.7 mm) plywood. During periods of remodeling and renovation, appropriate steps must be taken to protect the piping from fire exposure if the ceiling is temporarily removed. Exposed Installations (Where Sprinklers are Required) Note: It is always acceptable to install BlazeMaster" products in areas where sprinklers are not required. Reference manufacturer's installation instructions. As an alternative to the protection requirements, BlazeMaster" pipe and fittings may be installed without protection (exposed), subject to the following additionaIr limitations: Smooth, flat, horizontal ceilings 1. Exposed piping is :to be installed below a smooth, flat, horizontal ceiling construction. 2.: Listed Quick -Response pendent sprinklers. having deflectors installed within 8 inches (203 mm) from the ceiling or Listed Residential pendent sprinklers located in accordance with their Listing and a maximum distance between sprinklers not to exceed 15 feet (4.57 m). 3. Listed Quick Response horizontal sidewall sprinklers having deflectors installed within Noveon, Inc. 4 6 inches (152 mm) from the ceiling and within 4 inches (101 mm) from the sidewall or Listed Residential horizontal sidewall sprinklers located in accordance with their Listing and a maximum distance between sprinklers not to exceed 14 feet (4.27 m). 4. Exposed pipe employing Listed Quick Response upright heads shall be installed not more than 7'/2 inches (190 mm) from the ceiling to the centerline of the pipe. Upright heads shall be installed having the deflectors within 4 inches (101 mm) from the ceiling and a maximum distance between sprinklers not to exceed 15 feet (4.57 m). For upright heads, the distance from the centerline of a sprinkler head to a hanger shall be 3 inches (76.2 mm). 5. Where extended coverage sprinklers are desired to be used, BlazeMaster" pipe and fittings may be used subject to the following additional limitations: a) Listed pendent, light hazard, quick response, extended coverage sprinklers, 155°F maximum temperature rating having deflectors installed within 8 in. from the ceiling and a maximum distance between sprinklers not to be less than 15 ft. and not to exceed 20 ft. with an application density of at least 0.10 gpm/sq. ft. b) Listed pendent residential sprinklers, 155T maximum temperature rating having deflectors installed within 8 in. from the ceiling and a maximum distance between sprinklers not to be less than 15 ft. and not to exceed 20 ft. with an application density of at least,O-ID gpm/sq.ft. c) Listed horizontal sidewall, light hazard, quick response, extended coverage sprinklers, 165°F maximum temperature rating having deflectors installed within 6 in. from the ceiling and within 4 in. from the sidewall and a maximum distance between sprinklers not to be less than 14 ft. and not to exceed 18 ft. with an application density of at least 0.10 gpm/sq. ft. 4 Basement Installation. with Center Wall Riser with Main at .Wall Noveon, Inc. 6 Basement Installation with Riser in Comer t �? 0 tl9e °}alltt ter T" Noveon, Inc. 6 Basement Installation with Riser in Comer •our 'UOGAON •sluauwailnbaa aoj apoo bulpllnq jo (fHy) uopipslinr bulnoH A4uo4jny a41 }Insuoo •paulppow aq 4snw A41abaju! 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The system shall be installed per the requirements of NFPA 13, Sections 9,2.5 (2002 Edition), Support of Risers. 4. The BlazeMaster® CPUC sprinkler pipe and fittings shall be installed per the manufacturer's installation and design manual. 5. Risers shall be supported by pipe clamps or by hangers located on the horizontal connection close to the riser. Only Listed hangers and clamps shall be used. 6. Vertical lines must be supported at intervals, described in 7 & 8 below, to avoid placing excessive load on a fitting at the lower end. Do this by using riser clamps or double bolt pipe clamps Listed for this service. The clamps must not exert compressive stresses on the pipe. It is recommended that the clamps should be located just below a fitting so that the shoulder of the fitting rests against the clamp. If necessary, a coupling can be modified and adhered to the pipe as a bearing support such that the shoulder of the fitting rests on the clamp. Follow the manufacturer's recommended cure time. WARNING: Modified riser collar shall only be used to provide support to the riser and shall not be used to join two pieces of pipe. Top View Side View rpendicular to Seat Cut - - Above Seat Figure 1: Field Modification for Riser Collar for Vertical Use 7. Do not use riser clamps that squeeze the pipe and depend on compression of the pipe to support the weight. Modified SlazeMaster®CPVC Coupling Adhered to Pipe Snug but not Tight Plastic Coupling or Collar Adhered to Pipe Strut to Wall Figure 2: Coupling Modification for Riser Collar 8. Hangers and straps shall not compress, distort, cut or abrade the piping and shall allow for free movement of the pipe to allow for thermal expansion and contraction. 9. Maintain vertical piping in straight alignment with supports at each floor level, or at 10 feet (3.05 m) intervals, whichever is less. 10. CPVC risers in vertical shafts or in buildings with ceilings over 25 feet (7.62 m), shall be aligned straightly and supported at each floor level, or at 10 feet (3.05 m) intervals, whichever is less. Underground Water Pressure Service Both pipe and fittings may be used in underground water pressure service installations per the following requirements: 1. ASTM D 2774, Standard Recommended Practice for Underground Installation of Thermoplastic Pressure Piping, 2. ASTM F 645, Standard Guide for Selection, Design and Installation of Thermoplastic Water Pressure Piping Systems, and 3. The system shall be installed per the requirements of NFPA 24. 4. The BlazeMaster® CPVC sprinkler pipe and fittings shall be installed per the manufacturer's installation instructions and this design manual. 11 Noveon, Inc. Thrust Blocking If thrust blocks are utilized they should be designed per NFPA 24, Section 10.8.2 (2002 Edition). Note: BlazeMaster" fire sprinkler systems utilize a solvent cement joining method. As such, thrust blocks are not required with BlazeMaster" CPVC pipe and fittings in underground water pressure service. Reference NFPA 24, Section A.10.8.1.1 (2002 Edition). Trenching The trench should be of adequate width to allow convenient installation, while at the same time being as narrow as possible. Minimum trench widths may be utilized by joining pipe outside of the trench and lowering it into the trench after adequate joint strength -has been achieved. (NOTE: Refer to the recommended set and cure time tables for solvent cement joints). Trench widths will have to be wider where pipe is joined in the trench or where thermal expansion and contraction is a factor. See section titled "Snaking of Pipe". • Water filled pipe should be buried at least 12 inches (305 mm) below the maximum expected frost line. It is recommended that BlazeMaster" piping be run within a metal or concrete casing when it is installed beneath surfaces that are subject to heavy -weight or constant traffic such as roadways and railroad tracks. The trench bottom should be continuous, relatively smooth, and free of rocks. Where,ledge rock, hardpan or boulders are encountered, it is necessary to protect the pipe from damage. Use a minimum of 4 inches (102 mm) of clean soil, sand, crushed stone or other approved material as referenced in ASTM D 2774. Sufficient cover must. be maintained to keep external stress levels below acceptable design stress. Reliability and safety of service is of major importance in determining minimum cover. Local, state and national codes may also govern. Noveon, Inc. 12 Snaking of Pipe After BlazeMaster" CPVC pipe has been solvent welded, it is advisable to snake the pipe according to the below recommendations beside the trench during its required curing time. BE ESPECIALLY CAREFUL NOT TO APPLY ANY STRESS THAT WILL DISTURB THE UNDRIED JOINT. This snaking is necessary in order to allow for any anticipated thermal movement that could take place in the newly joined pipeline. Snaking is particularly necessary on the lengths that have been solvent welded during the late afternoon of a hot summer day, because their drying time will extend through the cool of the night when thermal contraction of the pipe could stress the joints to the point of pull out. This snaking is also especially necessary with pipe that is laid in its trench (necessitating wider trenches than recommended) and is back-filled with cool earth before the joints are thoroughly dry. Figure 3: Snaking of Pipe Backfilling Note: Underground pipe shall be thoroughly inspected and tested for leaks prior to backfilling. Backfill material should be placed over pipe sections only, leaving the joints exposed during. testing. Ideally, backfilling should only be done early in the morning during hot weather when the line is fully contracted and there is no chance of insufficiently dried joints being subjected to contraction stresses. The pipe should be uniformly and continuously supported over its entire length on firm, stable material. Blocking should not be used to change pipe grade or to intermittently support pipe across excavated sections. Loop Offset in Inches for Contraction: Maximum Temperature Variation, OF, Between Time of Solvent Welding and Final Use Loop Length 100 200 300 400 50° 600 700 800 900 1000 20 Feet 3" 4" 5" 5" 6" 6" 7" 7" 8" 8" 50 Feet 7" 9" 11" 13" 14" 16" 17" 18" 19" 20" 100 Feet 13" 18" 22" 26" 29" 32" 35" 37" 40" 42" Loop Offset in mm for Contraction: Maximum Temperature Variation, °C, Between Time of Solvent Welding and Final' Use Loop Length (120) (70) (1 °) 40' 101, 160 210 270 320 380 65.6 Meters 76.2 102 127 127 152 152 178 178 203 203 164 Meters 178 229 279 330 356 406 432 457 483 508. 328 Meters 330 1 457 559 660 1 737 813 889 940 101.6 1067 Pipe is installed in a wide range of sub -soils. These irsoils should not only be stable but applied in such a ,manner to physically shield the pipe from damage. Attention should be given to local pipe laying experience that may indicate particular pipe bedding problems. Backfill materials free of rocks with a particle size of 1/2" (12.7 mm) or less should be used to surround Sand and gravel containing a significant proportion on fine-grained material, such as silt and clay, should be compacted by hand or, preferably by mechanical tamper. The remainder of the backfill should be placed and spread in approximately uniform layers in such a manner to fill the trench completely so that there will be no unfilled spaces under or about the rocks the pipe with 6" (152 mm) to:8 -..(203 mm) of cover:.: or: lumps of earth in the backfill. Large or sharp. It should be placed in layers Each soil layer should rocks, frozen clods and other debris greater than be sufficiently compacted to uniformly develop lateral passive soil forces during the backfill operation: It may be advisable to have the pipe under hydraulic pressure, 15 to 25 psi (103 - 172 kPa) during the backfilling. Vibratory methods are preferred when compacting sand or gravel. Best results are obtained when the soils are: in a nearly saturated condition. Where water flooding is used, the initial backfill should be sufficient to insure complete coverage of the pipe. Additional material should not be added until the water flooded backfill is firm :enough to walk on. Care should be taken to avoid floating the pipe. 4" (102 mm) in diameter should be removed. Rolling equipment or heavy tampers should only be used to consolidate the final backfill. Outdoor Installations BlazeMaster® pipe and fittings are not listed for exposed, outdoor applications. Updated UL Listing Information BlazeMaster® fire sprinkler system's listings can change. For a current list log on to www. blazemaster.com, 13 Noveon, Inc. Cut -In Procedure for System Modification or Repairs At times it may become necessary to make Carefully review and follow manufacturer's modifications to existing CPVC fire sprinkler solvent cementing procedures for proper joining systems. This can be done safely when the techniques prior to commencing with cut -in proper procedures are followed. The.following (pipe must be cut square to proper length, procedure. has been developed to assure that deburred, beveled and dry to ensure proper the modifications are done successfully. insertion depth and highest integrity). Prior to making system cut -ins on existing systems, care should be used to review proper joining procedures and to FOLLOW CUT -IN CURE SCHEDULES to ensure the highest system integrity. Several methods can be utilized to tie into an existing system using a socket style tee fitting in_. combination with the use of socket unions, grooved coupling adapters, and flanges. Regardless of the method used, the following points must be followed to ensure the highest integrity: • Using proper tools, the cut -in should be made on the smallest diameter pipe section (that is capable of adequately supplying the system changes) in close proximity to the modification being made. This approach will expedite cure times prior to pressure testing. The cut -in connection to the existing system should be made first, prior to proceeding with additional work. Existing lines must be drained adequately prior to solvent cementing. Use.a.Drain Vac unit to.be . sure all water is removed from the system (moisture can slow the cure time and reduce joint strength). Noveon, Inc. a Carefully measure and cut pipe to proper length to ensure complete insertion during assembly (check the dry fit of the components being joined). • Note: During assembly of the cut -in tee (and other components) it is important to make a one-quarter turn when inserting the pipe into the fitting per the manufacturer's assembly instructions, particularly on 11/2" pipe sizes and larger. This may require the use of several components assembled in combination with the cut -in tee to create a short spool piece assembly. This can be accomplished by using socket unions, flanges, or grooved coupling adapters that will ensure that a one-quarter turn can be obtained on all pipe connections being joined. Prior to applying the solvent cement, use a clean dry rag to wipe moisture and dirt from the fitting socket and the pipe end (the presence of moisture on the joining surfaces will reduce joint integrity). Use a new can of solvent cement when making cut -in connections (verify expiration dates stamped on can prior to use). J 0 Cut -in Procedure for System Modification or Repairs cont. • After all work is completed, the cut -in joints must be allowed to cure properly prior to pressure testing as shown in the table below. • After work is completed and cut -in cure times are met, inspect work for proper alignment and hanger placement prior to pressure testing, • After cut -in cure times are met, the system must be slowly filled with water and the air bled from the furthest and highest sprinkler heads before test pressure is applied (refer to manufacturer's installation instructions regarding Hydrostatic Testing), Cut -Ins Minimum Cure Prior to Pressure Testing • After cut -in cure times are met and the air is bled from the system, it is recommended that portion of the sprinkler system containing the cut -in tee be pressure tested. Prior to pressure testing, the system must be sectioned off to its smallest area using floor valves, etc., to isolate the cut -in area. It is further recommended that the test pressure applied should not exceed 50 psi over the system pressure, This approach will minimize the potential for water damage should a leak occur. WARNING: AIR OR COMPRESSED GAS MUST NEVER BE USED FOR PRESSURE TESTING Pipe Size Ambient Temperature During Cure 60°F to 120°F 40°F to 59°F 0°F to 39°F 3/4" 1 hour 4 hour 48 hour 1" 11/2 hour 4 hour 48 hour P/4' & 172" 3 hour 32 hour 10 days 2" 8 hour 48 hour 21/2" & 3" 24 hour 96 hour Solvent cement can be applied attemperatures below 40°F for: pipet° in size and. larger, however the temperature of the system must be raised to 40'F or hlgherand allowed to crire perthe above recommendations prior to -pressure testing. When bringing cement; pipe or fittings in from the outside, be sure they are brought up to room temperature before using the 60°F to 120°F cure schedule. 15 Noveon, Inc. Product Rating, Capabilities and Material Properties Pressure Rating BlazeMaster® pipe and fittings (3/4" (20mm) -. 3" (80 mm)) are rated for continuous service of 175 psi (1207 kPa) at 1501(65°C). Pipe Dimensions & Weights BlazeMaster® pipe is produced in SDR 13.5 dimensions. SDR, or standard dimensional ratio, means the pipe wall thickness is directly proportional to the outside diameter. This results in all diameters carrying the some pressure capability. BlazeMaster® pipe is produced to the specifications of ASTM F 442. BlazeMaster® fittings are produced to ASTM F 437, F 438, or F 439 specifications depending on the size and configuration. BlazeMaster® Pipe Dimensions & Weights SDR 13.5 (ASTM F 442) Nominal Size Average OD Average ID Pounds Per Foot Kilograms Per Meter Pounds Per Foot Kilograms Per Meter Inches mim Inches mm Inches mm Empty_ Empty H2O Filled H2O Filled 3/4 20.0 1.050 26.7 .874 22.2 0.168 0.250 0.428 0.637 1 25.0 1.315 33.4 1.101 28.0 0.262 0.390 .0675 0.100 1114 32.0 1.660 42.2 1.394 35.4 0.418 0.622 1.079 1.606 11/2 40.0 1.900 48.3 1.598 40.6 0.548 0.816 1.417 2.109 2 50.0 2.375 60.3 2.003 50.9 0.859 1.278 2.224 3.310 21/2 65.0 2.875 73.0 2.423 61.5 1.257 1.871 3.255 4.844 3 80.0 3.500 88.9 2.950 75.0 1.867 2.778 4.829 7.186 Note: The above average OD and average ID information is per ASTM F442. Check with Individual manufacturers for actual OD and ID information. Physical and Thermal Properties of BlazeMaster® CPVC Property CPVC ASTM Specific Gravity 1.53 D 792 IZOD Impact Strength (ft. lbs./inch, notched) 3.0 D 256A Modulus of Elasticity, Q 73T psi 4.23 x 105 D 638 Ultimate Tensile Strength, psi 8,000 D 638 Compressive Strength; psi 9,600 D 695 Poisson's Ratio .35-.38 - Working Stress Q 73°F, psi 2,000 D 1598 Hazen -Williams C Factor 150 Coefficient of Linear Expansion in./(in. °F) 3.4 x 101 D 696 Thermal Conductivity BTU/hr./ft.2/°F/in. 0.95 C 177 Limiting Oxygen Index 60% D 2863 Electrical Conductivity Non Conductor Noveon, Inc. 16 G Hydraulic Design C Factor Hydraulic calculations for the sizing of BlazeMaster® pipe and fitting shall be calculated using the Hazen -Williams C factor of 150. Pipe Friction Loss Pipe friction loss calculations shall be made according to NFPA 13 Section 14.4 (2002 Edition). Fittings Friction Loss The following table shows the allowance for friction loss for fittings, expressed as equivalent length of pipe. Allowance for Friction Loss in Fittings (SDR 13.5 Equivalent Pipe) 3/4" (20mm) 1" (25mm) 1 1/4" (32mmI8'(2.44m) 1 1/2" (40mm) 2" (50mm) 2 1/2" (65mm) 3" (80mm) Tee Branch .3'(0.914m) 5'(1,52m) 6'(1.83 m) 10' (3.05m) 12'(3,66m) 15'(4,57m) Elbow 900 7'(2.13m) 7'(2.13m) 8' (2.44m) 9'(2.74m) 11' (3.35m) 12'(3.66m) 13'(3.96m) Elbow 45°:. 1'(O. -305m), l.`(0.305m) : 2'(0.610m) 2(0.610m) 2'(0.610m) 3'(0.914m) 4'-(1.220m) Coupling 1'(0.305m) 1'(0.305m) 1'(0.305m) 1'(0.305m) 1'(0.305m) 2'(0.610m) 2'(0.610m Tee Run 1' (0.305m) 1' (0.305m) 1'(0.305m) 1'(0.305m) 1'(0.305m) 2'(0.61.0m) 2'(0.610m) Thermal Expansion and Contraction BlazeMaster® CPVC pipe, like all piping materials, expand and contract with changes in temperature. The coefficient of linear expansion is: 0.0000340 inch/inch-OF (0.000062 cm / cm °C). Lineal expansion is the same for all pipe diameters. = 3 ED (AL) 2S t = Loop length (in.) E = Modulus of elasticity at maximum temperature (psi) S = Working stress at maximum. temperature (psi) D = Outside diameter of the pipe (in.) AL = Change in length due to change in temperature (in.) Modulus of,'Elasticity.:&:Stres&vs.:Temperature Temperature F 73 80 90 100 110 120 140 150 Modulus of Elasticity 4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08 "E" x 105 (psi) Working Stress 2,000. 1,875 1,715 1,560 1,415 1,275 1,000 875 „S„ (psi) A 257 change in temperature will cause an expansion of 1/2 inch for a 50 foot straight run of BlazeMaster® pipe. For most operating and installation conditions, expansion and contraction can be accommodated at changes in direction of the pipe run. However, in certain instances, expansion loops or offsets may be required when installing long, straight runs of pipe. 17 Expansion Loop Formula Noveon, Inc. Thermal Expansion in Inches Temp. Length of Run in Feet Change OT°F 5 10 15 20 25 30 35 40 45 50 70 90 1120 160 Thermal Expansion o L (in.) 20 .04 .08 .12 .16 .20 ,24 .29 .33 .37 ,41 .57 .73 .98 1.31 30 .06 .12 :18 .24 .31 ,37 .43 .49 •55 .61 .86 1.10 1.47 1.96 40 .08 .16 .24 .33 .41 .49 .57 .65 .73 .82 1.14 1.47 1.96 2.61 50 .10 .20 .31 .41 .51 .61 .71 .82 .92 1.02 1.43 1.84 2.45 3.26 60 .12 .24 .37 .49 .61 .73 .86 .98 1.10 1.22 1.71 2.20 2.94 3.92 70 .14 .29 .43 .57 .71 .86 1.00 1.14 1.29 1.43 2.00 2.57 3.43 4.57 80 .16 .33 ,49 .65 .82 .98 1.14 1.31 1.47 1.63 2.28 2.94 3.92 5.22 90 .18 •37 .55 .73 .92 1.10 1.29 .1.47 1.65 1.84 2.57 3.30 4.41 5.88 100 .20 .41 .61 .82 1.021 1.22 1.43 1.63 1.84 2.04 2.86 3.67 4.90 6.53 Thermal Expansion in Centimeters Temp. Length of Run in Meters Change eT°C 1 2 I 4 6 8 10 12 1 1416 18 20 30 40 50 Thermal Expansion e L (cm.) 10 0.06 0.12 0.25 0.37 0.50 0.62 0.74 0.87 1 0.99 1.12 1.24 1.86 2.48 3.10 15 0.09 0.19 0.37 0.56 0.74 0.93 1.12 1.30 1.49 1.67 1.86 2.79 3.72 4.65 .20 0.12 0.25 0.50 0.74 0.99 1.24 1.49 1.74 1.98 2.23 2.48 3.72 4.96 6.20 25 0.16 0.31 0.62 0.93 1.24 1.55 1.86 2.17 2.48 2.79 3.10 4.65 6.20 7.75 30 0.19 0.37 0.74 1.12 1.49 1.86 2.23 2.60 2.98 3.35 3.72 5.58 7.44 9.30 35 0.22 0.43 0.87 1.30 1.74 2.17 2.60 3.04 3.47 3.91 4.34 6.51 8.68 10.85 40 0.25 0.50 0.99 1;49 1.98 2.48 2.98 3.47 3.97 4.46 4.96 7.44 9.92 12.40 45 0.28 0.56 1.12 1,67 2.23 2.79 3.35 3.91 4.46 5.02 5.58 8.37 1 1.16 113.95 50 0.3.1 0.62 1.24 1.86 2.48 3.10 3.72 4.34 4.96 5.58 6.20 9.30 12.40 15.50 Loop 6" i i i i MIN-" iF1/5t'-N �--MIN Offset Lg-1/41-* )t Change of Direction Long Run o y = Hanger or Guide � i =Restraint Figure 4: Expansion Loop and Offset Configuration Noveon, Inc. 18 C Pipe Deflection BlazeMaster® fire sprinkler piping is inherently ductile allowing it to be deflected, within permissible limits, around or away from objects during installation, which can reduce installation time. This ductility allows for greater freedom of design and lower installed cost.: The maximum installed deflections for BlazeMaster® piping are as follows: Maximum Installed Deflections (One End Restrained) r - L ft. (M) d in.(=) �1 Figure 5: One End Restrained Pipe Length in Feet pipe 2' 5' 7' 10' 1 12' 1 15' 1 17' 20' 25' 30' 35' 1 40' 1 45' 1 50' Size Permissible Bending Deflections SDR 13.5 (73°F) in Inches 3/4" 1.3 7.8 15.4 31.3 45.1 79.5 90.6 125.4 195.9 282.1 383.9 25 mm 1" . .1.0. 6.3 _ 12.3 25.0 .36.0 56.3 72.3 100.1. 156.4 225.2 ._306.6 400.4 32 mm 5.4 1114" 0.8 5.0 9.7 19.8 28.5 44.6 57.3 79.3 123.9 178.4 242.8 317.2 401.4 18.9 11/2" 0.7 4.3 8.5 17.3 1 24.9 39.0 50.1 69.3 108.2 1 155.9 212.21 277.1 350.7 1433.0 34.1 2" 0.6 3.5 6.8 - 13.9 20.0 31.2 40.0 55.4 86.6 124.7 169.7 221.7 280.6 346.4 2 1/2" 0.5 2.9 5.6 11.4 16.5 25.8 33.1 45.8 71.5 103.0 140.2 183.1 231.8 286.2 3" 0.4 2.4 4.6 9.4 13.5 21.2 27.2 37.6 58.8 84.6 115.2 150.4 190.4 235.1 Pipe Length in Meters 1 2 1 3 4 5 1 6 1 7 1 8 9 10 1 11 1 12 1 13 14 Permissible Bending Deflections SDR 13.5 (23°C) in cm 20 mm 8.6 34.3 77.1 137.1 214.2 308.4 419.8 548.3 694.0 856.7 1,036.7 25 mm 6.8 27.4 61.6 109.5 171.0 246.3 335.2 437.8 554.1 684.1 827.8 985.1 32 mm 5.4 21.7 48.8 86.7 135.5 195.1 265.5 346.8 439.0 541.9 655.7 780.4 915.8 40 mm A.7 18.9 42.6 75:8 1.18:4 17.0.4: 232.0. 303.0 383.5 473.5 572.9 681.8 800.2 928.0 50 mm 3.8 15.2 34.1 60.6 94.7 136.4 185.6 242.4 306.8 1378.8 458.3 545.4 640.1 1742.4 65 mm 3.1 12.5 28.2 50.1 78.2 112.6 153.3 200.3 253.4 312.9 378.6 450.6 528.8 613.3 80 mm 2.6 10.3 23.1 41.1 1 64.3 92.5 1 125.9 164.5 208.2 257.0 311.0 370.1 434.4 503.8 19 Noveon, Inc. Maximum Installed Deflections (Both Ends Restrained) L ft.(M) d in.(cm) Figure 6: Both Ends Restrained Pipe Length in Feet Pipe 2' 5' 7' 10' 12' 15' 17' 20' 25' 30' 35' 40' 45' 50' Size Permissible Bending Deflections SDR 13.5 (73°F) in Inches 3/4' .3 2.0 3.8 7.8 11.3 17.6 22.6 31.1 49.0 70.5 96.0 125.4 158.7 195.9 1" .3 1.6 3.1 6.3 9.0 14.1 18.1 25.0 39.1 56.3 76.6 100.1 126.7 1156.4 1114" .2 1.2 2.4: 5.0 7.1 11.2 14.3 19.8 .31.0 44.6 60.7 79.3 100.4 1123.9 11/2" .2 1.1 2.1 4.3 6.2 9.7 12.5 17.3 37.1 39.0 53.0 69.3 87.7 108.2 2" 1 .9 1.7 3.5 5.0 7.8 1 10.0 13.9 21.6 31.2 42.4 55.4 70.1 86.6 2 1/2" 1 .7 1.4 2.9 4.1 6.4 8.3 11.4 17.9 25.8 78.3 45.8 57.9 71.5 3" 1 .6 1.2 2.4 3.4 5.3 6.8 9.4 14.7 21.2 [2k8.837.6 77.8 47.6 58.8 Pipe Length in Meters 1 2 3 4 5 6 1 7 1 8 1 9 10 11 1 12 13 1 14 Permissible Bending Deflections SDR 13.5 (23°C) in cm 20 mm 2.1 8.6 19.3 34.2 53.5 77.1 104.9 137.0 173.4 214.1 259.0 308.2 361.8 419.5 25 mm 1.7 6.8 15.4 27.4 42.8 61.6 83.8 109.5 138.6 171.1 207.1 246.4 289.2 335.4 32 mm 1.4 1 5.4 12.2 21.7 33.9 48.8 66.4 86.7 109.7 135.4 163.9 195.0 228.9. 265.4 40 mm 1.2 4.7 10.6 18.9 29.6 42.6 58.0 75.7 1 95.8 118.3 143.2 1170.4 200.0 1231.9 50 mm 0.9 3.8 8.5 15.2 23.7 34.11 46.4 60.7 1 76.8 94.8 114.7 136.5 160.2 185.8 65 mm 0.8 3.1 7.0 12.5 19.6 28.2 38.4 50.1 63.4 78.3 94.7 112.7 132.3 153.5 80 mm 0.6 2.6 1 5.8 10.3 1 16.1 23.1 31.5 41.1 52.1 64.3 77.8 92.6 1108.6 126.0 Handling and Storage BlazeMaster® CPVC is a tough, corrosion resistant material, but does not have the mechanical strength of steel; Reasonable care must be exercised in handling BlazeMaster® pipe and fittings. They must not be dropped or have objects dropped on them. If improper handling results in scratches, splits, or gouges, the damaged section shall be cut out and discarded. Noveon, Inc. 20 BlazeMasterO pipe must be covered with a non -transparent material when stored out of doors for extended periods of time. Brief exposure to direct sunlight on the job site may result in color fade but will not affect physical properties. BlazeMaster° fittings should be stored in their original containers to keep them free from dirt and reduce the possibility of damage. Caution should be taken not to overstack boxes of BlazeMaster° fittings in extreme temperature environments (>1500F). Joining BlazeMaster® Pipe and Fittings with Red One -Step Solvent Cement irNote: One -Step Cement requires no cleaner or primer. A two-step process incorporating a primer also exists. Refer to individual manufacturers' installation instructions. Cutting BlazeMaster® pipe can $ 'Xql' be easily cut with a ratchet cutter, a wheel- N type plastic tubing cutter, a. power saw or a fine toothed saw. To ensure the pipe is cut: square, a miter, box. is,. recommended when using a saw. A square cut provides the surface of the pipe with maximum bonding area. If any indication of damage or cracking is evident at the pipe end, cut off at least 2 inches (50.8 mm) beyond any visible crack. k� Deburring Burrs and filings can prevent proper contact between pipe and fitting during assembly, and must be removed from the outside and the inside of the pipe. A chamfering tool or a file is suitable for this purpose. A slight bevel shall be placed at the end of the pipe to ease entry of the pipe. into the socket and minimize the chances of wiping solvent cement from the fitting during insertion. Fitting Preparation Using a clean, dry rag, wipe loose dirt and moisture from the fitting socket and pipe end. Moisture can slow the cure time -and at this stage of assembly, excessive water can reduce joint strength. Check the dry fit of the pipe and fitting. The pipe should enter the fitting socket easily 114 to 3/4 of the way. At this stage, the pipe should not bottom out in the socket. Solvent Cement Application Cement shall be applied (worked into pipe) with an applicator half the nominal size of the pipe diameter. Apply a heavy, even coat of cement to the outside pipe end. Apply a medium coat to the fitting socket. Pipe sizes 1'/4 inches (32 mm) and above shall always receive a second cement application on the pipe end. (Apply cement on the pipe end, in the fitting socket, and on the pipe again.) Only use solvent cements that have been specifically investigated and tested for use with BlazeMaster® CPVC systems and approved by the pipe and fitting manufacturers. Too much cement can cause clogged waterways. Do not allow excess cement to puddle in the pipe and fitting assembly. Special care shall be exercised when assembling BlazeMaster® systems in extremely low temperatures (below 40°F (40C)) or extremely high temperatures (above 100°F (380C)). Extra set time shall be allowed in colder temperatures. When cementing pipe and fittings in extremely cold temperatures, make certain that the cement has not become lumpy or has "gelled". Gelled cement must be discarded. In extremely hot temperatures, make sure both surfaces to be joined are still wet with cement when putting them together. Assembly After applying cement, immediately insert the pipe into the fitting socket, while rotating the pipe one-quarter turn. Properly align the fitting for the installation at this time. Pipe must bottom to the stop. Holding the assembly for 10 to 15 seconds to ensure initial bonding. A bead of cement should be evident around the pipe and fitting juncture. If this bead is not continuous around the socket shoulder, it may indicate that insufficient cement was applied. 21 Noveon, Inc. If insufficient cement is applied, the fitting must be cut out and discarded. Cement in excess of the bead can be wiped off with a rag. Care shall be exercised when installing sprinkler heads. Sprinkler head fittings shall be allowed to cure for a minimum of 30 minutes prior to installing the sprinkler head. When installing sprinkler heads, be surd to anchor or hold the pipe drop securely to avoid rotating the pipe in previously cemented connections. Previously cemented fittings shall also be permitted to,cure fora minimum of 30 minutes. Warning: Sprinkler heads shall be installed only after all the CPVC pipe and fittings, including the sprinkler head adapters, are solvent welded and allowed -to cure. for a minimum of 30 minutes. Sprinkler head fittings should be visually inspected and probed with. a wooden dowel in insure that the water way and threads are clear of any excess cement. Once the installation is complete and cured per Table I, II or III, the system shall be hydrostatically tested. Sprinklers shall not be installed in the fittings prior to the fittings being cemented in place. Note: Safety and Health Precautions. Prior to using CPVC solvent cements, review and follow all precautions found on the container labels, material safety data sheet, and Standard Practice for Safe Handling ASTM F 402. Set and Cure Times Solvent cement set and cure times are a function' of pipe size, temperature, relative humidity, and tightness of fit. Curing time is faster for drier environments, smaller pipe sizes, higher temperatures and fighter fits. Cure times should be increased when moisture is present such as during cut -ins to live sprinkler lines. The assembly must be allowed to set, without any stress on the joint, for 1 to 5 minutes, depending on pipe size and temperature. Following the initial set period, the assembly can be handled carefully, avoiding significant stresses to the joint. Refer to the following tables for minimum cure times prior to pressure testing. Noveon, Inc. 22 • TABLE I 225 psi (1552 kPa) Test Pressure (maximum) Ambient Temperature During Cure Period Pipe Size 60°F to 1207 40°F to 59°F (16°C to 49°C) (4°C to 15°C) 0°F to 39°F (-18°C to 4°C) 3/4" (20 mm) 1 hr. 4 hrs. 48 hrs. 1" (25 mm) P/2 hrs. 4 hrs. 48 hrs. 1114" & 11/2" (32 & 40 mm) 3 hrs. 32 hrs. 10 days 2"(50 mm) 8 hrs. 48 hrs. Note 1 21/2" & 3" (65 & 80 mm) 24 hrs. 96 hrs. Note 1 Noveon, Inc. 22 • TABLE II 200 psi (1379 kPa) Test Pressure (maximum) Ambient Temperature During Cure Period Pipe Size 60°F to 120°F 40°F to 59°F (16°C to 49°C) WC to 15°C) 0°F to 39°F (-18°C to 4°C) 3/4" (20 mm) 45 mins. P/2 hrs. 24 hrs. 1" (25 mm) 45 mins. P/2 hrs. 24 hrs. 11/4" & 11/2" (32 & 40 mm) P/2 hrs. 16 hrs. 120 hrs. 2" (50 mm) 8 hrs. 36 hrs. Note 1 21/2" & 3" (65 & 80 mm) 8 hrs. 72 hrs. Note 1 Noveon, Inc. 22 • Note 1: For these sizes, the solvent cement can be applied at temperatures below 40°F (4.50C), however, the sprinkler system temperature must be raised to a temperature of 40°F (4.5°C) or above and allowed to cure per the above - recommendations prior to pressure testing. . . Pressure Testing Once an installation is completed and cured, per the above recommendations, the system should be pressure tested at 200 psi (1379 kPa) for 2 hours. See Table II for curing conditions in this case. The system should be pressure tested at 50 psi (345 kPa) in excess of maximum pressure when the maximum system pressure is to be maintained in excess of 150 psi (1034 kPa). See Table I for curing conditions in this case. This is in accordance with the Estimating One -Step Solvent Cement Requirements The following guidelines are provided to allow estimation of one-step solvent cement quantities needed. Fitting Size TABLE III 100 psi (690 kPa) Test Pressure (maximum) Ambient Temperature During Cure Period Number of Joints Per Liter Pipe Size 60°F to 120°F 40°F to 59°F (16°C to 49°(c) (4°C to 15°C) 0°F to 39°F (-18°C to 4°C) 3/4" (20 mm) 15 mins. 15 mins. 30 mins. 1" (25 mm) 15 mins. 30 mins. 30 mins. 1114" (32 mm) 15 mins. 30 mins. 2 firs. Note 1: For these sizes, the solvent cement can be applied at temperatures below 40°F (4.50C), however, the sprinkler system temperature must be raised to a temperature of 40°F (4.5°C) or above and allowed to cure per the above - recommendations prior to pressure testing. . . Pressure Testing Once an installation is completed and cured, per the above recommendations, the system should be pressure tested at 200 psi (1379 kPa) for 2 hours. See Table II for curing conditions in this case. The system should be pressure tested at 50 psi (345 kPa) in excess of maximum pressure when the maximum system pressure is to be maintained in excess of 150 psi (1034 kPa). See Table I for curing conditions in this case. This is in accordance with the Estimating One -Step Solvent Cement Requirements The following guidelines are provided to allow estimation of one-step solvent cement quantities needed. Fitting Size Number of Joints Per Quart Number of Joints Per Liter 3/4" (20 mm) 270 285 1 " (25 mm) 180 190 11/4"(32 mm) 130 137 11/2"(40 mm) 100 106 2"(50 mm) 70 74 2 1/2" (65mm) 50 53 3" (80mm) 40 42 requirements established by NFPA Standard 13, Section 16.2.1 (2002 Edition). Sprinkler systems in Hangers and Supports one- and two-family dwellings and mobile homes may be tested at line pressure, Table III curing Because BlazeMaster® pipe is rigid, it requires fewer conditions, in accordance with the requirements supports than flexible plastic systems. The support established by NFPA 13D,'.Sectior ; 4.3 (2002.:Edition)... spacing is shown in the following table. When pressure testing, the sprinkler system shall be slowly filled with water and the air bled from the highest and farthest sprinkler heads before pressure testing is applied. Air must be removed from piping systems (plastic or metal) to prevent it from being locked in the system when pressure is applied. Entrapped air can generate excessive surge pressures that are potentially damaging, regardless of the piping materials used. Air or compressed gas should never be used for pressure testing. If a leak is found, the fitting must be cut out and discarded. A new section can be installed using couplings or a union. Unions should be used in accessible areas only. 23 Nominal Size Maximum Support Spacing inches mm feet meters 3/4 20.0 5'/2 1.7 1 25.0 6 1.8 1114 32.0 61/2 2.0 11/2 40.0 7 2.1 2 50.0 8 2.4 21/2 65.0 9 2.7 3 80.0 10 3.0 Noveon, Inc. TABLE A Maximum Support Spacing Distance In Line Sprinkler Head Drop Tee Nominal Pipe Size Less than 100 psi (690 kPa) More than 100 psi (690 kPa) 3/4"(20 mm) 4'(1.22 m) 3' (0.91 m) 1" (25 mm) 5'(1.52 m) 4'(1.22 m) 1114" (32 mm) 6'(1.83 m) 5'(1.52 m) P/2" - 3" (40 - 80 mm) 7'(2.13 m) 7'(2.13 m) TABLE B Maximum Support Spacing Distance End Line Sprinkler Head Drop Elbow Nominal Pipe Size Less than 100 psi (690 kPa) More than 100 psi (690 kPa) 3/4' (20 mm) 9" (229 mm) 6" 052 mm) 1 " (25 mm) 12"(305 mm) 9"(229 mm) 1'/4" (32 mm) 16"(406 mm) 12"(305 mm) 1'/2" - 3" (40 - 80 mm) 24"(610 mm) 12"(305 mm) Most hangers designed for metal pipe are suitable for BlazeMaster® pipe. Do not use undersized hangers. Hangers with sufficient load bearing surface shall be selected based on pipe size, i.e., 1 '/2" hangers for 1 '/2" pipe. The hanger shall not have rough or sharp edges that come in contact with the pipe. The pipe hangers must comply with the requirements in NFPA 13, 13R, and 13D. For Quick Response upright sprinkler heads, rigid hangers secured to the ceiling shall be used. When a sprinkler head activates, a significant reactive force can be exerted on the pipe. With a pendent head, this reactive force can cause the pipe to lift vertically if it is not properly secured, especially if the sprinkler drop is from small diameter pipe. The closest- hanger shall brace the pipe against vertical lift -up. See Tables A & B. Any of a number of techniques can be used to brace the pipe. Four acceptable approaches would be to use a standard band hanger positioning the threaded support rod to 1/16 inch (1.588 mm) above the pipe, a split -ring hanger, a wrap-around U hanger, or a special escutcheon which prevents upward movement of the sprinkler through the ceiling. Noveon, Inc. 24 Figure 7: Support Spacing Drop Elbow and Drop Tee Penetration of Studs and Joists Wooden Studs and Joists It is acceptable to cut holes in wood studs for support. The holes should be oversized to allow for movement. Metal Studs BlazeMaster® pipe and fittings should be protected from sharp edges when passing through metal studs. Transition to Other Materials Support Additional support should be added at the metal side of a BlazeMaster® CPVC-metal transition to support the weight of the metal system. Threaded Connections BlazeMaster" CPVC male and female threaded adapters or flanges are listed for connecting a BlazeMaster" fire sprinkler system to other materials, valves, and appurtenances. A threadsealant shall be used in making threaded connections. TFE (Teflon') thread tape is the recommended sealant. Some thread sealants other>than TFE thread tape -contain solvents°orother materials that may be damaging to CPVC. Refer to manufacturers' installation instructions for specific recommendations on thread sealants. Always consult with the manufacturer of the material for compatibility with BlazeMaster" CPVC pipe and fittings. `. Care shall be exercised when transitioning between BlazeMaster" pipe and fittings and metal. Care must be taken to avoid over -torquing. Refer to manufacturers' installation instructions '"i for torque requirements. Flanged Connections Flange Make -Up: Once a flange is joined to pipe, the method for joining two flangesis:as follows: 1. Piping runs joined to the flanges must be installed in a. straight line position to the flange to avoid stress at the flange due to misalignment. Piping must also be secured and supported to prevent lateral movement that can create stress and damage the flange. Recommended Bolt Torque 2. With gasket in place, align the bolt holes of the mating flanges by rotating the ring into position. (Consideration should be given to alignment of One -Piece Flange prior to joining with pipe.) 3. Insert all bolts, washers (two standard flat washers per bolt), and nuts. 4. Make sure the faces of the mating surfaces are flush against gasket prior to bolting down the flanges. 5. Tighten the nuts by hand until they are snug. Establish uniform pressure over the flange face by tightening the bolts in 5 ft. Ib. (6.8 M Kg) increments according to the sequence shown in Figure 8: Bolt Tightening Sequence following a 1800 opposing sequence. 6. Care must be taken to avoid "bending" the flange when joining a flange to a "raised face" flange, or a wafer -style valve. Do not use bolts to bring together improperly mated flanges. Caution: Over -torquing will damage the flange. Torque given is for dry, non -lubricated bolt, standard washers, neoprene 1/8" (3.18 mm) thick full face gasket. If lubricant (non -petroleum based) is used, torque levels may vary. Actual field conditions may require a variation in these recommendations. Figure 8: Bolt Tightening Sequence Flange Size Bolt Diameter Torque 3/4" - 11/2" (20 - 40mm) 1/2" (12.7 mm) 10 - 15 ft. lbs (13.6 - 20.3 M Kg) 2" - 3" (50 - 80 mm) 5/8" (15.9 mm) 20 - 30 ft. lbs. (27.1 - 40.7 M Kg) 25 Noveon, Inc. Grooved Coupling Adapters 4. Place the metal housing over the gasket, The following procedures are recommended for making sure the metal housing key is into the proper assembly of the Grooved Coupling grooves on the metal pipe and the CPVC Adapter. READ THESE INSTRUCTIONS CAREFULLY coupling adapter. Insert thebolts and hand BEFORE BEGINNING INSTALLATION. tighten. Tighten the bolts alternately and equally until the bolt- pads are touching metal - 1. Inspect the fittings and pipe to insure that they to -metal. In completing a proper joint, the are sufficiently: free from indentations, gasket is also slightly compressed, adding projections or roll -marks on the gasket seating to the strength of the seal from the areas of the fitting and pipe. The pipe should gasket's durometer. be squarely cut with any loose scale, paint, and/or dirt removed from the groove 5. Inspect the joints before and after pressure and seating surface. Use a standard grade E% testing. Look for gaps between the bolt EPDM compound that is suitable forwet fire pads and for housing keys that are not inside sprinkler service. A flexible coupling shall the grooves. be used with grooved coupling adapters. .Caution: Use of rigid style couplings may Other Design Criteria damage the grooved coupling adapter. 2. Consult the coupling manufacturer for proper selection. 'See manufacturer for temperature ratings. Make sure the gasket is clean and free of any cracks, cuts or other defects which may cause leaks. Lubricate the gasket with a vegetable soap -based gasket lubricant. Caution: Use of petroleum based lubricants will damage the gasket and adapter resulting in stress failure of the CPVC adapter. A gasket/joint lubricant is recommended to prevent pinching the gasket and to assist in seating the gasket during the alignment process. Apply the appropriate lubricant to the gasketilps and- exterior surface of the gasket. Chemical Compatibility CPVC domestic water, fire sprinkler, and industrial piping systems have been used successfully for more than 40 years in new construction, re -pipe and repair. CPVC products are ideally suited for these applications due to their outstanding corrosion resistance. Occasionally, however, CPVC can be damaged by contact with chemicals found in some construction products (and site preparations). This may result in damage to property, people, or the BlazeMaster® CPVC fire sprinkler system. Reasonable care needs to be taken to insure that products coming into contact with CPVC systems are chemically compatible. Noveon recommends that chemical compatibility with CPVC be confirmed with the manufacturer of the product in contact with CPVC piping systems. If chemical compatibility with CPVC. is in question, Noveon recommends isolating the suspect product 3. Place the gasket over the metal pipe ends, from contact with CPVC pipe or fittings. being sure gasket lip does not overhang the pipe end. Insert the CPVC grooved coupling adapter into the gasket. Make sure that the gasket is centered between the two grooves. No portion of the gasket should extend into the grooves. Caution: Make sure the gasket is not pinched between the pipe and the fitting. Noveon, Inc. 26 Noveon maintains a list of products that have been shown to be UNACCEPTABLE for (unprotected use) contact with CPVC systems. Chemically incompatible products are added to this list as they are brought to our attention. For the most current list of chemically incompatible products, contact Noveon or refer to the Chemical Compatibility Section under Products & Services at www.blazemaster.com. A product's absence from this list does not imply or insure CPVC . chemical compatibility. ALWAYS CHECK THE PRODUCT MANUFACTURER'S RECOMMENDATION IN THIS REGARD. OA Note on Microbiologically Influenced Corrosion (MIC) In areas where water supplies are known to have contributed to MIC, NFPA requires metallic fire sprinkler system water supplies to be tested and appropriately treated. Reference Section 15.1.5 of NFPA 13 (2002 Edition). This testing and treatment is not required when using BlazeMaster" CPUC products. BlazeMaster° CPVC is not susceptible to MIC because: 1. CPVC surfaces discourage the adherence of the bacteria associated with MIC. In metallic systems, colonies form around the bacteria that entrap organic acids against the wall, causing the pitting which is common with MIC. T 2. As the bacteria associated with MIC cannot adhere to the inner surface of CPVC, the bacteria will not propagate as rapidly. 3. The organic acids produced by the MIC bacteria promote the oxidation of metals but do not affect CPVC. In fact, the compounds eo"\� that comprise BlazeMaster® pipe and fittings are known to be unaffected in extreme acid environments far more severe than those environments associated with MIC. Note: Metal components within non-metallic fire sprinkler systems are not immune to MIC. Freeze Protection Freeze protection can be provided in a variety of methods including system design, insulation, and antifreeze. Batt Insulation Many jurisdictions recommend the use of batt insulation for freeze protection in place of antifreeze solutions. These jurisdictions typically publish batt insulation guidelines that provide the minimum thickness of insulation to be utilized. Reference NFPA 13D Section 8.3.1 (2002 Edition) for additional recommendations. Antifreeze Solutions Glycerin antifreeze solutions are acceptable for use with BlazeMaster® piping. Glycol antifreeze solutions are not recommended for use with BlazeMaster® pipe and fittings. Always install antifreeze systems per the NFPA guidelines. Refer to Section 7.5.2 of NFPA 13 (2002 Edition). The following considerations should be incorporated into the system design when providing for freeze protection: • Always follow the manufacturers' installation instructions provided by the BlazeMaster" pipe and fittings manufacturer. This is especially important with regard to the torque requirements for sprinkler installation, the specific type and use of Teflon® tape, and the specific type and use of a thread paste sealant. • Use only high quality Teflon® tape or a thread paste sealant recommended by the sealant manufacturer. Never combine both Teflon® tape and thread paste sealants. • Follow NFPA 13 Section 7.5.3.3 (2002 Edition) requirement regarding the installation and use of expansion chambers when backflow prevention devices are installed with steel, copper, and CPVC. NOTE: Most existing backflow prevention devices do not allow entrapped pressure to be relieved. • Follow NFPA 13 Section A.8.3.3.1 (2002 Edition) recommendation of not exceeding a maximum 40 -gallon antifreeze volume for steel, copper, and CPVC systems. • Consider the use of glycerin and water solution antifreeze loops rather than the practice of. installing glycerin and water solutions into the entire sprinkler system. 27 Noveon, Inc. Estimating Antifreeze Solution Requirements Fitting Size Gallons per Foot of Pipe Liters per Meter of Pipe 3/4" (20 mm) 0.031 0.387 1 " (25 mm) 0.049 0.614 1114" (32 mrp) 0.079 0.985 11/2" (40 mm) 0.104 1.294 2" (50 mm) 0.164 2.033 21/2Z'(65mm) 0.240 2.975 3" (80mm) 0.355 4.409 Painting Water-based acrylic latex paint is the preferred and recommended paint to use on BlazeMaster® Penetrating Fire Rated Walls and Partitions Before penetrating fire rated walls and partitions, consult building codes and authorities having jurisdiction in your area. Several classified through - penetration firestop systems are approved for use with CPUC pipe. Consult the pipe manufacturer or BlazeMaster® fire sprinkler system representative for further information. Warning: Some firestop sealants or wrap strips contain solvents or plasticizers that may be damaging to CPVC. Always consult the' manufacturer of the firestop material for compatibility with BlazeMaster® CPVC pipe and fittings. To avoid compatibility issues, BlazeMaster® Caulk&Walk® can be used. Earthquake Bracing CPVC. pipe and fittings.-Oif'or�solvent-based pain'fs may be chemically incompatible.. Certain types of oil or solvent -based paints may, however, be used provided that it is a light coating that dries quickly. These paints should not be allowed to puddle or pool on the surface. Application of solvent -based paints must be individually reviewed as there are certain types of paints and stains that contain drying oils and should not be used at all on CPVC. Maintenance Maintenance of a BlazeMaster® fire sprinkler system shall be in accordance with the Standard for Inspection, Testing and Maintenance of Water Based Extinguishing Systems as defined by NFPA 25: Noveon, Inc. 28 Since„Blaze.Master® CPVC pipe is more ductile than metallic sprinkler pipe, it has a greater capacity to withstand earthquake damage. In areas subject to earthquakes, BlazeMaster® fire sprinkler systems shall be designed and braced in accordance with local codes or NFPA 13, Section 9.3 (2002 Edition). When it is required to earthquake brace BlazeMaster® piping, it is important to use fittings, fasteners or clamps that do not have sharp edges or apply excessive compressive forces sufficient to distort the pipe. Copyright Notice. All pages of this Manual are; Copyright 2001 Noveon, Inc. All rights reserved. Warranty Disclaimer. This Manual and all of the information it contains are provided "as is" without warranty of any kind, whether'express or implied. It may contain generalizations, technical inaccuracies, or typographical errors. NOVEON DISCLAIMS ALL WARRANTIES, .EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE. IMPLIED`WARRA'NTIES' OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ANY WARRANTY OF NONINFRINGEMENT. Limitation of Liability. USE OF THIS MANUAL OR ANY INFORMATION IT CONTAINS IS AT THE SOLE RISK OF THE USER:: Undevno circumstances: will Noveon be liable to any party for any direct, indirect, special incidental, consequential or other damages based on. any use of this Manual including; without limitation, any lost profits or business interruption, even if Noveon has been specifically advised of the possibility of such damages. 29 No rights or license. Information provided herein is for the convenience of users of BlazeMaster® fire sprinkler systems and is not being published for commercial use. No rights are granted to users in any Noveon trademarks, copyrights or other intellectual property or technical data. Summary BlazeMaster® pipe and fittings, designed specifically for fire sprinkler systems, provide unique advantages. Long-term performance of a BlazeMaster® system will be maximized if it is properly installed and maintained in accordance with applicable NFPA guidelines. Noveon, Inc. Dos and Don'ts While not a complete list, the following is intended to highlight many of the "Dos" and "Don'ts" addressed in this manual. Dos ♦ Install product according to the manufacturer's installation instructions. ♦ Follow recommended safe work practices. ♦ Make certain that thread sealants, gasket lubricants, or fire stop materials are compatible with - BlazeMaster® CPVC. ♦ Use only latex -based paints if painting is desired. Keep_pipe .and fittings in original packaging until needed. ♦ Cover pipe and fittings with an opaque tarp if stored outdoors. ♦ Follow proper handling procedures. ♦ Use tools specifically designed for use with plastic pipe and fittings. ♦ Use proper solvent cement and follow application instructions. ♦ Use a drop cloth to protect interior finishes. ♦ Cut the pipe ends square. ♦ Deburr and bevel the pipe end before solvent cementing. ♦ Rotate the pipe 1/4 turn when bottoming pipe In fitting socket. ♦ Avoid puddling of solvent cement in fittings and pipe. ♦ Make certain that solvent cement does not run and plug the sprinkler head orifice. ♦ Follow the manufacturer's recommended cure times prior to pressure testing. ♦ Fill lines slowly and bleed the air from the system prior to pressure testing. ♦ Support sprinkler head property to prevent -lift up.of- - the head through the ceiling when activated. ♦ Keep threaded rod within 11116" of the pipe. ♦ Install BlazeMasteis CPVC pipe and fittings in wet systems only. ♦ Use only insulation and/or glycerin & water solutions for freeze protection. ♦ Allow for movement due to expansion and contraction. ♦ Renew your BlazeMasters CPVC pipe and fittings installation training every two years. Noveon, Inc. 30 Don'ts ♦ Do not use edible oils such as Crisco® as a gasket lubricant. ♦ Do not use petroleum or solvent -based paints, sealants, lubricants or fire stop materials. ♦ Do not use any glycol -based solutions as an anti -freeze. ♦ Do not mix glycerin and water solution in contaminated containers. ♦ Do not use both Teflon® tape and thread sealants simultaneously. ♦ Do not use solvent cement that exceeds its shelf life or has become discolored or gelled. ♦ Do not allow solvent cement to plug the sprinkler head orifice. ♦ Do not connect rigid metal couplers to BlazeMastere CPVC grooved adapters. ♦ Do not thread, groove, or drill BlazeMaster® CPVC pipe. ♦ Do not use solvent cement near sources of heat, open flame, or when smoking. ♦ Do not pressure test until recommended cure times are met. ♦ Do not use dull or broken cutting tool blades when cutting pipe. ♦ Do not use BlazeMasters CPVC pipe that has been stored outdoors, unprotected and is faded in color. ♦ Do not allow threaded rod to come in contact with the pipe. ♦ Do not install BlazeMosters CPVC pipe in cold weather without allowing for expansion. ♦ Do not install BlazeMasters CPVC pipe and fittings in dry systems. no v u/7\ The Specialty Chemicals Innovator- RA ti lJL Since 1980 Noveon, Inc. BlazeMaster® CPVC Marketing Department Harvel Plastics, Inc. Hershey Valve Company, 9911 Brecksville Road P.O. Box 757 Limite.d Cleveland OH 44141-3247 USA Kuebler Road 356, Tzuli Road 216-447-5000 1-888-234-2436 .,: Easton, PA 18044 Wuchi, Taichung Fax: 216-447-5750 610/252-7355 Taiwan ROC Noveon Europe B.V.B.A. Fax: 610/253-4436 886-4-2639-2777 Chauss6e de Wavre, 1945 www.harvel.com Fax: 886-4-2639-7064 1160 Brussels www.hershey.com.tw Belgium 32-2-678-19-11 Fax: 32-2-678-19-90 Noveon Asia Pacific Limited Units 1107-1110 Shui On Centre T 6-8 Harbour Road Wanchai, Hong Kong Committedto You'll Like What We're Made OF: 85225087,1021 IPEX, Inc. Thompson Plastics, Inc. Fax: 852-2512-2241 6810 Invader Crescent 3425 Stanwood Boulevard, NE Mississauga, ON L5T 2B6 Huntsville, AL 35811 905/670-7676 256/859-1600 Fax: 905/670-5295 Fax: 256/852-2782 www.ipexinc.com www.cpvc.com two/Flow/Products Tyco Fire Control Tyco Fire Products 451 N. Cannon Avenue Lansdale, PA 19446 215/362-0700 Fax: 215/362-5385 www.tyco-central.com 710 FIRE SPRINKLER SYSTEMS ASTM 4 FM ►* 0 NSF. U 'As manufactured by Harvel, IPEX, Thompson and Tyco. The information contained herein is believed to be reliable, based on extensive laboratory testing and thousands of successful CPVC system Installations dating from 1960, but no representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular application or the results to be obtained therefrom. The information is based on laboratory work with small-scale equipment and does not necessarily indicate end product performance. Because of the variations in methods, conditions and equipment used commercially in processing these materials, no warranties or guarantees are made as to the suitability of the products for the applications disclosed. Full-scale testing and end product performance are the responsibility of the user. Noveon shall not be liable for and the customer assumes all risk and liability of any use or handling of any material beyond Noveon's direct control. THE SELLER MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Nothing contained herein is to be considered as permission, recommendation, nor as an inducement to practice any patented invention without permission of the patent owner. ® BlazeMaster and BlazeMaster CPVC are trademarks of Noveon IP Holdings Corp. © 2003 Noveon, Inc. BMDESMAN December 2003 SITTINGS No. 830 Coupling (SOC x SOC) No. 810 90° Elbow (SOC x SOC) No. 812 Reducing 90° Elbow (SOC x SOC) No. 811 45° Elbow (SOC x SOO PL2000-9 SIZE Approx. Number of Nominal Wgt. Ea. Pieces (inches) Lbs. Per Box 3/4 0.1 15 –. 1 0.1 15 I 11/4 0.1 10 11/2 0.3 10 - -- 2 0.5 10 ---- -- – SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 3/4 0.1 20 –. 1 0.2 10 I 11/4 0-2 10 11/2 0.3 10 2 0.6 25 ---- -- – SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 1 X 3/4 0.2 20 –. SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 3/4 0.1 10 — – 1 0.1 15 I 11/4 0.2 1U 11/2 0.5 i0 – 2— 0,5 -- -- -- -10--- ---- - ---- -- – _`_. - .. . s PIPE AND ACCESSOES " .-I" No. 805 Pipe c _— 41 PIPE SIZE Average Average Nominal O.D. I.D. Sticks Feet (Inches) (Inches) (Inches) Per Box Per Box 3/e 1.050 0.874 30 450 ^' 1 1.315 1.101 17 255 ". 1'/a 1.660 1.394 14 210 1.900 1.598 11 165 2 2.375 2.003 6 90 t Pipe sold in box quantities only. VICt1UI1C' One Solvent Cement is available to join the Victaulic CPVC FireLock"m Fire Sprinkler TM " Pxoducts FThis is:ithe:Victaulic Stylet#899 CPVC FireLockTm One=Step Solvent Cement: CPVC'Firetock The One -Ste Solventcementin One -Step $OlVent p g. -process eliminates the need for primers that are typical p in two-step cementing processes. The One -Step joining method simplifies installations by Cement reducing labor and offers faster curing times prior to pressure testing in most cases. IL wf Follow only the Victaulic CPVC FireLockO1 One -Step Cure times in the 1-600 Victaulic CPVC Installation manual. The use of other solvent cements in conjunction with Victaulic CPVC firelocP Fire Sprinkler. Products are not listed by ULand their usage will void the Warranty. Copies of this manual can be requested by contacting Victaulic. For MSDS information request Publication 10.82. Victaulic Size Number Per Box Price Per Box Price Each Pint 12 -' Quart 12 - PL2000-9 No.' 823 Sprinkler Head Tee Steel Reinforced Plastic Thd. Style (Soc X Soc X SR Fipt) ov No. 822...,, -, Sprinkler Head Tee Brass Thd. Insert Style (Soc X Brass Fipt X Soc) No. 824 Sprinkler Head Tee Steel Reinforced Plastic Thd. Style (Soc X SR Fipt X Soc) PL2000-9 SIZE Approx: Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 3/4 X 1/z 0.2 50 1 X3/4X1/2 0.2 50 1 X 1/2 0.2 50 1 0.3 10 11/4 X 1 X 1/2 0.3 15 11/4X11/4X1/2 0.3 15 11/2X11/4X1/2 0.3 10 -- 11/2 X 1/2 0.4 10 2X11/2X1/2 0.4 10 2X1/2 0.4 1 10 SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 1 X1/2X1 0.2 50 SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box IX1/2X1 0.2 50 No. 814 Sprinkler Head 90° Elbow Steel Reinforced Plastic Thd. Style (Soc X SR Fipt) No. 813 Sprinkler Head 90° Elbow., Brass Thd. Insert Style (Soc X Brass Fipt) No. 820 Tee (SOC X SGC X SGC) No. 821 Sprinkler Head Tee Brass Thd. Insert Style (Soc X Brass Fv X Soc; SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 3/4 X 1/2 0.1 20 1 X 1/2 0.2 10 1 X3 /4 0.2 25 11/4 X 1A 0.2 10 -' SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 3/4 X 1/2 0.2 20 1 X 1/2 - 0.2 10 1 X3 /4 0.3 25 11/4 X '/2 0.4 10 -' r SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 3/4 0.1 15 1 03 15 11/4 0.4 10 11/2 0.6 10 -' 2 1.0 10 SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 3/4 X 3/4 X 1/2 02 50 1 X 3/4 X Yz 0.2 50 1 X1 X1/2 _- 0.2 50 1 X1 X1 04 10 -' 11/4 X 1 X 1/2 03 15 1'A X 1'/4 X '/2 — 0.3 15 11/2 X 11/4 X 1/2 0.4 ----- 10 11/2 X 1'/2 X 1/2 0.4 10 2 X 11/2 X 1/2 0,5 10 2X2X1/2 0.5 -- — 10 F'L2000-9 Spigot f=emale Adapter. Nominal (Spilt X SR Fipt) (Inches) 1 No. 880 Female Sprinkler Head Adapter — Brass Thd. Insert Style. No. 881 Female Sprinkler Head Adapter with SR Insert SIZE Nominal (Inches) %X% 1 X 1h 1X% SIZE Nominal pnches) % X 1/z 1 X'/z 1 X NN' Num Wgt. Ea. Piece Lbs. Per�bzW': 0.1 25 .. 0.2 50 __. 0.1 50 Approx. WgL Ea. Number of Lbs. Plicas Per Bx 0.1 50 0.2 5U 0.2 50 __. Approx. WgL Ea. Number of Lbs. Pieces Per Box' 0.1 50 0.1 50 0.1 25 PL2000-9 No. 889 SIZE Approx. Number of Female Sprinkler Head Nominal Wgt. Ea Pieces Adapter Brass Thd. Insert (Inches) Lbs. Per Box Style with Positioning Ring I -3/4 X'/z I 0.1 -- 50 (Soc X Brass Fipt) r ; r �r L a r PL2.000-9 SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box F 1 X'/s 0.2 50 — SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 3/4 X Yz 0.1 50 --- _---- — 1 X '/z -- --- 0.1 50 — ----.. SIZE Approx. Number of Nominal Wgt. Ea. Pieces (Inches) Lbs. Per Box 3/4 X'/2 01 50 — ----.. --- —.1 X 112 0.1 50